MMC-AP0151H, AP0181H, AP0241H MMC-AP0271H, AP0361H, AP0481H
MMD-AP0181H, AP0241H, AP0271H MMD-AP0361H, AP0481H
MMD-AP0071SPH, AP0091SPH, AP0121SPH
MML-AP0071H, AP0091H, AP0121H MML-AP0151H, AP0181H, AP0241H
Check of Concentration Limit
Contents
Confirmation of warning label on the main unit
Explanation of indications
Explanation of illustrated marks
Indication Explanation
Do not modify the products
∗ For details, refer to the parts list
Never recover the refrigerant into the outdoor unit
For spare parts, use those specified ∗
Side
Check the following items after reinstallation
Metal section Earth position
Limit even if the refrigerant leaks
Pipe Materials
Safety Caution Concerned to New Refrigerant
New Refrigerant R410A
Tools
4mm-hexagonal wrench is required
Recharge of Refrigerant
Environmental concern
Cylinder with siphon Cylinder without siphon
Operation mode
Operation mode Outline
Combination of outdoor units
Component Multi Using High-efficiency Refrigerant R410A
Outdoor units
Branching joints and headers
RBM-Y1121FE
Flow selector units FS unit
Indoor units
RBM-Y1801FE
MMD-AP0241H
Remote controllers
Way
Indoor
Unit
Air Discharge Cassette Type
AP0181WH
AP0241WH, AP0271WH, AP0301WH AP0071WH, AP0091WH, AP0121WH
AP0481WH AP0151WH
Indoor control P.C. board
Color
Compact type
AP0071YH, AP0091YH, AP0121YH
Indication
Network adapter
Symbol Parts name
Model MMU-AP0151SH, AP0181SH, AP0241SH
Option
Symbol Parts name
Way Air
AP0481BH, AP0561BH
Concealed
Duct Standard Type
AP0241BH
Model
Symbol Parts name
Concealed Duct High Static Pressure Type
MMD-AP0181H, AP0241H, AP0271H, AP0361H
AP0241H, AP0271H, AP0361H
Under
Ceiling Type
AP0151H, AP0181H
High Wall Type
AP0121H, AP0151H, AP0181H, AP0241H
Model MMK-AP0071H, AP0091H
AP0122H
Model MMK-AP0072H
AP0092H
Model MML-AP0071H, AP0091H, AP0121H
Floor Standing Cabinet Type
AP0151H, AP0181H, AP0241H
Color
AP0151BH, AP0181BH, AP0241BH
Floor Standing Concealed Type
Model MML-AP0071BH, AP0091BH, AP0121BH
Color indication
Model MMF-AP0151H, AP0181H
Symbol Parts name
AP0241H, AP0271H, AP0361H, AP0481H, AP0561H
Color
For undoor unit
Model MMD-AP0071SPH
AP0091SPH, AP0121SPH,AP0151SPH
Color indication
MAP1001FT8, MAP1201FT8
Outdoor Unit
Model MMY-MAP0801FT8
Parts layout
Flow Selector Unit FS
Model RBM-Y1122FE, Y1802FE, Y2802FE
Indoor Unit
Way Air Discharge Cassette Type
Way Air Discharge Cassette Compact type Type
Concealed Duct Standard Type
Under Ceiling Type
Concealed Duct High Static Pressure Type
Slim Duct Type
High Wall Type
Floor Standing Cabinet Type
Floor Standing Concealed Type
Floor Standing Type
Flow Selector Unit FS Unit
Heat Recovery Model
Outdoor Control Unit
MAP0802FT8 MAP1002FT8 MAP1202FT8
Parts Layout in Outdoor Unit
Front side Rear side
Name of Each Part
Indoor Unit
Sold Separately Parts
Parts Name of Remote Controller
Outdoor Unit
Display section
Preparation
Correct Usage
Operation section
Stop
How to start louvre swinging
Adjustment of Wind Direction
How to set up the air direction
How to stop louver swinging
How to stop swinging
How to set up the air flow direction
How to start swinging
Adjustment of air direction upward/downward
Adjustment of air Flow direction rightwards/leftwards
Right/Left air direction adjustment
Adjustment of air Flow direction Upwards/Downwards
Setup of air direction and swinging
Timer Operation
Timer operation
Cancel of timer operation
Installation
Maintenance
High Wall Type Model 1H series
Cleaning the air inlet grille
Cleaning of main unit / remote controller
Model 2H series
Air Conditioner Operations and Performance
Re-Installation
When the Following Symptoms are Found
Air conditioner operating conditions
Confirmation of error history
Procedure Description
Confirmation and check
Inverter Unit 8, 10, 12HP
Model MMY-MAP0802FT8, MAP1002FT8, MAP1202FT8
Explanation of Functional Parts
Functional part name Functional outline
Operation mode
Operation mode Outline
Svdd
SVD
SVS
Svss
TC1
TC2
TCJ
Refrigerant Piping Systematic Diagram in System
Selection of operation mode
ON-OFF list of Flow Selector Unit FS Unit valve
Outdoor unit
High outside temperature 10C or more Criterion
All cooling operation Operation of cooling only
Flow selector/Indoor unit Cooling thermo.-ON Stop
Cooling thermo.-ON Stop
Low outside temperature 15C or less Criterion
OFF SV3E
Flow selector/Indoor unit
Flow selector/Indoor unit Heating thermo.-ON
All heating operation Operation of heating only
SV3B SV5 OFF SV3C SV6
Heating thermo.-OFF
Mainly Cooling, Partly Heating Operation
Heating thermo.-ON
Mainly Heating, Partly Cooling Operation
Outdoor unit Flow selector/Indoor unit
Cooling thermo.-ON Heating thermo.-ON Stop
Defrost
Flow selector/Indoor unit Cooling thermo.-ON Others
Remote controller Control outline Command
Control Specifications
Outline of specifications Remarks
Allcooling All heating
Reset conditions
TC1
TCB-AX21E
Central control mode 1 Cannot operate
Central control mode
Central control mode 4 Cannot select mode
Operation Start/Operation End
Operation explanation and applied data, etc Remarks
Oil SV2
Operation explanation and applied data, etc Remarks
Operation explanation and applied data, etc Remarks
Ipdu
Release control list
Cooling operation in low ambient temperatures
Other cautions
PMV Pulse Motor Valve for outdoor unit
Follower outdoor unit MMY-MAP1202FT8 Unit to
Oil equation control schematic diagram
Header outdoor unit MMY-MAP1202FT8 Unit to send oil
Received oil
Procedure Execute the setup operation while the unit stops
Every pushing
Description At shipment
HEAT, Heat → Cool
Indoor unit capacity
Item code
Cooling Only setup Heat pump
How to Set Up the Cooling Only Indoor Unit
Setup data
Description
How to set up Item code
Setting When Connecting Multiple Indoor Units to a FS unit
Usage/Features
Push Vent + Test buttons simultaneously for Seconds or more
SVD OFF
Case of not setting 01 to Item code 0E
SVS OFF
SVD OFF Svdd SVS
Applied Control in Indoor Unit
Wiring and setup
Wiring diagram using remote control interface TCB-IFCB-4E
Remote location ON/OFF control box TCB-IFCB-4E
Function
Ventilating fan control from remote controller
Wiring
Operation
Button, set to the setup data
Using the timer time
Using the setup temp
Leaving-ON prevention control
Applied Control in Outdoor Unit
Outdoor fan High Static Pressure Shift
Outdoor unit interface P.C. board Connector position detail
Function Switch No Bit Connector No Used control P.C. board
Relay contact capacity of operation port
Power Peak-cut Control Standard
Setup when Power peak-cut control requested
Outdoor unit interface P.C. board
SW1 SW2
Power Peak-cut Control Expansion
Setup at power peak-cut control expansion request
CN513
Snowfall Fan Control
Input signal Operation
Terminal Input signal Operation
External master ON/OFF control
Cool OFF
Operation Mode Selection Control
Night Operation Control
Night operation sound Capacity Reduction dB a
Check Items before Test Operation
Procedure and Summary of Test Operation
Main check items for electric wiring
Case that a center control
Corrective amount of refrigerant by system capacity
Check list
Additional amount of refrigerant by pipe length
Additional amount of refrigerant
Address Setup and Check Procedure
Check at Main Power-ON
Address Setup
Check on outdoor unit
Address Setup Procedure
Address setup procedure
Line address switch on outdoor interface P.C. board
Push SET button
Turn on the power Wiring example in 2 lines
Operation procedure
Group address
Using
Using Unit + SWING/FIX buttons, select the line Address
Using the setup temp
Button to Operation procedure Confirm the changed contents
End
Push SET button to determine the setup data
Push Test button to finish the procedure
Displayed. Only fan of the selected indoor unit operates
Setup procedure
SW01 SW02 SW03 SW04
Check code
Troubleshooting in Test Operation
Check Code is Displayed on the Remote Controller
Cause Countermeasures
Status Cause Countermeasures
Remote Segment
Cause Countermeasures
Display
Controller status Segment display
Incorrect wiring example Fig
Remote Header unit Incorrect example
Status Incorrect example
Cooling/Heating Test Operation Check
Test Operation Check
Fan Operation Check
Test operation start/stop operation
Button on the wireless remote controller
Wireless remote controller
Turn OFF the power to the air conditioner
Test operation from outdoor unit
Procedure Description
Test cooling operation Test heating operation
Test operation
100
101
Function to Start/Stop ON/OFF Indoor Unit from Outdoor Unit
Service Support Function
Function Outline Setup/Release Segment display
102
All heating test operation function
Operation procedure
All cooling test operation function
103
Batch start/stop ON/OFF function
104
105
SW01 SW02 SW03 Units to be operated
Method
Error Clearing Function
Error clearing in indoor unit
Section a
Clearing of error check code by power reset
Clearing from the interface P.C. board
107
Remote Controller Distinction Function
Distinction procedure
108
Operation
110
Solenoid Valve Forced Open/Close Function in Outdoor Unit
Clear
Heater
SW01 SW02 SW03
Fan Operation Check in Outdoor Unit
111
Fan step
Case to operate the fans in all the normal outdoor units
Release
Case to operate the fan in the erroneous outdoor unit only
112
Function contents
Manual Adjustment Function of Outside Temp to Sensor
Service support function list
113
Indoor Fan Only Operating Mode
Indoor Fan Operation Check Function
114
Procedure
Monitor Function of Remote Controller Switch
Contents
Calling of display screen
Troubleshooting procedure
Troubleshooting Summary
Before troubleshooting
116
Check code list
Check Method
117
118
Main Outdoor 7-segment display Sensor block display
Error detected by TCC-LINK central control device
119
Device
New check code
Confirmation of error history
Troubleshooting by Check Display on Remote Controller
Case of wired remote controller RBC-AMT31E
Confirmation and check
Case of central remote controller TCB-SC642TLE
122
Case of AI-NET central remote controller
Check code
Error detection condition Check item position
124
Check code name
125
Error detection condition Check item position
Setup method of No. capacity-over detection
Convenient functions
Status Error detection condition Check item position
126
Outdoor 7-segment display
127
128
Detected Check code name
Status
Error detection condition
129
Check all the outdoor units in the corresponding line
130
131
Check code Detected Main Outdoor 7-segment display
Remote Central control Controller Check code
132
Name
133
Heating
Check code Status Error detection Check item position
134
Name Condition
Sub-code D
135
Sub-code C
Sub-code E
Error detection Check item position
136 Error detected by TCC-LINK central control device
Error detected by AI-NET central control device
Controller
How to check the outdoor fan motor
How to check inverter output
How to check resistance of compressor winding
137
Diagnosis Procedure for Each Check Code
138
E07
139
E06
Detected at outdoor side
140
E18 / 97/99
141
E16
E19
142
F03 Indoor TC1 sensor error
Indoor TCJ sensor error
Indoor TC2 sensor error
143
144
145
H01 / 1F
H02 / 1d Compressor error Lock
F31 / 1C
146
147
H14 Compressor 2 case thermo operation
H06 Low-pressure protective operation
Leakage check for SV3C valve
148
Low oil level protection
Clogging check for SV3E valve
149
TK3 temperature detective circuit error
150
L03
151
L05
L06
152
L20
L18 / 8A Flow selector unit system error
153
L28
154
L31 Extended IC error
P01 Indoor fan motor error
L30 / b6
P04 Actuation
P05 / AF Open phase, negative phase
155
High-pressure SW
Indoor fan motor error
P07 / 1C Heat sink overheat error
P10 / 0b Indoor overflow error
156
P15 / AE
P13 Outdoor liquid back detection error 1. PMV1/PMV2 error
157
Gas leak detection
P15 / AE Gas leak detection
P17 / bb Discharge temp TD2 error
158
TD condition Sub-code
P20 High-pressure protective operation
P19 Way valve operation error
159
Judgment criteria
P22 / 1A Outdoor fan Ipdu error
160
161
P26 Tr short-circuit protection error
Detective circuit error
P29 Compressor position
162
Segment display on the outdoor unit Interface P.C. board
How to read the check display Segment display
Segment Display Function
163
SW01 SW02 SW03 Display contents
164
165
166
SW03 SW02 Indoor address Segment display a
Outdoor Unit
Sensor Characteristics
Temperature sensor characteristics
Segment display A, B
Indoor Unit
Pressure sensor characteristics
Lead wire color
168
169
Pd sensor characteristics
Pressure Sensor Output Check
MPa Kg/cm²
Ps sensor characteristics
170
Flow Selector Unit FS Unit
171
172
May become
Detection Flow Almost normal Cooled
Reference
173
Refrigerant
Weekly timer
Indoor Controller Block Diagram
Wired remote controller
Series
Wired remote controller Up to 2 units
Weekly timer
175
176
Slim DuctType
Series
177
Wired remote controller
178
SlimDuctType
179
Indoor P.C. Board
MCC-1402
Type
Disp
181
Eeprom
CHK
Flow Selector Unit P.C. Board
MCC-1431-01
182
183
Optional Connector Specifications of Indoor P.C. Board
Function Connector Pin Specifications Remarks
DC12V COM
Uart
184
SV3D SV3E
RMV
Inverter P.C. board MCC-1502 IPDU1, IPDU2
185
Power supply P.C. board for fan MCC-1439
186
Part type Exchange contents
187
Procedure
Before Backup Operation
Compressor Backup Setup
Outline
Backup Setup for Outdoor Unit
Set up procedure for the malfunctioning outdoor unit
189
Segment display oil level results
Operation procedure
Display example
190
Refrigerant Recovery Procedure
Refrigerant Recovery in the Malfunctioning Outdoor Unit
Before Refrigerant Recovery Operation
Set up the malfunctioning outdoor unit as follows
Setup for outdoor unit for adjustment of pressure
Select an outdoor unit for pressure adjustment as follows
Set up all other outdoor units as follows
192
Refrigerant recovery procedure backup
Set up the unit selected as the header unit as follows
193
Setup for header unit
194
Refrigerant amount to be recovered = 37.5 28.0 = 9.5 kg
195
System Combination of outdoor units Refrigerant amount
Process after Repair
196
Unit issuing Check code to be detected Phenomena
Trouble by leakage
197
Check code Corresponding unit
198
Compressor Replacing Procedure Outline
Never recover the refrigerant into outdoor unit
199
Removal of defective compressor
Replacing Compressor
Exchanging a compressor
200
Color check of oil in the defective compressor
201
Adjustment of oil amount in the service compressor
Measurement of oil amount in the normal compressor
202
Case of multiple outdoor unit systems
Installation of compressor
Vacuuming Case of single outdoor system
Full opening of PMV1, PMV2
Procedure to Identify the Cause of Compressor Oil Shortage
Check items Position Procedure
204
205
Nitrogen
Pressure
Remarks
Reassembly
206
Disassembling
Fan motor
Work procedure Remarks
207
Part to be
208
Disassembling Example
Heat exchanger Right
Reassembly and cautions
209
Inverter assembly
Exchange of service P.C. board
210
211
212
Work procedure
Temperature Front side of air conditioner sensor posi
SV3C SV3A SV3B
Temperature Rear side of air conditioner
213
Used positions of SUS fixing band Total 5 positions
Assembly
214
215
Pull the accumulator upwards
216
Exchange of P.C. Board for Indoor Service
Exchange procedure
217
Procedure 1 Readout setup contents from Eeprom
Remote controller operation diagram
Procedure 2 Exchange of P.C. board for service
219
Procedure 3 Writing-in of setup contents to Eeprom
Eeprom layout
Type Indoor unit capacity Item code
221
How to check resistance or compressor winding
How to Check Inverter Output
How to Check Outdoor Fan Motor
Part name Procedure
How to check fan Ipdu
How to Check Fan Power Supply P.C. Board and Fan Ipdu
How to check fan power supply P.C. board MCC-1439
MCC-1439 Front View
Dip Switch Setting contents
Interface Board Replacement Procedure
Replacement steps
224
Comp-IPDU Board Replacement Procedure Manual
225
Comp-IPDU No SW801 Bit
226
COMP-IPDU No.1
COMP-IPDU No.2
Inverter Assembly Configuration
227
Toshiba Carrier Corporation