Manuals / Lexmark / Computer Equipment / Printer

Lexmark 5016-001 manual Printer Circuit Board Locations Fan/Motor Locations

Models: 5016-001

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Specifications Error codes OPC Drive Symptom Chart Signal Static Restore EP Factory Defaults on Symbol Name Function Maintenance Setting Configuration ID Symptom Tables Manual resetting

Page 263

5016-001

Printer Circuit Board Locations

Fan/Motor Locations

Connector Locations 5-13

Page 262 Page 264

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Lexmark 5016-001 manual Printer Circuit Board Locations Fan/Motor Locations

Page 262 Page 264

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Contents

5016-001 United States Government Restricted Rights 5016-001 Table of Contents Erase Lamp Service Check Fuser Cold Service Check 5016-001 Developer Drive Motor Assembly Removal Vii Index Laser Notices Laser Laser Notice Avvertenze sui prodotti laser Avis relatif à l’utilisation de laser Declaraçã o sobre Laser Avisos sobre el lá ser Lasermeddelelse Laserinformatie Luokan 1 Laserlaite Huomautus laserlaitteesta Laser-melding Laser-notis Avís sobre el Là ser Japanese Laser Notice Chinese Laser Notice Korean Laser Notice Safety Information Norme di sicurezza Italian Pautas de Seguridad Spanish Informació de Seguretat Catalàn Korean 5016-001 General Information 5016-001 printer is available in the following models Standard FeaturesModels Unix 32MB Sdram From an IrDA-compatible workstation Tools Required For Service Maintenance Approach Ipds SCS Options Interlock Mechanism Operational Theory Double feed prevention Sheet Bypass Paper Feed Unit 5016-001 Detecting paper present Detecting paper level Paper Feed UnitOperation of the paper feed unit tray Detecting the paper 5016-001 Detecting paper size Construction of the Second paper feed option Second Paper Feed Unit Optional Paper Trays 5016-001 Operation of the Second paper feed unit 5016-001 Detecting the paper 5016-001 Detecting paper size Operation of the Drive Block Drive Block Operation of transferring from the belt to the paper Contact CamOperation of transferring from the OPC to the transfer belt Coupling Unit Manual resetting 5016-001 Detecting the carriage home position Carriage UnitRotation and stopping operation of the carriage Detecting the carriage Detecting a new cartridge Toner Cartridge Unit 5016-001 Detecting toner level Function of the intermediate transfer unit Intermediate Transfer Unit 5016-001 Page Operation of the fuser and paper exit Fuser/Paper Exit Unit Detecting the cleaning unit in the Fuser Assembly Detecting New Cleaning Unit One side print Duplex Unit Option 5016-001 Two sided print 5016-001 5016-001 When the setting is four pages Page 5016-001 Exit of the one sided print Detecting the duplex upper unit open/close 5016-001 Detecting the paper exit tray open/close 5016-001 Gate claw operation, when print exits 5016-001 Storage of the paper in the duplex unit 5016-001 Operation of the motor 5016-001 5016-001 5016-001 Skew Correction Acronyms Start Diagnostic Information Error Code Action Service Error Codes Go to the Printhead Service Check on Engine Board Assembly Removal on Coupling Unit Service Check on Contact Cam System Service Check on Message Status Action User Status Messages Until the Job Menu is Unlocking Menus Restoring all print settings to Restore EP Factory Defaults on 5016-001 User Attendance Messages Cancel Job appears on PIN Delete All Jobs 5016-001 Second line. Press Select Displayed. Press Menu 5016-001 Attached Processing the current print Your Setup Guide for Format Disk from Saver, Busy and Waiting Displays on the operator Displays 230 Paper Jam Base Printer Symptom Table Symptom Tables Duplex Unit Symptom Table Covers Interlock Symptom Table Paper Feed Symptom Table Operator Panel Symptom Table Power Symptom Table Paper Tray Options Symptom Table Print Quality Symptom Table Go to the Poor Color Service Checks Multipurpose Tray Symptom Chart Base Printer Service ChecksBypass Tray Multipurpose Tray Service Check Media does not feed from MPT, 250 paper jam message displays Transparencies do not feed, or feed improperly from the MPT Card stock does not feed properly from the MPT Labels do not feed, or feed improperly from the MPT Double feeding from MPT tray Carriage Unit Service Check If the voltage on pin 2 is incorrect, check cable 5016-001 Coupling Unit Service Check Service Engine Error Motor turns Service Engine error Cover Interlock Service Check If correct, check the voltage on switch terminal If incorrect, go to the Printhead Service Check Fuser Error displays Service Error Code 911 displayed Developer/Paper Feed Motor Service Check Feed Motor Cable Erase Lamp Service Check Fuser Cold Service Check 5016-001 921 Error codes Fuser Drive and Contact Cam System Service Check Fuser drive system is not operating properly Cam turns from approximately 0 V to +5 V dc Continuity of the CRF cable to the cam Cold Approximately 150k to 250k ohms Fuser Hot Service Check Error Code High Voltage Leakage Detect Service Check Hvps ITM Drive Service Check 5016-001 Pin 3 Red Main Fan Service Check New Toner Cartridge Detection Service Check Operator Panel Service Check Operator Panel Buttons Service Check Error Code 910 displays OPC Drive Service CheckOPC Drive Symptom Chart Paper Exit Sensor Service Check Paper Feed Symptom Table Paper Feed Service Check Check the voltages on the inline CRF cable Go to the Paper Exit Sensor Service Check Fuser assembly available Parallel Port Service Check Power Service Check 5016-001 CN401 5016-001 Go to the 250/250 Dual Paper Tray Service 933 Error Codes are not used Printhead Service Check 935 Error Codes Print Quality Initial Service Check Print Quality Service Checks FRU All Black or Color Page Service Check ITM All Blank Page Service Check Go to the Erase Lamp Service Check on Background Service Check Black, Color Lines or Bands Service Check Developer Drive System Service Check Black or Color Spots Service Check Line spacing Evenly Spaced Horizontal Lines/Marks Service Check Foggy Background Service Check Low Image Density Service Check Offset Print Service Check Poor Color Reproduction Service Check Residual Image Service Check Random Marks Service Check Toner on Backside of Page Service Check Skew Service Check White Lines or Bands Service Check Uneven Print Density Service Check Be sure the mounting screws in the Hvps are White Spots Service Check White/Black Lines Service Check Toner Level Detect Service Check Serial Port Service Check Toner Low/Empty Sensor Service Check Transfer Roll Service Check Tray 1 Symptom Chart Tray 1 Integrated Tray Service Check It is difficult to remove tray Detect Sensor Paper Feed Unit Clutch 5016-001 5016-001 Media double feeds from tray Dram Memory Options Service Check Options Service ChecksFlash Memory Options Service Check Hard Disk Option Service Check Error Code 977 Network Card Network Card Option Service Check250/250 Dual Paper Tray Service Check Error Code 976 Network Card X X=Network card 1, 2, or 250/250 Paper Tray Symptom Table FRU Tray x is correctly installed and Insert Tray x displays Paper Jam 24x displays and no paper is fed from tray CL3 5016-001 If the static voltages are correct and the sensor Shaft Middle Roller Drive Gear Orange +5 V dc Blue Dc to +5 Brown Green 5016-001 Paper level in tray x is not detected Paper size in tray x is not detected Paper Jam Error Messages Printer Duplex Unit Option Service CheckPaper Jam Error Messages Duplex 5016-001 Duplex Symptom Chart Duplex option is not recognized Paper Jam error message displays Duplex Lvps Error message displays, printer does not compete POR ADL, ADT Gate Claw Signal Static If the voltage on pin 6 does not change when If the voltage on pin 11 is incorrect, replace Pulley Transfer Gears Timing Belt LowerTransfer Roll Transfer Drive Unit S3 Paper Jam displays. The printer does not complete POR To Skew Correction on Duplex option printed page is skewed 5016-001 Paper Jam Sequence Print Quality Test Pages Paper Jam Paper Jam 202 Duplex Installed Go to the Duplex Unit Disabling Download Emulations Diagnostics Menu Structure Diagnostic Mode 5016-001 Print Registration 5016-001 Print Tests Print Quality Test Pages Following Hardware Tests can be selected from this menu Hardware TestsLCD Test Button Test Parallel Wrap Test ROM Memory Test Sdram Memory Test Serial Wrap Test Duplex Feed Duplex TestsQuick Test Quick Disk Test Device Tests Disk Test/Clean Flash Test Serial Number Printer SetupSetting the Page Count Viewing the Permanent Page Count Setting Configuration ID Parallel Strobe Adjustment Laser Power Restore EP Factory Defaults Error LogViewing the Error Log Clearing the Error Log Exiting Diagnostic Mode 5016-001 Handling ESD-Sensitive Parts Repair Information Cover Removals Left Side Cover Removal Cartridge Cover RemovalFront Cover Removal Fuser Cover Removal Top Small Cover Removal Right Side Cover RemovalTop Cover Removal Right Side Removals Carriage Drive Motor Removal Coupling Drive Motor Removal Developer Drive Motor Assembly Removal Fuser Drive Motor Removal Cam Sensor Removal OPC Drive Motor Removal Lvps Assembly Removal 5016-001 Main Fan Mounting Bracket Removal Main Fan Removal Motor Mounting Stay C Assembly Removal Solenoid Removal OPC Coupling Drive Block Assembly Removal Left Side Removals Grid Block 1 Assembly Removal Grid Block 2 Assembly Removal Cable Cover 3 Removal Cover Interlock Switch RemovalMicro Switch Removal Electronics Removals Controller Board Assembly RemovalEngine Board Assembly Removal Hvps Board Assembly Removal Paper Sensor Board Interconnect Board Assembly RemovalOn/Off Coupling Sensor Board Removal Resist Sensor Board Removal Waste Toner Board Assembly Removal Thermistor and Thermostat Removal Fuser UnitFuser Unit Removal Fuser Lamp Removal Printhead Removal Paper Feed Block Assembly RemovalMain Body Paper Sensor Board Removal Print Cartridge Carousel Removal OPC Coupling Drive Block Assembly Removal on Carriage Home Position Sensor Removal Registration Roll Removal 5016-001 Engine Board Connector Locations 5016-001 Engine Board Connections Engine Board Connector Tray 1 Sensor Board Lvps Low Voltage Power SupplyErase Lamp Board Waste Toner Sensor Board Tray 1 Registration Sensor Board Belt Position Sensor Board 2nd Paper Option 250/250 Paper Option Connector Locations for Options Lvps Internal 2nd Tray Option Connector Duplex Unit Option Lvps Internal Automatic Duplex Option Electrical Components Sensor/Switch Locations Symbol Name Function Detects when the transfer belt is in the home Printer Circuit Board Locations Fan/Motor Locations Solenoid/Clutch Locations Duplex Option 250/250 Paper Tray Option Reference Cable Connections EVL 5016-001 Lubrication Specifications Safety Inspection GuideService Precautions Cleaning Procedures 5016-001 Parts Catalog How To Use The Parts Catalog Assembly 1 Fuser Asm Index Part Number Assembly Assembly 2 Fuser Asm Part Units Description Index Number Assembly 2 Cont. Fuser Assembly Assembly 3 Transfer Assembly Assembly 4 Frames Assembly Assembly 5 Frames Left Side Assembly Assembly 5 Cont. Frames Left Side Assembly Assembly 6 Frames Right Side Assembly Assembly 6 Cont. Frames Right Side 12G1123 Stop, Latch, Right 12G1072 Support Assembly 7 Frames Right Side Assembly Assembly 7 Cont. Frames Right Side Assembly Assembly 8 Frames Right Side Assembly Assembly 9 Carriage Block Assembly Assembly 10 Base Frame Assembly Assembly 11 Front Cover Assembly Assembly Assembly 11 Cont. Front Cover Assembly Assembly Assembly 12 Front Cover Assembly Asm Part Units Description Index Number Assembly 12 Cont. Front Cover Assembly Assembly 12 Assembly 13 Feed Unit Assembly Assembly 14 Laser Scanner Unit Assembly Assembly 14 Cont. Laser Scanner Unit Assembly 14 Assembly 15 Cassette PCB Assembly 16 Upper Covers Assembly Assembly 16 Cont. Upper Covers Assembly Assembly 17 Covers Assembly Assembly 18 Covers / Frame 250 Tray Option Assembly Assembly 18 Cont. Covers/Frame 250 Option Assembly 18 Assembly 19 Middle Roll Unit 250 Tray Option Assembly Assembly 20 250/250 Tray Option Lower Unit Assembly Assembly 21 Duplex Unit Option Assembly Assembly 21 Cont. Duplex Unit Option Assembly Assembly 22 Cassette Upper Section Assembly Assembly 23 Cassette Rear Section Assembly Assembly 24 Cassette Rear Section Assembly Assembly 25 Duplex Option Lower Section Assembly Assembly 25 Cont. Duplex Lower Section Assembly Assembly 26 Duplex Option Lower Section Assembly Assembly 27 Duplex Option Lower Section Assembly Assembly 28 Cassette Lower Section Assembly Assembly 29 Duplex Option Lower Section Assembly Assembly 29 Cont. Duplex Option Lower Assembly 128MB Sdram Dimm Assembly 30 Miscellaneous Index Index Hvps Evenly Spaced Horizontal Lines Part Numbers 5016-001 12G1135 12G1181 5016-001 61,7-67,7-75 35 , 7-39 , 7-61 , 7-71 12G1538 12G1585 13,7-41 12G1539 12G1586 12G1617 5016-001

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