Troubleshooting MN1942 | Baldor E100 manual

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7-8 Troubleshooting

MN1942

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Baldor E100 manual Troubleshooting MN1942

Contents

Page Page Contents Feedback Troubleshooting Appendices General Information Precautions Safety NoticeProduct notice 000 General Information MN1942 MicroFlex e100 features Installed at Receiving and inspectionIdentifying the catalog number Catalog number MFE Phase Units and abbreviations Introduction MN1942 Power sources IntroductionHardware requirements These stages should be read and followed in sequence Other information needed for installation Tools and miscellaneous hardware Mechanical installation and cooling requirements Dimensions Mounting and overall dimensions Mounting and cooling the MicroFlex e100 Effects of mounting surface and proximity Single-phase AC supply Derating characteristic 3A modelThree-phase AC supply Derating characteristic 6A model Derating characteristic 9A model Overtemperature trips Connector locations Front panel connectors Top panel connectors Ethernet Power connections Earthing / groundingProtection class Earth leakage Location Single-phase or three-phase power connectionsNominal input voltage Input power conditioning Power disconnect and protection devices Supplying input power from a variac variable transformer Recommended fuses, circuit breakers and wire sizes Protection device and wire ratingsDrive overload protection Catalog Cont Input Fuse Circuit Minimum Number Power supply filters Baldor filter part numbersHarmonic suppression Reversing the filter 8 24V control circuit supply Nominal inputVoltage Range Input current AC supply voltage Motor connectionsOutput voltage range Motor circuit contactors Motor cable pin configuration Baldor linear motors Thermal switch BlueSinusoidal filter Hall +5VDC Thermal switch connection Motor thermal switch circuit Motor brake connection Motor brake control circuit Regeneration resistor Dynamic Brake resistor Regeneration resistor connections Basic Installation MN1942 Feedback Incremental encoder feedback Pin Incremental encoder function Encoder cable connections rotary motors Encoders without Halls Halls-only feedback cable connections rotary motors Hall U+ White Hall V+ Red Hall W+ Black +5V out Encoder cable pin configuration Baldor linear motorsHall GND SSI feedback Pin SSI function SSI cable pin configuration MicroFlex e100 Motor / cable Baldor SSI cable+5V out Red Sense Clock+ SinCos feedback Pin SinCos function SinCos cable pin configuration MicroFlex e100 Motor / cable Baldor EnDat / SinCosSin+ Cos+ EnDat absolute encoder feedback Pin Absolute encoder function Data Absolute encoder cable pin configurationData + Feedback MN1942 Input / Output Digital I/O Name Drive enable inputDescription USR V+ General purpose digital input DIN0 General purpose digital input circuit Digital input typical connection from a Baldor NextMove e100 General purpose digital inputs DIN1 & DIN2 General purpose fast digital input circuit Special functions on inputs DIN1 and DIN2 Fast position capture General purpose / status output DOUT0 DOUT0 output circuit DOUT0 typical connections to a Baldor NextMove e100 General purpose output DOUT1 DOUT1 output circuit DOUT1 typical connections to a Baldor NextMove e100 USB port USB communicationPin Name Description Ethernet interface 1 TCP/IP Ethernet Powerlink Simple daisy-chained EPL network Ethernet connectors RX+ Can wiring Can connectorCan interface CANopen MaximumBaud Rate Bus Length Opto-isolation Typical CANopen network connections Node ID selector switches Other I/O MN1942 Input / Output Input / Output MN1942 Connection summary recommended system wiring Recommended system wiring Input / Output MN1942 Installing Mint Machine Center and Mint WorkBench Connecting the MicroFlex e100 to the PC\start Power on checks Installing the USB driverStarting the MicroFlex e100 Preliminary checks Configuring the TCP/IP connection optional Configuration MN1942 Mint Machine Center Mint Machine Center software Typical network visibility provided by Mint Machine Center Starting MMC Scan Mint WorkBench Mint WorkBench software Help file Mint WorkBench help file Starting Mint WorkBench Commissioning Wizard Using the Commissioning Wizard Performing a test move JOG.0 = Further configuration Fine-tuning toolFine-tuning Position tab Fine-tuning Velocity tab Fine-tuning Current tab Fine-tuning Filter tab Parameters tool Other tools and windows Configuration MN1942 SupportMe feature Problem diagnosisPower-cycling the MicroFlex e100 MicroFlex e100 indicators Status LED Can LEDs Red errorGreen run Ethernet LEDs Green status Communication Power onMint WorkBench Tuning Ethernet CANopen bus is ‘off’ Troubleshooting MN1942 AC input power and DC bus voltage Effect of AC power supply voltage on DC-bus voltage Effect of AC power supply voltage on DC-bus ripple Effect of output current on DC-bus ripple voltage 2 24VDC control circuit supply input Motor output powerRegeneration Digital inputs drive enable and DIN0 general purpose Digital inputs DIN1, DIN2 high speed general purposeDigital outputs DOUT0, DOUT1 status and general purpose Unit All models Type Incremental encoder feedback option SSI encoder feedback optionSinCos / EnDat encoder feedback option Ethernet interface Can interface Environmental Weights and dimensions Specifications MN1942 Accessories Fan tray Fan tray FAN001-024 DimensionsAssembled MicroFlex e100 and fan tray Footprint filter single-phase only Footprint filter Dimensions mm inches EMC filtersCatalog numbers Rated amps MN1942 Accessories A-5 Filter dimensions, type FI0029A00 Regeneration resistor dimensions Regeneration resistors Motor power cables Motor power cable part numbersCatalog number 025 SSI feedback cables Cable assembly description Catalog number LengthEncoder / Hall feedback cables Cable assembly description EnDat absolute encoder and SinCos feedback cablesFeedback cable part numbers CBL025SF-E2 Meaning Alternatives Ethernet cables Baldor catalog number Length Accessories MN1942 Control System Servo configuration Control System B-3 Torque servo configuration System B-5 Control System MN1942 EMC Conformity and CE marking OutlineMicroFlex e100 compliance EMC wiring technique Use of CE compliant components EMC installation suggestions Wiring of shielded screened cables Earthing/grounding cable shields Index Index MN1942 Supply filters, 3-16, A-4 using a variac USB Comments Comment Comments MN1942