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Mitsumi electronic 55K, FR-F520-0.75K instruction manual Chapter Outline

Models: FR-F520-0.75K 55K

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CHAPTER 1 OUTLINE

This chapter gives information on the basic "outline" of this product.

Always read the instructions in this chapter before using the equipment.

1.1	Pre-Operation Information	1
1.2	Basic Configuration	2
1.3	Structure	3

<Abbreviations>

!DU

Operation panel (FR-DU04)

!PU

Operation panel (FR-DU04) and parameter unit (FR-PU04)

!Inverter

Mitsubishi transistorized inverter FR-F500 series

!Pr.

Parameter number

!PU operation

Operation using the PU (FR-DU04/FR-PU04)

!External operation

Operation using the control circuit signals

!Combined operation

Operation using both the PU (FR-DU04/FR-PU04) and external operation

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Chapter 5

Chapter 6

Chapter 7

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Mitsumi electronic 55K, FR-F520-0.75K instruction manual Chapter Outline

Contents

FR-F500 This section is specifically about safety matters Safety Instructions Additional instructions Emergency stop Treat as industrial waste Contents 103 100102 104 163 Watt-hour meter clear/actual operation hour meter clear 192 184195 Chapter Outline Chapter Wiring Precautions for operationInstallation Pre-Operation Information Japanese Harmonic Suppression Guideline Basic ConfigurationBasic configuration Name Description Front view StructureAppearance and structure Without front cover Removal and reinstallation of the front cover FR-F520-0.75K to 11K, FR-F540-0.75K to 11K FR-F520-30K to 55K, FR-F540-30K to 55K Removal and reinstallation of the operation panel Chapter Clearances around the inverter InstallationInstructions for installation 97inches1.97inches For installation in an enclosure Wiring cover and handling 22K or lessVertical mounting NFB Description of main circuit terminals Symbol Terminal Name DescriptionType Symbol Terminal Name Description Description of control circuit terminals RUN TypeTerminal Name Description IPF Overall wiring length 1.5K or more Wiring of the main circuitWiring instructions Inverter Capacity 75K 5K or more Motor Capacity Ground Cable Gauge 200V class 400V class FR-F520-5.5K, 7.5K FR-F520-55K Terminal block layoutFR-F520-1.5K, 2.2K, 3.7K FR-F520-45K FR-F520-11K FR-F540-15K, 18.5K, 22K 400V class FR-F540-0.75K, 1.5K, 2.2K, 3.7K FR-F540-30K, 37KFR-F540-5.5K, 7.5K, 11K FR-F540-45K, 55K Terminal names in parentheses are those of the EC version Connection of the power supply and motor Cables, crimping terminals, etc Model FR-F520-0.75K to 3.7K, FR-F540-0.75K to 3.7K Connection procedureModel FR-F520-5.5K to 55K, FR-F540-5.5K to 55K Wiring of the control circuit Terminal screw size M3.5 Tightening torque 1.2 N⋅ m Changing the control logic Current flow related to RUN signal How to use terminals STOP, CS and PC PU connector pin-outs Connection to the PU connectorRecommended cable connector System configuration example RS-485 terminal Computer Wiring methodWiring of one RS-485 computer and one inverter Max m Connection of stand-alone option units Connection of the FR-BU brake unit option Connection of the FR-HC high power factor converter option Connection of the conventional BU brake unit option Connection of the FR-RC power regeneration converter option Connection of the power factor improving DC reactor option Design information Interlock Power Supply MC2 Leakage currentMC1 Power harmonics Other wiringHarmonics RF Noise Conversion Factors for FR-F500 Series Received Power 5th 7th 11th 13th 17th 19th 23rd Over 23rdJapanese harmonic suppression guidelines Class Circuit Type Harmonic Content Values at the fundamental current of 100% Equivalent Capacity Limits ACL, DCL Harmonic suppression techniquesFR-HC Inverter-generated noises and reduction techniques Following measures must be taken Data line filterNoise Path Measures Bundle them Noise Terminal Voltage of Inverter and Example Noise Induced to Signal Cables by Inverter OutputData examples Its Reduction by Noise Filters # Example of counter measures against noise Leakage currents and countermeasuresTo-ground leakage currents # Countermeasures Rectifying the motor insulation Inverter-driven 400V class motorLine-to-line leakage currents Suppressing the surge voltage on the inverter side Selection of peripheral devices Peripheral devices400V class Example Branch circuit protection Standard to comply UL 508C 1 InstallationWiring of the power supply and motor Short circuit ratings EMC Directive Instructions for compliance with the European standardsMotor overload protection Our view of transistorized inverters for the EMC Directive 90% RH or less Low Voltage DirectiveDuring operation Storage During transportation Maximum Altitude 000 m 10,000 m Earthing methods Earthing EC versionEarthing and Earth Leakage Current Unit mm2 OPERATION/CONTROL External/PU combined operation mode External operation mode factory settingPU operation mode Devices and parts to be prepared for operation Communication operation mode Power on Before switching power on, check the following Key indications Operation PanelNames and functions of the operation panel FR-DU04 Unit indications, operating status indications Used to set the running frequency in the PU operation mode Frequency settingMonitoring Parameter setting method Help mode Operation modeAlarm history All clear Alarm history clearParameter clear User clear Copy mode #Parameter setting mode Parameter checking Parameter Checking and SettingSimple mode parameter list Pr user group read selection Name Application Setting of minimum frequency Pr minimum frequency Main parameter settingsSetting of maximum frequency Pr maximum frequency Parameter Factory Setting Gain Application SettingSelection of load pattern Pr load pattern selection 0Hz at 4mADC, 60Hz at Operation Pre-operation checks External jog operation Operation at 60HzDescription Image Stop Press PU jog operationStart Press Motor is decelerated to a stop Start Decelerates when Pr = 9999 to a stopStep Description Hold down the key to change the frequency Parameters Parameter List Parameter list Setting Tion F4 fourth frequency voltage Minimum Factory Refer Cust Func Parameter Setting Can be accessed when Pr = PID List of Parameters Classified by Purposes of Use Function rewrite prevention Parameter Function Details SettingParameter Factory Setting Range Remarks Torque boost Pr , Pr Use Pr to set the lower limit of the output frequency Pr maximum frequency Pr minimum frequency120Hz To 120Hz 8888 Base frequency, base frequency voltage Pr , Pr , Pr9999 To 120Hz Function invalid Multi-speed operation Pr to Pr , Pr to Pr.27 Parameter Factory Setting Setting Range Remarks60Hz To 120Hz 30Hz 10Hz 24 to 9999 Factory Setting Range Remarks To 3600 s minimum setting increments 0.1 sTo 360 s minimum setting increments 0.01 s Acceleration/deceleration time Pr , Pr , Pr , Pr , Pr , Pr Acceleration Electronic overcurrent protection PrPr electronic thermal O/L relay Decelerationtime s Value Operated DC injection brake Pr to PrOperated at To 10 s Pr starting frequency Starting frequency Pr5Hz To 60Hz Load pattern selection Pr Parameter Factory Setting RangeOutput Characteristics Pr load pattern selection Pr jog frequency Pr jog acceleration/deceleration timereference frequencyJog operation Pr , Pr Related parameters MRS input selection Pr Wiring examplePr Setting Specifications of MRS Signal Pr MRS input selection To 120Hz 148 Parameter Number Factory Setting Setting Range RemarksStall prevention Pr , Pr , Pr , Pr , Pr , Pr 149 Not compensated Multi-speed input compensation PrPr multi-speed input compensation Compensated Acceleration/deceleration pattern Pr , Pr.140 to Pr.143 Function Description Regenerative brake duty Pr.30 Setting When using the brake unit, power return converterWhen using the high power factor converter FR-HC Pr regenerative function selection Frequency jump Pr to Pr Pr.3335Hz Pr.3430Hz Speed display Pr , Pr Pr speed display Pr speed setting switch-overRunning Speed Parameter Setting Unit Pr Setting 144 4, 6, 8, 10 104, 106, 108 Up-to-frequency sensitivity Pr Factory Setting Setting Range Setting CapacityAutomatic torque boost Pr , Pr Pr up-to-frequency sensitivity Output Signal Output Signal6Hz To 120Hz 9999 Same as Pr Setting Output frequency detection Pr , Pr , Pr 120% Pr Setting OperationSecond stall prevention Pr , Pr Second stall prevention function is not activated Parameter Number Factory Setting Setting Range Set Pr to Pr and Pr in accordance with the following table Set value 17, 24 monitor Output frequency monitorOutput current monitor 100 Maximum output voltage of terminal AM is 10VDC Setting ParameterMonitoring reference Pr , Pr To 120Hz Rated output Frequency 162 Search No frequency 163 Parameter Factory Setting Remarks9999 1 to No restart 164 Parameter Setting Description To the load inertia moment, torque 165 Remote setting function selection Pr Pr remote setting function selection FrequencyOutput Operation Mode Description Automatically Set Intelligent mode selection PrPr intelligent mode selection Ordinary operation Pr Ref. I for intelligent mode decel % Setting Pr Reference I for intelligent modePr Ref. I for intelligent mode accel Setting Reference Current Retry function Pr , Pr to Pr Use Pr to select alarms to be reset for retryErrors Reset for Retry Setting P24 Retry is not made Use Pr to set the number of retries at alarm occurrenceTo 10 times Not output 101 to Output Pr applied motor Applied motor PrMotor PWM carrier frequency Pr , Pr Pr PWM frequency selection Pr Soft-PWM settingParameter Factory Setting Description Refer to the following list and set the parameters Related parameters Voltage input PrPr 0-5V/0-10V selection To 5, 10 to Input filter time constant Pr Reset Selection PU Disconnection DetectionPr filter time constant Key from the PU during Alarm code output Alarm code output selection PrPr alarm code output selection Pr Setting Output Terminals Parameter write inhibit selection Pr Pr parameter write disable selectionParameter Name Reverse rotation prevention selection Pr Pr reverse rotation prevention selection External signal input terminal STF, STR Operation mode selection PrPr operation mode selection To 4, 6 to PU operation interlock Switch-over modeX12 MRS Function/Operation Operating Condition Operation mode external signal switching functionX16 Signal Operation Mode X12 MRS 38 V/F control frequency voltage Pr to Pr Confirm the settings of Pr , Pr and PrParameter Number Computer link operation Pr to Pr 117 118 192 119 Data length 120 121 To 10 122 9999 Parameter Factory Setting Range NumberParameter Description Setting 123 9999 To 150ms 124 Computer programming Communication protocol Required after no data error ACK. Refer toData format Send data from computer to inverter during data read Data definitionsReply data from inverter to computer during data read Control codes Number of Bits Response time= Data sending time s Stop bit length Bit Bits Data length Parity check H7F Instruction DataHFF Instructions for the program Return Setting items and set data Instruction H6E HFAH7A H6D H6C Error Code ListError Definition Inverter Operation HEC Communication error Communication specifications for RS-485 communicationOperation at alarm occurrence Operation Mode Operation Location Pr = 10 Setting Basic PID control configurationPID control Pr to Pr Pr = 20 PID action overview Deviation Sink logicPr = Reverse action Forward action Function Description Remarks O signalsSignal Entry Description Gain K = 1/proportional band 9999 Parameter settingAdjustment procedure 132 Calibration example Start Set point input calibration Detector output calibration 137 135 136138 139 9999 To 60.0Hz No automatic Sink logic, Pr = 7, Pr = 6, Pr = 17, Pr = 18, Pr = NFB MC1 Signal Terminal Used Description SignalsMagnetic Place of Installation Role Roles of the magnetic contactors MC1, MC2, MC3 Operation sequence Parameter Name Setting DescriptionCommercial power To 60.0Hz 139 Sets the MC2 and MC3 operation interlock time Signal on-off after parameter setting Operation procedureOperation procedure for running Operation pattern OFF OFF → Pr to Pr % Refer to Pr Pr , Pr % Refer to Pr Zero current detection period Zero current detection Pr , PrZero current detection level Related parameters Pr to Pr Stall prevention function and current limit function Pr RT signal activated condition selection PrPr RT signal activated condition Pr stall prevention operation selection 100 Driving #...Operation not #...Not activated AccelerationDeceleration 101 Driving 157 To 25 s No signal output OL signal output timer PrPr OL signal waiting time Related parameters Pr RUN terminal function selection 160 9999 10, 11 173 174 User group selection Pr , Pr to PrExamples of use Batch deletion 184 Current input selection AU For the NA and EC 185 Input terminal function selection Pr to PrJog operation selection JOG Setting Signal Functions Relevant Parameters Output terminal function selection Pr to Pr Refer to the following table and set the parameters FAN Commercial power supply Inverter switch-over MC1Commercial power supply Inverter switch-over MC3 125 Sleep Setting example User initial value setting PrPr users initial value setting 199 Cooling fan operation selection Pr Output phase failure protection selection PrPr output phase failure protection selection Pr cooling fan operation selection 50% Override bias/gain Pr , PrPr override bias Pr override gain 150% Advanced PID control Pr to Pr NA, EC versions only Pr =0 Pr motor switch-over selection = 0 Basic MethodPr motor switch-over selection = 1 Alternative Method Pr =1 System configuration Pr motor switch-over selection = 2 Direct MethodPr motor switch-over selection = 0 Basic Method Example DC24V Signal name Function Parameter Number Name Additional Setting DescriptionParameter Number Name Start Stop Motor switch-over timingStart Name Setting Range Output stop detection Stopstart M1 operation Status transition chartSleep EC version 50Hz Commercial powerSupply operation Calibration of terminal FM Meter frequency meter calibration Pr , PrPr FM terminal calibration Pr AM terminal calibration Calibration of terminal AM Operation procedure When operation panel FR-DU04 is used 904 4mA 0Hz To 20mA To 60Hz 905 Frequency setting voltage current bias and gain Pr to Pr902 0Hz To 60Hz 903 To 20mA To 120Hz Mode Power-on monitoring modeMode #Setting change #Parameter setting modeLeast significant # Analog voltage A/D value % Across terminals To 90 to Current setting of gain frequencyPress to change the set frequency Press for 1.5 s ⋅ 9 times Analog voltage calibration value 5V 10V, 20mA Once to display the current For 0V 0mA, 100% for#Press Pr buzzer control Buzzer control Pr990 Without beep, 1 With beep Protective Functions Error alarm definitions Errors AlarmsMajor faults Check for too slow acceleration OC During DecOV During Acc Decrease the acceleration time Find the cause of instantaneous power failure occurrence Instantaneous power failure is within 15msRemedy the instantaneous power failure Output side ground fault overcurrent protection Set the ambient temperature to within the specificationsGround Fault Check for a ground fault in the motor and connection cable Check the communication cable for wire breakage Option slot alarm 1 toCheck for a wrong option function setting and operation Parameter storage device alarm Fault Find the cause of alarm occurrenceCPU Fault CPU error P24 Check for a short circuit in the PU connector cableOutput phase failure protection Check for a short circuit in the PC terminal output Minor fault Key of the PU has been set in Pr PU Reduce the load volume or the frequency of operationPU stop Stop made by pressing Stop selection Correspondences between digital and actual characters To know the operating status at the occurrence of an alarmActual Digital Resetting the inverter Alarm code outputKey to reset the inverter Motor remains stopped TroubleshootingSpeed greatly differs from the setting Motor rotates in opposite direction Motor current is large Operation mode is not changed properlyPower lamp is not lit Speed does not increase Check items Precautions for Maintenance and InspectionPrecautions for maintenance and inspection Periodic inspection Pressure test Insulation resistance test using meggerDaily and Periodic Inspection Disconnect cables Inspection Description Periodic Method Crlterlon InstrumentAnalog meter Converter Across terminals Assumes the use of an analog meter Checking methodModule device numbers and terminals to be checked Tester Polarity Measured Value Cooling fan Replacement of partsPart Name Standard Replacement Interval Description Smoothing capacitor in main circuit Smoothing capacitors Inverter replacementRelays Measurement of voltages and currents Measurement of main circuit voltages, currents and powerTypical Measuring Points and Instruments 5VDC Measuring Points and InstrumentsMeasuring Point 10VDC Specifications Standard Specifications Model specifications Voltage, frequency Permissible AC 36.0 Setting To +10V, 11 bits/-5 to +5V Common specificationsCollector output Alarm Outline drawings Unit mm inches # FR-F520-5.5K, 7.5K, 11K # FR-F540-5.5K, 7.5K, 11K Unit mm inches FR-F520-55K 480 410 460 700 675 250 154 Inverter Type FR-F520-37K 340 270 320 550 530 195 71.5FR-F520-45K 450 380 430 550 525 250 154 W1 W2 H H1 FR-F540-30K,37K 340 270 320 550 195 71.5 Outline drawing Panel cutting dimension drawing # Operation panel FR-DU04 Chapter Options Option List Stand-alone options 193 Inboard dedicated options Name Type Function Appendices Data Codes Appendix Data Code ListMulti-speed setting speed Read 118 Communication speed PID Read Write Func Name Read Auxiliary motor start delay frequency Motor switch-over selectionOutput stop cancel process value level Auxiliary motor stop delay frequency Manual number is given on the bottom left of the back cover Print Data Manual Number Revision