Mitsumi electronic 55K manuals
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Mitsumi electronic 55K Instruction Manual
217 pages 2.63 Mb
TRANSISTORIZED INVERTER FR-F FR-F520-0.75K to 55K FR-F540-0.75K to 55K(-EC) FR-F520-11K to 55K-NA FR-F540-11K to 55K-NA3 SAFETY INSTRUCTIONS 1. Electric Shock Prevention2. Fire Prevention 3. Injury Prevention 4 4. Additional instructions(1) Transportation and installation (2) Wiring (3) Trial run (4) Operation 5 (5) Emergency stop(6) Maintenance, inspection and parts replacement (7) Disposing of the inverter (8) General instructions 6 CONTENTSContents2 INSTALLATION AND WIRING 7 3 OPERATION/CONTROL 43 7 II 8 ContentsIII5 PROTECTIVE FUNCTIONS 163 9 IV10 CHAPTER 1 OUTLINE1.1 Pre-Operation Information........................................ 1 1.2 Basic Configuration.................................................. 2 1.3 Structure.................................................................. 3 11 1.1 Pre-Operation Information 1 1.1.1 Precautions for operationFR-F520-0.75K/ (1) Unpacking and product check (2) Preparations of instruments and parts required for operation (3) Installation (4) Wiring 12 1.2 Basic Configuration 2 1.2.1 Basic configurationJapanese Harmonic Suppression Guideline 13 1.3 Structure 17 INSTALLATION AND WIRING18 2.1 Installation 2.1.1 Instructions for installation8 (1) Wiring cover and handling (22K or less) 19 WARNING 20 2.2 Wiring 2.2.1 Terminal connection diagram21 10(1) Description of main circuit terminals (2) Description of control circuit terminals 12 23 2.2.2 Wiring of the main circuit(1) Wiring instructions 24 CAUTIONNotes on Grounding25 14(2) Terminal block layoutFR-F520-15K, 18.5K, 22K, 30K, 37K FR-F520-1.5K, 2.2K, 3.7K FR-F520-45K FR-F520-5.5K, 7.5K FR-F520-55K FR-F520-11K 26 2) 400V class FR-F540-0.75K, 1.5K, 2.2K, 3.7KFR-F540-30K, 37K Note: Terminal names in parentheses are those of the EC version. FR-F540-5.5K, 7.5K, 11K FR-F540-45K, 55K FR-F540-15K, 18.5K, 22K 16 (3) Cables, crimping terminals, etc. 27 FR-F520-0.75K to 55K FR-F540-0.75K to 55K(4) Connection of the power supply and motor 28 17(5) Connecting the control circuit to a power supply separately from the main circuit Model FR-F520-0.75K to 3.7K, FR-F540-0.75K to 3.7K Model FR-F520-5.5K to 55K, FR-F540-5.5K to 55K 18 29 2.2.3 Wiring of the control circuit(1) Wiring instructions (2) Terminal block layout Japanese and NA version EC version30 19(3) Changing the control logic 32 21(4) How to use terminals "STOP", "CS" and "PC" 22 33 2.2.4 Connection to the PU connector(1) When connecting the operation panel or parameter unit using a connection cable (2) For RS-485 communication 24 35 2.2.5 Connection of stand-alone option units(1) Connection of the FR-BU brake unit (option) 36 25(2) Connection of the conventional BU brake unit (option)Connect the BU brake unit correctly as shown below. Incorrect connection will damage the inverter. (3) Connection of the FR-HC high power factor converter (option) 37 26(4) Connection of the FR-RC power regeneration converter (option) (5) Connection of the power factor improving DC reactor (option) 38 2.2.6 Design information39 2.3 Other wiring 54 CHAPTER 3 OPERATION/CONTROL55 3.1 Pre-Operation Information 43 3.1.1 Devices and parts to be prepared for operation(1) External operation mode (factory setting) (2) PU operation mode (3) External/PU combined operation mode 56 44(4) Communication operation mode 57 3.1.2 Power on58 3.2 Operation Panel 3.2 Operation Panel Note: The frequency setting mode is displayed only in the PU operation mode. 3.2.1 Names and functions of the operation panel (FR-DU04)Display LED 4 digits Mode key Set key FR-DU04Hz A V MON EXT PU CONTROL PANEL FWDMODE SET REV FWD STOP RESET REV Reverse rotation key Key indicationsKey Description frequency. Press this key in the setting mode to change the parameter setting consecutively.FWD key Used to give a forward rotation command. REV key Used to give a reverse rotation command. STOP RESET key Used to stop operation. Unit indications, operating status indications 3.2.2 Monitor display changed by pressing the MODE key#Monitoring mode #Parameter setting mode #Operation mode #Frequency setting mode (Note) 59 3.2.3 Monitoring#Frequency setting mode Press to change the set frequency. #Set frequency write To 3.2.5 Parameter setting method *2 To 3.2.4 Frequency setting (Note 3) #Frequency monitor #Current monitor #Voltage monitor #Alarm monitor Alarm present Alarm absent 3.2.4 Frequency setting Used to set the running frequency in the PU operation mode.#Set frequency change To frequency monitor 60 3.2.5 Parameter setting method61 3.2.6 Operation modeTo 3.2.7 Help mode #External operation #PU operation #PU jog operation Note: If operation mode changing cannot be made, refer to page 175. 3.2.7 Help modeTo 3.2.3 Monitorin g #Alarm history #Alarm history clear #Parameter clear #All clear #User clear #Software version read (1) Alarm history## #Most recent alarm When alarm occurs Frequency #Current Voltage #Energization time 62 50(2) Alarm history clearClears all alarm history. (3) Parameter clear (4) All clearInitialises the parameter values and calibration values to the factory settings. The Pr. 75 value is not initialized. (5) User clearInitialises the user-set parameters. The other parameters are initialized to the factory settings. The Pr. 75, Pr. 180 to Pr. 186, and Pr. 190 to Pr. 195 values are not initialized. 63 3.2.8 Copy mode64 3.3 Parameter Checking and Setting 52 Simple mode parameter 3.3.1 Parameter checking(1) Pr. 160 "user group read selection"Number Factory Setting Setting Range 160 9999 0, 1, 10, 11, 9999 Setting details For the setting method and in-depth explanation, refer to page 137. (2) Simple mode parameter list 65 53Simple mode parameter 66 3.3.2 Main parameter settings68 3.4 Operation 72 PARAMETERS4.1 Parameter List .........................................................60 4.2 Parameter Function Details......................................66 73 4.1 Parameter List 79 4.2 Parameter Function Details 66 4.2.1 Torque boost (Pr. 0, Pr. 46)Pr. 0 "torque boost" Pr. 46 "second torque boost" 67 80 4.2.2 Output frequency range (Pr. 1, Pr. 2)Pr. 1 "maximum frequency" Pr. 2 "minimum frequency" 68 81 4.2.3 Base frequency, base frequency voltage (Pr. 3, Pr. 19, Pr. 47)Pr. 3 "base frequency" Pr. 19 "base frequency voltage" Pr. 47 "second V/F (base frequency) 69 82 4.2.4 Multi-speed operation (Pr. 4 to Pr. 6, Pr. 24 to Pr.27)83 4.2.5 Acceleration/deceleration time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45)84 4.2.6 Electronic overcurrent protection (Pr. 9)Pr. 9 "electronic thermal O/L relay" 72 85 4.2.7 DC injection brake (Pr. 10 to Pr. 12) Install a mechanical brake. No holding torque is provided. 73 86 4.2.8 Starting frequency (Pr. 13)Pr. 13 "starting frequency" 74 87 4.2.9 Load pattern selection (Pr. 14)Pr. 14 "load pattern selection" 75 88 4.2.10 Jog operation (Pr. 15, Pr. 16)Pr. 15 "jog frequency" Pr. 16 "jog acceleration/deceleration time" 89 4.2.11 MRS input sel ecti on (Pr . 17)90 4.2.12 Stall prevention (Pr. 22, Pr. 23, Pr. 66, Pr. 148, Pr. 149, Pr. 154)78 Pr. 24 to Pr. 27 Refer to Pr. 4 to Pr. 6. 91 4.2.13 Mult i - speed i nput compensati on (Pr . 28)Pr. 28 "multi-speed input compensation" 79 92 4.2.14 Acceleration/deceleration pattern (Pr. 29, Pr.140 to Pr.143)93 4.2.15 Regenerative brake duty (Pr.30)Pr. 30 "regenerative function selection" (1) When using the brake unit, power return converter (2) When using the high power factor converter (FR-HC) 94 4.2.16 Frequency jump (Pr. 31 to Pr. 36)95 4.2.17 Speed display (Pr. 37, Pr. 144)Pr. 37 "speed display" Pr. 144 "speed setting switch-over" 83 96 4.2.18 Automatic torque boost (Pr. 38, Pr. 39)Pr. 38 "automatic torque boost" Pr. 39 "automatic torque boost operation starting current" 4.2.19 Up-to-frequency sensitivity (Pr. 41)Pr. 41 "up-to-frequency sensitivity" 97 4.2.20 Output frequency detection (Pr. 42, Pr. 43, Pr. 50)4.2.21 Second stall prevention (Pr. 48, Pr. 49) 98 CAUTIONRelated parameters 86 99 4.2.22 Monitor display / FM, AM terminal function selection (Pr. 52 to Pr. 54, Pr. 158)101 4.2.23 Monitoring reference (Pr. 55, Pr. 56)Related parameters Pr. 55 "frequency monitoring reference" Pr. 56 "current monitoring reference"Referring to the above figures and following table, set Pr. 55 and Pr. 56: 89 102 4.2.24 Automatic restart after instantaneous power failure (Pr. 57, Pr. 58, Pr. 162 to Pr. 165)Setting Setting Number Factory Range Remarks 57 9999 0, 0.1 to 5 s, 9999 9999: No restart 58 1.0 s 0 to 60 s 162 0 0, 1 0: Frequency search 1: No frequency search 163 0 s 0 to 20 s 164 0% 0 to 100% 165 120% 0 to 150%When Pr.162 = 0 (with frequency search) 91 104 4.2.25 Remote setting function selection (Pr. 59)Pr. 59 "remote setting function selection" 93 106 4.2.26 Intelligent mode selection (Pr. 60)Pr. 60 "intelligent mode selection" 107 4.2.27 Acceleration/deceleration reference current/lift mode starting frequency (Pr. 61 to Pr. 63)108 4.2.28 Retry function (Pr. 65, Pr. 67 to Pr. 69)Use Pr. 65 to select alarms to be reset for retry. 109 96 Refer to Pr. 22. Pr. 66 97 110 4.2.29 Applied motor (Pr. 71)111 4.2.30 PWM carrier frequency (Pr. 72, Pr. 240)Pr. 72 "PWM frequency selection" Pr. 240 "Soft-PWM setting" 99 112 4.2.31 Voltage input (Pr. 73)Pr. 73 "0-5V/0-10V selection" 100 113 4.2.32 Input filter ti me constant (Pr . 74)Pr. 74 "filter time constant" 4.2.33 Reset selection/disconnection PU detection/PU stop selection (Pr. 75)Pr. 75 "reset selection/disconnection PU detection/PU stop selection" 114 101How to make a restart after a stop made by the external operation 102 115 4.2.34 Alarm code output selection (Pr. 76)Pr. 76 "alarm code output selection" 103 116 4.2.35 Parameter write inhibit selection (Pr. 77)Pr. 77 "parameter write disable selection" 117 4.2.36 Reverse rotation prevention selection (Pr. 78)118 4.2.37 Operation mode selection (Pr. 79)Pr. 79 "operation mode selection" 119 106(1) Switch-over mode (2) PU operation interlock 120 107<Function/operation changed by switching on-off the X12 (MRS) signal> (3) Operation mode external signal switching function 121 4.2.38 V/F control frequency (voltage) (Pr. 100 to Pr. 109)122 4.2.39 Computer link operation (Pr. 117 to Pr. 124)123 # For the data codes of the parameters, refer to the data code list in the appendices.* To make communication, set any value other than 0 in Pr. 122 "communication check tim e interval". 124 111<Computer programming> (1) Communication protocolData communication between the computer and inverter is performed using the following procedure: (2) Communication operation presence/absence and data format typesCommunication operation presence/absence and data format types are as follows: (3) Data format 125 112(4) Data definitions 128 115(5) Instructions for the program 129 116<Setting items and set data> 131 118<Error Code List> 132 119(6) Communication specifications for RS-485 communication (7) Operation at alarm occurrence (8) Communication error 120 133 4.2.40 PID control (Pr. 128 to Pr. 134)(1) Basic PID control configuration 134 121(2) PID action overview 135 122Relationships between deviation and manipulated variable (output frequency)Deviation Positive Negative Reverse action &' Forward action '& (3) Wiring example Sink logic Pr. 128 = 20 Pr. 183 = 14 Pr. 192 = 16 Pr. 193 = 14 Pr. 194 = 15 136 123(4) I/O signals 137 124(5) Parameter setting (6) Adjustment procedure 138 125(7) Calibration example 139 126<Set point input calibration> <Detector output calibration> 140 4.2.41 Commercial pow er supply-inverter switch-over function (Pr. 135 to Pr. 139)141 128(1) Wiring exampleSink logic, Pr. 185 = 7, Pr. 186 = 6, Pr. 192 = 17, Pr. 193 = 18, Pr. 194 = 19 142 129 Roles of the magnetic contactors (MC1, MC2, MC3) <I/O signals> 143 130(2) Parameter setting <Operation sequence> 144 131(3) Operation procedure1) Operation procedure for running Operation pattern 2) Signal on-off after parameter setting 133 146 4.2.42 Zero current detection (Pr. 152, Pr. 153) Refer to Pr. 22. Pr. 154 Pr. 152 "zero current detection level" Pr. 153 "zero current detection period" 134 147 4.2.43 RT signal activated conditi on sel ecti on (Pr. 155)Pr. 155 "RT signal activated condition" 4.2.44 Stall prevention function and current limit function (Pr. 156)Pr. 156 "stall prevention operation selection" 136 Refer to Pr. 54. Pr. 158 149 4.2.45 OL signal output timer (Pr. 157)Pr. 157 "OL signal waiting time" 137 150 4.2.46 User group selecti on (Pr . 160, Pr. 173 to Pr. 176)Number Factory <Examples of use>(1) Parameter registration to user group (when registering Pr. 3 to user group 1) (2) Parameter deletion from user group (when deleting Pr. 5 from user group 1) (3) By setting the required value in Pr. 160, make the user groups valid or invalid. 151 4.2.47 Watt-hour meter clear / actual operation hour meter clear (Pr. 170, Pr. 171)4.2.48 Input terminal functi on selection (Pr. 180 to Pr. 186) 153 4.2.49 Output terminal function selection (Pr. 190 to Pr. 195)You can change the functions of the open collector and contact output terminals. Note: Setting may be made for the NA and EC versions only. Refer to the following table and set the parameters: 142 155 4.2.50 User initial value setting (Pr. 199) Refer to Pr. 72. Pr. 240 Pr. 199 "user's initial value setting" <Setting example> 143 156 4.2.51 Cooling fan operation selection (Pr. 244)Pr. 244 "cooling fan operation selection" <Reference> 4.2.52 Output phase failure protection selection (Pr. 251)Pr. 251 "output phase failure protection selection" 144 157 4.2.53 Override bias/gain (Pr. 252, Pr. 253)Pr. 252 "override bias" Pr. 253 "override gain" 158 4.2.54 Advanced PID control (Pr. 500 to Pr. 516) (NA, EC versions only)159 146 (1) Pr. 501 "motor switch-over selection" = "0" (Basic Method) (2) Pr. 501 "motor switch-over selection" = "1" (Alternative Method) 160 147(3) Pr. 501 "motor switch-over selection" = "2" (Direct Method) <System configuration> 163 150<Motor switch-over timing> 165 152<Output stop detection> 166 153<Status transition chart> 155 168 4.2.55 Meter (frequency meter) calibration (Pr. 900, Pr. 901)Pr. 900 "FM terminal calibration" Pr. 901 "AM terminal calibration" (1) Calibration of terminal FM (2) Calibration of terminal AM 157 170 4.2.56 Frequency setting voltage (current) bias and gain (Pr. 902 to Pr. 905)175 4.2.57 Buzzer control (Pr. 990) 176 198 SPECIFICATIONS199 6.1 Standard Specifications 6.1.1 Model specifications# ## #Japanese version FR-F520-0.75K to 55K # ## #NA version FR-F520-11K to 55K-NA 201 6.1.2 Common specifications203 6.1.3 Outline drawings189 204 #FR-F520-5.5K, 7.5K, 11K#FR-F540-5.5K, 7.5K, 11K #FR-F520-15K, 18.5K, 22K #FR-F540-15K, 18.5K, 22K 205 #FR-F520-30K#FR-F520-37K, 45K, 55K #FR-F540-30K, 37K, 45K, 55K 206 # Operation panel (FR-DU04)<Outline drawing> <Panel cutting dimension drawing>Select the installation screw length which will not exceed the effective installation screw depth. # Parameter unit (FR-PU04)<Outline drawing> <Panel cutting dimension drawing>Select the installation screw length which will not exceed the effective installation screw depth. 207
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