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Mitsumi electronic 55K, FR-F520-0.75K instruction manual Operation/Control

Models: FR-F520-0.75K 55K

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CHAPTER 3 OPERATION/CONTROL

This chapter provides the basic "operation/control" for use of this product.

Always read this chapter before using the equipment.

3.1	Pre-Operation Information	43
3.2	Opreration Panel	46
3.3	Parameter Checking and Setting	52
3.4	Operation	56

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Chapter 5

Chapter 6

Chapter 7

Page 54

Image 54

Mitsumi electronic 55K, FR-F520-0.75K instruction manual Operation/Control

Contents

FR-F500 This section is specifically about safety matters Safety Instructions Additional instructions Emergency stop Treat as industrial wasteContents 103 100102 104163 Watt-hour meter clear/actual operation hour meter clear184 192195 Chapter Outline ChapterWiring Precautions for operationInstallation Pre-Operation InformationJapanese Harmonic Suppression Guideline Basic ConfigurationBasic configuration Name DescriptionFront view StructureAppearance and structure Without front coverRemoval and reinstallation of the front cover FR-F520-0.75K to 11K, FR-F540-0.75K to 11KFR-F520-30K to 55K, FR-F540-30K to 55K Removal and reinstallation of the operation panel Chapter Clearances around the inverter InstallationInstructions for installation 97inches1.97inchesWiring cover and handling 22K or less For installation in an enclosureVertical mounting NFB Description of main circuit terminals Symbol Terminal Name DescriptionType Symbol Terminal Name Description Description of control circuit terminalsRUN TypeTerminal Name Description IPFOverall wiring length 1.5K or more Wiring of the main circuitWiring instructions Inverter Capacity 75K 5K or moreMotor Capacity Ground Cable Gauge 200V class 400V class FR-F520-5.5K, 7.5K FR-F520-55K Terminal block layoutFR-F520-1.5K, 2.2K, 3.7K FR-F520-45K FR-F520-11KFR-F540-15K, 18.5K, 22K 400V class FR-F540-0.75K, 1.5K, 2.2K, 3.7K FR-F540-30K, 37KFR-F540-5.5K, 7.5K, 11K FR-F540-45K, 55K Terminal names in parentheses are those of the EC versionConnection of the power supply and motor Cables, crimping terminals, etcConnection procedure Model FR-F520-0.75K to 3.7K, FR-F540-0.75K to 3.7KModel FR-F520-5.5K to 55K, FR-F540-5.5K to 55K Wiring of the control circuit Terminal screw size M3.5 Tightening torque 1.2 N⋅ mChanging the control logic Current flow related to RUN signal How to use terminals STOP, CS and PC PU connector pin-outs Connection to the PU connectorRecommended cable connector System configuration exampleRS-485 terminal Computer Wiring methodWiring of one RS-485 computer and one inverter Max mConnection of stand-alone option units Connection of the FR-BU brake unit optionConnection of the FR-HC high power factor converter option Connection of the conventional BU brake unit optionConnection of the FR-RC power regeneration converter option Connection of the power factor improving DC reactor optionInterlock Power Supply MC2 Leakage current Design informationMC1 Other wiring Power harmonicsHarmonics RF Noise Conversion Factors for FR-F500 Series Received Power 5th 7th 11th 13th 17th 19th 23rd Over 23rdJapanese harmonic suppression guidelines Class Circuit TypeHarmonic Content Values at the fundamental current of 100% Equivalent Capacity LimitsHarmonic suppression techniques ACL, DCLFR-HC Inverter-generated noises and reduction techniques Following measures must be taken Data line filterNoise Path Measures Bundle themNoise Terminal Voltage of Inverter and Example Noise Induced to Signal Cables by Inverter OutputData examples Its Reduction by Noise Filters# Example of counter measures against noise Leakage currents and countermeasuresTo-ground leakage currents # CountermeasuresRectifying the motor insulation Inverter-driven 400V class motorLine-to-line leakage currents Suppressing the surge voltage on the inverter sidePeripheral devices Selection of peripheral devices400V class Example Branch circuit protection Standard to comply UL 508C 1 InstallationWiring of the power supply and motor Short circuit ratingsEMC Directive Instructions for compliance with the European standardsMotor overload protection Our view of transistorized inverters for the EMC Directive90% RH or less Low Voltage DirectiveDuring operation Storage During transportation Maximum Altitude 000 m 10,000 mEarthing methods Earthing EC versionEarthing and Earth Leakage Current Unit mm2OPERATION/CONTROL External/PU combined operation mode External operation mode factory settingPU operation mode Devices and parts to be prepared for operationCommunication operation mode Power on Before switching power on, check the followingKey indications Operation PanelNames and functions of the operation panel FR-DU04 Unit indications, operating status indicationsFrequency setting Used to set the running frequency in the PU operation modeMonitoring Parameter setting method Operation mode Help modeAlarm history All clear Alarm history clearParameter clear User clearCopy mode #Parameter setting modeParameter checking Parameter Checking and SettingSimple mode parameter list Pr user group read selectionName Application Setting of minimum frequency Pr minimum frequency Main parameter settingsSetting of maximum frequency Pr maximum frequency Parameter Factory SettingGain Application SettingSelection of load pattern Pr load pattern selection 0Hz at 4mADC, 60Hz atOperation Pre-operation checksOperation at 60Hz External jog operationDescription Image Stop Press PU jog operationStart Press Motor is decelerated to a stopStart Decelerates when Pr = 9999 to a stopStep Description Hold down the key to change the frequencyParameters Parameter List Parameter listSetting Tion F4 fourth frequency voltage Minimum Factory Refer Cust Func Parameter Setting Can be accessed when Pr = PIDList of Parameters Classified by Purposes of Use Function rewrite preventionParameter Function Details SettingParameter Factory Setting Range Remarks Torque boost Pr , PrPr maximum frequency Pr minimum frequency Use Pr to set the lower limit of the output frequency120Hz To 120Hz Base frequency, base frequency voltage Pr , Pr , Pr 88889999 To 120Hz Function invalid Parameter Factory Setting Setting Range Remarks Multi-speed operation Pr to Pr , Pr to Pr.2760Hz To 120Hz 30Hz 10Hz 24 to 9999 Factory Setting Range Remarks To 3600 s minimum setting increments 0.1 sTo 360 s minimum setting increments 0.01 s Acceleration/deceleration time Pr , Pr , Pr , Pr , Pr , PrAcceleration Electronic overcurrent protection PrPr electronic thermal O/L relay Decelerationtime sValue Operated DC injection brake Pr to PrOperated at To 10 sStarting frequency Pr Pr starting frequency5Hz To 60Hz Load pattern selection Pr Parameter Factory Setting RangeOutput Characteristics Pr load pattern selectionPr jog frequency Pr jog acceleration/deceleration timereference frequencyJog operation Pr , Pr Related parametersMRS input selection Pr Wiring examplePr Setting Specifications of MRS Signal Pr MRS input selectionTo 120Hz 148 Parameter Number Factory Setting Setting Range RemarksStall prevention Pr , Pr , Pr , Pr , Pr , Pr 149Not compensated Multi-speed input compensation PrPr multi-speed input compensation CompensatedAcceleration/deceleration pattern Pr , Pr.140 to Pr.143 Function DescriptionRegenerative brake duty Pr.30 Setting When using the brake unit, power return converterWhen using the high power factor converter FR-HC Pr regenerative function selectionFrequency jump Pr to Pr Pr.3335Hz Pr.3430HzSpeed display Pr , Pr Pr speed display Pr speed setting switch-overRunning Speed Parameter Setting Unit Pr Setting 144 4, 6, 8, 10 104, 106, 108Up-to-frequency sensitivity Pr Factory Setting Setting Range Setting CapacityAutomatic torque boost Pr , Pr Pr up-to-frequency sensitivityOutput Signal Output Signal6Hz To 120Hz 9999 Same as Pr Setting Output frequency detection Pr , Pr , Pr120% Pr Setting OperationSecond stall prevention Pr , Pr Second stall prevention function is not activatedParameter Number Factory Setting Setting Range Set Pr to Pr and Pr in accordance with the following tableSet value 17, 24 monitor Output frequency monitorOutput current monitor 100Maximum output voltage of terminal AM is 10VDC Setting ParameterMonitoring reference Pr , Pr To 120Hz Rated outputFrequency 162 Search No frequency 163 Parameter Factory Setting Remarks9999 1 to No restart 164Parameter Setting Description To the load inertia moment, torque 165Remote setting function selection Pr Pr remote setting function selectionFrequencyOutput Operation Mode Description Automatically Set Intelligent mode selection PrPr intelligent mode selection Ordinary operationPr Ref. I for intelligent mode decel % Setting Pr Reference I for intelligent modePr Ref. I for intelligent mode accel Setting Reference CurrentRetry function Pr , Pr to Pr Use Pr to select alarms to be reset for retryErrors Reset for Retry Setting P24Use Pr to set the number of retries at alarm occurrence Retry is not madeTo 10 times Not output 101 to Output Applied motor Pr Pr applied motorMotor PWM carrier frequency Pr , Pr Pr PWM frequency selection Pr Soft-PWM settingParameter Factory Setting Description Refer to the following list and set the parametersRelated parameters Voltage input PrPr 0-5V/0-10V selection To 5, 10 toReset Selection PU Disconnection Detection Input filter time constant PrPr filter time constant Key from the PU during Alarm code output Alarm code output selection PrPr alarm code output selection Pr Setting Output TerminalsPr parameter write disable selection Parameter write inhibit selection PrParameter Name Reverse rotation prevention selection Pr Pr reverse rotation prevention selectionExternal signal input terminal STF, STR Operation mode selection PrPr operation mode selection To 4, 6 toSwitch-over mode PU operation interlockX12 MRS Function/Operation Operating Condition Operation mode external signal switching functionX16 Signal Operation Mode X12 MRSConfirm the settings of Pr , Pr and Pr 38 V/F control frequency voltage Pr to PrParameter Number Computer link operation Pr to Pr 117 118 192 119 Data length 120 121 To 10 122 9999 Parameter Factory Setting Range NumberParameter Description Setting 123 9999 To 150ms 124Required after no data error ACK. Refer to Computer programming Communication protocolData format Send data from computer to inverter during data read Data definitionsReply data from inverter to computer during data read Control codesNumber of Bits Response time= Data sending time s Stop bit length Bit Bits Data length Parity checkInstruction Data H7FHFF Instructions for the program ReturnSetting items and set data InstructionH6E HFAH7A H6DH6C Error Code ListError Definition Inverter Operation HECCommunication error Communication specifications for RS-485 communicationOperation at alarm occurrence Operation Mode Operation LocationPr = 10 Setting Basic PID control configurationPID control Pr to Pr Pr = 20PID action overview Deviation Sink logicPr = Reverse action Forward actionFunction Description Remarks O signalsSignal Entry DescriptionGain K = 1/proportional band 9999 Parameter settingAdjustment procedure 132Calibration example StartSet point input calibration Detector output calibration135 136 137138 139 9999 To 60.0Hz No automatic Sink logic, Pr = 7, Pr = 6, Pr = 17, Pr = 18, Pr = NFB MC1Signal Terminal Used Description SignalsMagnetic Place of Installation Role Roles of the magnetic contactors MC1, MC2, MC3Operation sequence Parameter Name Setting DescriptionCommercial power To 60.0Hz 139 Sets the MC2 and MC3 operation interlock timeSignal on-off after parameter setting Operation procedureOperation procedure for running Operation pattern OFF OFF →Pr to Pr % Refer to Pr Pr , Pr % Refer to Pr Zero current detection period Zero current detection Pr , PrZero current detection level Related parameters Pr to PrStall prevention function and current limit function Pr RT signal activated condition selection PrPr RT signal activated condition Pr stall prevention operation selection100 Driving #...Operation not #...Not activated AccelerationDeceleration 101 Driving157 To 25 s No signal output OL signal output timer PrPr OL signal waiting time Related parameters Pr RUN terminal function selection160 9999 10, 11 173 174 User group selection Pr , Pr to PrExamples of use Batch deletionInput terminal function selection Pr to Pr 184 Current input selection AU For the NA and EC 185Jog operation selection JOG Setting Signal Functions Relevant Parameters Output terminal function selection Pr to Pr Refer to the following table and set the parametersFAN Commercial power supply Inverter switch-over MC1Commercial power supply Inverter switch-over MC3 125 SleepSetting example User initial value setting PrPr users initial value setting 199Cooling fan operation selection Pr Output phase failure protection selection PrPr output phase failure protection selection Pr cooling fan operation selection50% Override bias/gain Pr , PrPr override bias Pr override gain 150%Advanced PID control Pr to Pr NA, EC versions only Pr =0 Pr motor switch-over selection = 0 Basic MethodPr motor switch-over selection = 1 Alternative Method Pr =1Pr motor switch-over selection = 2 Direct Method System configurationPr motor switch-over selection = 0 Basic Method Example DC24V Parameter Number Name Additional Setting Description Signal name FunctionParameter Number Name Motor switch-over timing Start StopStart Name Setting Range Output stop detection StopstartStatus transition chart M1 operationSleep Commercial power EC version 50HzSupply operation Calibration of terminal FM Meter frequency meter calibration Pr , PrPr FM terminal calibration Pr AM terminal calibration Calibration of terminal AMOperation procedure When operation panel FR-DU04 is used904 4mA 0Hz To 20mA To 60Hz 905 Frequency setting voltage current bias and gain Pr to Pr902 0Hz To 60Hz 903 To 20mA To 120HzPower-on monitoring mode ModeMode #Parameter setting mode #Setting changeLeast significant # Analog voltage A/D value % Across terminals To 90 to Current setting of gain frequencyPress to change the set frequency Press for 1.5 s ⋅ 9 timesOnce to display the current For 0V 0mA, 100% for Analog voltage calibration value 5V 10V, 20mA#Press Buzzer control Pr Pr buzzer control990 Without beep, 1 With beep Protective Functions Errors Alarms Error alarm definitionsMajor faults Check for too slow acceleration OC During DecOV During Acc Decrease the acceleration timeInstantaneous power failure is within 15ms Find the cause of instantaneous power failure occurrenceRemedy the instantaneous power failure Output side ground fault overcurrent protection Set the ambient temperature to within the specificationsGround Fault Check for a ground fault in the motor and connection cableCheck the communication cable for wire breakage Option slot alarm 1 toCheck for a wrong option function setting and operation Parameter storage device alarmFault Find the cause of alarm occurrenceCPU Fault CPU errorP24 Check for a short circuit in the PU connector cableOutput phase failure protection Check for a short circuit in the PC terminal outputMinor fault Key of the PU has been set in Pr PU Reduce the load volume or the frequency of operationPU stop Stop made by pressing Stop selectionTo know the operating status at the occurrence of an alarm Correspondences between digital and actual charactersActual Digital Alarm code output Resetting the inverterKey to reset the inverter Motor remains stopped TroubleshootingSpeed greatly differs from the setting Motor rotates in opposite directionMotor current is large Operation mode is not changed properlyPower lamp is not lit Speed does not increaseCheck items Precautions for Maintenance and InspectionPrecautions for maintenance and inspection Periodic inspectionInsulation resistance test using megger Pressure testDaily and Periodic Inspection Inspection Description Periodic Method Crlterlon Instrument Disconnect cablesAnalog meter Converter Across terminals Assumes the use of an analog meter Checking methodModule device numbers and terminals to be checked Tester Polarity Measured ValueCooling fan Replacement of partsPart Name Standard Replacement Interval Description Smoothing capacitor in main circuitInverter replacement Smoothing capacitorsRelays Measurement of main circuit voltages, currents and power Measurement of voltages and currentsTypical Measuring Points and Instruments 5VDC Measuring Points and InstrumentsMeasuring Point 10VDCSpecifications Standard Specifications Model specificationsVoltage, frequency Permissible AC 36.0Common specifications Setting To +10V, 11 bits/-5 to +5VCollector output Alarm Outline drawings Unit mm inches# FR-F520-5.5K, 7.5K, 11K # FR-F540-5.5K, 7.5K, 11K Unit mm inchesFR-F520-55K 480 410 460 700 675 250 154 Inverter Type FR-F520-37K 340 270 320 550 530 195 71.5FR-F520-45K 450 380 430 550 525 250 154 W1 W2 H H1 FR-F540-30K,37K 340 270 320 550 195 71.5Outline drawing Panel cutting dimension drawing # Operation panel FR-DU04Chapter Options Option List Stand-alone options193 Inboard dedicated options Name Type FunctionAppendices Data Codes Appendix Data Code ListMulti-speed setting speed Read118 Communication speed PIDRead Write Func Name ReadAuxiliary motor start delay frequency Motor switch-over selectionOutput stop cancel process value level Auxiliary motor stop delay frequencyManual number is given on the bottom left of the back cover Print Data Manual Number Revision