Baldor E100 instruction

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Baldor E100 manual

Contents

Page Page Contents Feedback Troubleshooting Appendices General Information Precautions Safety NoticeProduct notice 000 General Information MN1942 MicroFlex e100 features Receiving and inspection Installed atIdentifying the catalog number Catalog number MFE Units and abbreviations Phase Introduction MN1942 Introduction Power sourcesHardware requirements These stages should be read and followed in sequence Tools and miscellaneous hardware Other information needed for installation Mechanical installation and cooling requirements Mounting and overall dimensions Dimensions Effects of mounting surface and proximity Mounting and cooling the MicroFlex e100 Single-phase AC supply Derating characteristic 3A modelThree-phase AC supply Derating characteristic 6A model Overtemperature trips Derating characteristic 9A model Front panel connectors Connector locations Ethernet Top panel connectors Earthing / grounding Power connectionsProtection class Earth leakage Location Single-phase or three-phase power connectionsNominal input voltage Input power conditioning Supplying input power from a variac variable transformer Power disconnect and protection devices Protection device and wire ratings Recommended fuses, circuit breakers and wire sizesDrive overload protection Catalog Cont Input Fuse Circuit Minimum Number Baldor filter part numbers Power supply filtersHarmonic suppression Reversing the filter Nominal input 8 24V control circuit supplyVoltage Range Input current AC supply voltage Motor connectionsOutput voltage range Motor circuit contactors Thermal switch Blue Motor cable pin configuration Baldor linear motorsSinusoidal filter Hall +5VDC Motor thermal switch circuit Thermal switch connection Motor brake control circuit Motor brake connection Regeneration resistor connections Regeneration resistor Dynamic Brake resistor Basic Installation MN1942 Feedback Pin Incremental encoder function Incremental encoder feedback Encoder cable connections rotary motors Halls-only feedback cable connections rotary motors Encoders without Halls Hall U+ White Hall V+ Red Hall W+ Black +5V out Encoder cable pin configuration Baldor linear motorsHall GND Pin SSI function SSI feedback MicroFlex e100 Motor / cable Baldor SSI cable SSI cable pin configuration+5V out Red Sense Clock+ Pin SinCos function SinCos feedback MicroFlex e100 Motor / cable Baldor EnDat / SinCos SinCos cable pin configurationSin+ Cos+ Pin Absolute encoder function EnDat absolute encoder feedback Data Absolute encoder cable pin configurationData + Feedback MN1942 Input / Output Digital I/O Name Drive enable inputDescription USR V+ General purpose digital input circuit General purpose digital input DIN0 Digital input typical connection from a Baldor NextMove e100 General purpose fast digital input circuit General purpose digital inputs DIN1 & DIN2 Fast position capture Special functions on inputs DIN1 and DIN2 DOUT0 output circuit General purpose / status output DOUT0 DOUT0 typical connections to a Baldor NextMove e100 DOUT1 output circuit General purpose output DOUT1 DOUT1 typical connections to a Baldor NextMove e100 USB port USB communicationPin Name Description 1 TCP/IP Ethernet interface Simple daisy-chained EPL network Ethernet Powerlink RX+ Ethernet connectors Can wiring Can connectorCan interface Maximum CANopenBaud Rate Bus Length Opto-isolation Typical CANopen network connections Other I/O Node ID selector switches MN1942 Input / Output Input / Output MN1942 Recommended system wiring Connection summary recommended system wiring Input / Output MN1942 Installing Mint Machine Center and Mint WorkBench Connecting the MicroFlex e100 to the PC\start Installing the USB driver Power on checksStarting the MicroFlex e100 Preliminary checks Configuring the TCP/IP connection optional Configuration MN1942 Mint Machine Center software Mint Machine Center Typical network visibility provided by Mint Machine Center Scan Starting MMC Mint WorkBench software Mint WorkBench Mint WorkBench help file Help file Starting Mint WorkBench Commissioning Wizard Using the Commissioning Wizard JOG.0 = Performing a test move Fine-tuning tool Further configurationFine-tuning Position tab Fine-tuning Velocity tab Fine-tuning Filter tab Fine-tuning Current tab Parameters tool Other tools and windows Configuration MN1942 SupportMe feature Problem diagnosisPower-cycling the MicroFlex e100 Status LED MicroFlex e100 indicators Can LEDs Red errorGreen run Green status Ethernet LEDs Communication Power onMint WorkBench Ethernet Tuning CANopen bus is ‘off’ Troubleshooting MN1942 Effect of AC power supply voltage on DC-bus voltage AC input power and DC bus voltage Effect of output current on DC-bus ripple voltage Effect of AC power supply voltage on DC-bus ripple 2 24VDC control circuit supply input Motor output powerRegeneration Digital inputs DIN1, DIN2 high speed general purpose Digital inputs drive enable and DIN0 general purposeDigital outputs DOUT0, DOUT1 status and general purpose Unit All models Type SSI encoder feedback option Incremental encoder feedback optionSinCos / EnDat encoder feedback option Ethernet interface Environmental Can interface Weights and dimensions Specifications MN1942 Accessories Fan tray Fan tray FAN001-024 DimensionsAssembled MicroFlex e100 and fan tray Footprint filter Footprint filter single-phase only EMC filters Dimensions mm inchesCatalog numbers Rated amps MN1942 Accessories A-5 Filter dimensions, type FI0029A00 Regeneration resistors Regeneration resistor dimensions Motor power cable part numbers Motor power cablesCatalog number 025 SSI feedback cables Cable assembly description Catalog number LengthEncoder / Hall feedback cables EnDat absolute encoder and SinCos feedback cables Cable assembly descriptionFeedback cable part numbers CBL025SF-E2 Meaning Alternatives Baldor catalog number Length Ethernet cables Accessories MN1942 Control System Servo configuration Control System B-3 Torque servo configuration System B-5 Control System MN1942 EMC Conformity and CE marking OutlineMicroFlex e100 compliance Use of CE compliant components EMC wiring technique EMC installation suggestions Earthing/grounding cable shields Wiring of shielded screened cables Index Index MN1942 Supply filters, 3-16, A-4 using a variac USB Comment Comments Comments MN1942