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Mitsumi electronic FR-F520-0.75K, 55K Terminal block layout, FR-F520-1.5K, 2.2K, 3.7K FR-F520-45K

Models: FR-F520-0.75K 55K

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INSTALLATION AND WIRING

(2) Terminal block layout

In the main circuit of the inverter, the terminals are arranged as shown below: 1) 200V class

FR-F520-0.75K

FR-F520-15K, 18.5K, 22K, 30K, 37K

R

S

T

U

V

W

PR

Screw size (M4)

R1

S1

Screw size (M4)

R1

S1

N

P1

P

PX

Charge lamp

R

S

Charge lamp

Screw size

Jumper

Screw size (M4)

R

S

T

U

V

W

N

P1

P

15K,18.5K (M6)

22K,30K (M8)

37K (M10)

Jumper

Screw size (M6)

FR-F520-1.5K, 2.2K, 3.7K

FR-F520-45K

R

S

T

U

V

W

N

P1

P

PR

Charge lamp

R1

S1

Screw size (M4)

R1

S1

PX

R

S

Screw size (M4)

Charge lamp

Jumper

R

S

T

U

V

W

N

P1

P

Screw size (M10)

Screw size (M4)

2

Screw size (M8)

Jumper

FR-F520-5.5K, 7.5K

FR-F520-55K

R1

S1

Screw size (M4)

Charge lamp

R1

S1

Screw size (M4)

R

S

R

S

Charge lamp

R

S

T

U

V

W

R

S

T

U

V

W

N

P1

P

Screw size (M12)

N

P1

P

PR

PX

Screw size (M5)

Screw size (M8)

Jumper

Screw size (M5) Jumper

FR-F520-11K

R1

S1

Screw size (M4)

Charge lamp

R

S

R

S

T

U

V

W

Screw size (M5)

N

P1

P

Jumper

Screw size (M5)

14

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Mitsumi electronic FR-F520-0.75K, 55K Terminal block layout, FR-F520-1.5K, 2.2K, 3.7K FR-F520-45K, FR-F520-11K

Contents

FR-F500 This section is specifically about safety matters Safety Instructions Additional instructions Treat as industrial waste Emergency stopContents 102 100103 104Watt-hour meter clear/actual operation hour meter clear 163192 184195 Chapter Chapter OutlineInstallation Precautions for operationWiring Pre-Operation InformationBasic configuration Basic ConfigurationJapanese Harmonic Suppression Guideline Name DescriptionAppearance and structure StructureFront view Without front coverFR-F520-0.75K to 11K, FR-F540-0.75K to 11K Removal and reinstallation of the front coverFR-F520-30K to 55K, FR-F540-30K to 55K Removal and reinstallation of the operation panel Chapter Instructions for installation InstallationClearances around the inverter 97inches1.97inchesFor installation in an enclosure Wiring cover and handling 22K or lessVertical mounting NFB Type Symbol Terminal Name Description Symbol Terminal Name DescriptionDescription of main circuit terminals Description of control circuit terminalsTerminal Name Description TypeRUN IPFWiring instructions Wiring of the main circuitOverall wiring length 1.5K or more Inverter Capacity 75K 5K or moreMotor Capacity Ground Cable Gauge 200V class 400V class FR-F520-1.5K, 2.2K, 3.7K FR-F520-45K Terminal block layoutFR-F520-5.5K, 7.5K FR-F520-55K FR-F520-11KFR-F540-5.5K, 7.5K, 11K FR-F540-45K, 55K 400V class FR-F540-0.75K, 1.5K, 2.2K, 3.7K FR-F540-30K, 37KFR-F540-15K, 18.5K, 22K Terminal names in parentheses are those of the EC versionCables, crimping terminals, etc Connection of the power supply and motorModel FR-F520-0.75K to 3.7K, FR-F540-0.75K to 3.7K Connection procedureModel FR-F520-5.5K to 55K, FR-F540-5.5K to 55K Terminal screw size M3.5 Tightening torque 1.2 N⋅ m Wiring of the control circuitChanging the control logic Current flow related to RUN signal How to use terminals STOP, CS and PC Recommended cable connector Connection to the PU connectorPU connector pin-outs System configuration exampleWiring of one RS-485 computer and one inverter Wiring methodRS-485 terminal Computer Max mConnection of the FR-BU brake unit option Connection of stand-alone option unitsConnection of the conventional BU brake unit option Connection of the FR-HC high power factor converter optionConnection of the power factor improving DC reactor option Connection of the FR-RC power regeneration converter optionDesign information Interlock Power Supply MC2 Leakage currentMC1 Power harmonics Other wiringHarmonics RF Noise Japanese harmonic suppression guidelines Received Power 5th 7th 11th 13th 17th 19th 23rd Over 23rdConversion Factors for FR-F500 Series Class Circuit TypeEquivalent Capacity Limits Harmonic Content Values at the fundamental current of 100%ACL, DCL Harmonic suppression techniquesFR-HC Inverter-generated noises and reduction techniques Noise Path Measures Data line filterFollowing measures must be taken Bundle themData examples Noise Induced to Signal Cables by Inverter OutputNoise Terminal Voltage of Inverter and Example Its Reduction by Noise FiltersTo-ground leakage currents Leakage currents and countermeasures# Example of counter measures against noise # CountermeasuresLine-to-line leakage currents Inverter-driven 400V class motorRectifying the motor insulation Suppressing the surge voltage on the inverter sideSelection of peripheral devices Peripheral devices400V class Example Wiring of the power supply and motor Standard to comply UL 508C 1 InstallationBranch circuit protection Short circuit ratingsMotor overload protection Instructions for compliance with the European standardsEMC Directive Our view of transistorized inverters for the EMC DirectiveDuring operation Storage During transportation Low Voltage Directive90% RH or less Maximum Altitude 000 m 10,000 mEarthing and Earth Leakage Current Earthing EC versionEarthing methods Unit mm2OPERATION/CONTROL PU operation mode External operation mode factory settingExternal/PU combined operation mode Devices and parts to be prepared for operationCommunication operation mode Before switching power on, check the following Power onNames and functions of the operation panel FR-DU04 Operation PanelKey indications Unit indications, operating status indicationsUsed to set the running frequency in the PU operation mode Frequency settingMonitoring Parameter setting method Help mode Operation modeAlarm history Parameter clear Alarm history clearAll clear User clear#Parameter setting mode Copy modeSimple mode parameter list Parameter Checking and SettingParameter checking Pr user group read selectionName Application Setting of maximum frequency Pr maximum frequency Main parameter settingsSetting of minimum frequency Pr minimum frequency Parameter Factory SettingSelection of load pattern Pr load pattern selection Application SettingGain 0Hz at 4mADC, 60Hz atPre-operation checks OperationExternal jog operation Operation at 60HzDescription Image Start Press PU jog operationStop Press Motor is decelerated to a stopStep Description Decelerates when Pr = 9999 to a stopStart Hold down the key to change the frequencyParameters Parameter list Parameter ListSetting Tion F4 fourth frequency voltage Minimum Factory Refer Cust Func Parameter Setting PID Can be accessed when Pr =Function rewrite prevention List of Parameters Classified by Purposes of UseParameter Factory Setting Range Remarks SettingParameter Function Details Torque boost Pr , PrUse Pr to set the lower limit of the output frequency Pr maximum frequency Pr minimum frequency120Hz To 120Hz 8888 Base frequency, base frequency voltage Pr , Pr , Pr9999 To 120Hz Function invalid Multi-speed operation Pr to Pr , Pr to Pr.27 Parameter Factory Setting Setting Range Remarks60Hz To 120Hz 30Hz 10Hz 24 to 9999 To 360 s minimum setting increments 0.01 s To 3600 s minimum setting increments 0.1 sFactory Setting Range Remarks Acceleration/deceleration time Pr , Pr , Pr , Pr , Pr , PrPr electronic thermal O/L relay Electronic overcurrent protection PrAcceleration Decelerationtime sOperated at DC injection brake Pr to PrValue Operated To 10 sPr starting frequency Starting frequency Pr5Hz To 60Hz Output Characteristics Parameter Factory Setting RangeLoad pattern selection Pr Pr load pattern selectionJog operation Pr , Pr Pr jog acceleration/deceleration timereference frequencyPr jog frequency Related parametersPr Setting Specifications of MRS Signal Wiring exampleMRS input selection Pr Pr MRS input selectionStall prevention Pr , Pr , Pr , Pr , Pr , Pr Parameter Number Factory Setting Setting Range RemarksTo 120Hz 148 149Pr multi-speed input compensation Multi-speed input compensation PrNot compensated CompensatedFunction Description Acceleration/deceleration pattern Pr , Pr.140 to Pr.143When using the high power factor converter FR-HC Setting When using the brake unit, power return converterRegenerative brake duty Pr.30 Pr regenerative function selectionPr.3335Hz Pr.3430Hz Frequency jump Pr to PrRunning Speed Parameter Setting Unit Pr Setting Pr speed display Pr speed setting switch-overSpeed display Pr , Pr 144 4, 6, 8, 10 104, 106, 108Automatic torque boost Pr , Pr Factory Setting Setting Range Setting CapacityUp-to-frequency sensitivity Pr Pr up-to-frequency sensitivity6Hz To 120Hz 9999 Same as Pr Setting Output SignalOutput Signal Output frequency detection Pr , Pr , PrSecond stall prevention Pr , Pr Pr Setting Operation120% Second stall prevention function is not activatedSet Pr to Pr and Pr in accordance with the following table Parameter Number Factory Setting Setting RangeOutput current monitor Output frequency monitorSet value 17, 24 monitor 100Monitoring reference Pr , Pr Setting ParameterMaximum output voltage of terminal AM is 10VDC To 120Hz Rated output9999 1 to No restart Parameter Factory Setting RemarksFrequency 162 Search No frequency 163 164To the load inertia moment, torque 165 Parameter Setting DescriptionPr remote setting function selection Remote setting function selection PrFrequencyOutput Pr intelligent mode selection Intelligent mode selection PrOperation Mode Description Automatically Set Ordinary operationPr Ref. I for intelligent mode accel Setting Pr Reference I for intelligent modePr Ref. I for intelligent mode decel % Setting Reference CurrentErrors Reset for Retry Setting Use Pr to select alarms to be reset for retryRetry function Pr , Pr to Pr P24Retry is not made Use Pr to set the number of retries at alarm occurrenceTo 10 times Not output 101 to Output Pr applied motor Applied motor PrMotor Parameter Factory Setting Description Pr PWM frequency selection Pr Soft-PWM settingPWM carrier frequency Pr , Pr Refer to the following list and set the parametersPr 0-5V/0-10V selection Voltage input PrRelated parameters To 5, 10 toInput filter time constant Pr Reset Selection PU Disconnection DetectionPr filter time constant Key from the PU during Pr alarm code output selection Alarm code output selection PrAlarm code output Pr Setting Output TerminalsParameter write inhibit selection Pr Pr parameter write disable selectionParameter Name Pr reverse rotation prevention selection Reverse rotation prevention selection PrPr operation mode selection Operation mode selection PrExternal signal input terminal STF, STR To 4, 6 toPU operation interlock Switch-over modeX12 MRS Function/Operation X16 Signal Operation Mode Operation mode external signal switching functionOperating Condition X12 MRS38 V/F control frequency voltage Pr to Pr Confirm the settings of Pr , Pr and PrParameter Number Computer link operation Pr to Pr Parameter Description Setting Parameter Factory Setting Range Number117 118 192 119 Data length 120 121 To 10 122 9999 123 9999 To 150ms 124Computer programming Communication protocol Required after no data error ACK. Refer toData format Reply data from inverter to computer during data read Data definitionsSend data from computer to inverter during data read Control codes= Data sending time s Response timeNumber of Bits Stop bit length Bit Bits Data length Parity checkH7F Instruction DataHFF Return Instructions for the programInstruction Setting items and set dataH7A HFAH6E H6DError Definition Inverter Operation Error Code ListH6C HECOperation at alarm occurrence Communication specifications for RS-485 communicationCommunication error Operation Mode Operation LocationPID control Pr to Pr Setting Basic PID control configurationPr = 10 Pr = 20PID action overview Pr = Sink logicDeviation Reverse action Forward actionSignal O signalsFunction Description Remarks Entry DescriptionAdjustment procedure Parameter settingGain K = 1/proportional band 9999 132Start Calibration exampleDetector output calibration Set point input calibration137 135 136138 139 9999 To 60.0Hz No automatic NFB MC1 Sink logic, Pr = 7, Pr = 6, Pr = 17, Pr = 18, Pr =Magnetic Place of Installation Role SignalsSignal Terminal Used Description Roles of the magnetic contactors MC1, MC2, MC3Commercial power To 60.0Hz 139 Parameter Name Setting DescriptionOperation sequence Sets the MC2 and MC3 operation interlock timeOperation procedure for running Operation pattern Operation procedureSignal on-off after parameter setting OFF OFF →Pr to Pr % Refer to Pr Pr , Pr % Refer to Pr Zero current detection level Zero current detection Pr , PrZero current detection period Related parameters Pr to PrPr RT signal activated condition RT signal activated condition selection PrStall prevention function and current limit function Pr Pr stall prevention operation selectionDeceleration #...Operation not #...Not activated Acceleration100 Driving 101 DrivingPr OL signal waiting time OL signal output timer Pr157 To 25 s No signal output Related parameters Pr RUN terminal function selectionExamples of use User group selection Pr , Pr to Pr160 9999 10, 11 173 174 Batch deletion184 Current input selection AU For the NA and EC 185 Input terminal function selection Pr to PrJog operation selection JOG Setting Signal Functions Relevant Parameters Refer to the following table and set the parameters Output terminal function selection Pr to PrCommercial power supply Inverter switch-over MC3 125 Commercial power supply Inverter switch-over MC1FAN SleepPr users initial value setting User initial value setting PrSetting example 199Pr output phase failure protection selection Output phase failure protection selection PrCooling fan operation selection Pr Pr cooling fan operation selectionPr override bias Pr override gain Override bias/gain Pr , Pr50% 150%Advanced PID control Pr to Pr NA, EC versions only Pr motor switch-over selection = 1 Alternative Method Pr motor switch-over selection = 0 Basic MethodPr =0 Pr =1System configuration Pr motor switch-over selection = 2 Direct MethodPr motor switch-over selection = 0 Basic Method Example DC24V Signal name Function Parameter Number Name Additional Setting DescriptionParameter Number Name Start Stop Motor switch-over timingStart Name Setting Range Stopstart Output stop detectionM1 operation Status transition chartSleep EC version 50Hz Commercial powerSupply operation Pr FM terminal calibration Pr AM terminal calibration Meter frequency meter calibration Pr , PrCalibration of terminal FM Calibration of terminal AMWhen operation panel FR-DU04 is used Operation procedure902 0Hz To 60Hz 903 Frequency setting voltage current bias and gain Pr to Pr904 4mA 0Hz To 20mA To 60Hz 905 To 20mA To 120HzMode Power-on monitoring modeMode #Setting change #Parameter setting modeLeast significant Press to change the set frequency Press for 1.5 s To 90 to Current setting of gain frequency# Analog voltage A/D value % Across terminals ⋅ 9 timesAnalog voltage calibration value 5V 10V, 20mA Once to display the current For 0V 0mA, 100% for#Press Pr buzzer control Buzzer control Pr990 Without beep, 1 With beep Protective Functions Error alarm definitions Errors AlarmsMajor faults OV During Acc OC During DecCheck for too slow acceleration Decrease the acceleration timeFind the cause of instantaneous power failure occurrence Instantaneous power failure is within 15msRemedy the instantaneous power failure Ground Fault Set the ambient temperature to within the specificationsOutput side ground fault overcurrent protection Check for a ground fault in the motor and connection cableCheck for a wrong option function setting and operation Option slot alarm 1 toCheck the communication cable for wire breakage Parameter storage device alarmCPU Fault Find the cause of alarm occurrenceFault CPU errorOutput phase failure protection Check for a short circuit in the PU connector cableP24 Check for a short circuit in the PC terminal outputMinor fault PU stop Stop made by pressing Reduce the load volume or the frequency of operationKey of the PU has been set in Pr PU Stop selectionCorrespondences between digital and actual characters To know the operating status at the occurrence of an alarmActual Digital Resetting the inverter Alarm code outputKey to reset the inverter Speed greatly differs from the setting TroubleshootingMotor remains stopped Motor rotates in opposite directionPower lamp is not lit Operation mode is not changed properlyMotor current is large Speed does not increasePrecautions for maintenance and inspection Precautions for Maintenance and InspectionCheck items Periodic inspectionPressure test Insulation resistance test using meggerDaily and Periodic Inspection Disconnect cables Inspection Description Periodic Method Crlterlon InstrumentAnalog meter Converter Across terminals Module device numbers and terminals to be checked Checking methodAssumes the use of an analog meter Tester Polarity Measured ValuePart Name Standard Replacement Interval Description Replacement of partsCooling fan Smoothing capacitor in main circuitSmoothing capacitors Inverter replacementRelays Measurement of voltages and currents Measurement of main circuit voltages, currents and powerTypical Measuring Points and Instruments Measuring Point Measuring Points and Instruments5VDC 10VDCSpecifications Model specifications Standard Specifications36.0 Voltage, frequency Permissible ACSetting To +10V, 11 bits/-5 to +5V Common specificationsCollector output Alarm Unit mm inches Outline drawingsUnit mm inches # FR-F520-5.5K, 7.5K, 11K # FR-F540-5.5K, 7.5K, 11KFR-F520-45K 450 380 430 550 525 250 154 Inverter Type FR-F520-37K 340 270 320 550 530 195 71.5FR-F520-55K 480 410 460 700 675 250 154 W1 W2 H H1 FR-F540-30K,37K 340 270 320 550 195 71.5# Operation panel FR-DU04 Outline drawing Panel cutting dimension drawingChapter Options Stand-alone options Option List193 Name Type Function Inboard dedicated optionsAppendices Multi-speed setting speed Appendix Data Code ListData Codes ReadPID 118 Communication speedRead Write Name Read FuncOutput stop cancel process value level Motor switch-over selectionAuxiliary motor start delay frequency Auxiliary motor stop delay frequencyPrint Data Manual Number Revision Manual number is given on the bottom left of the back cover