Control System MN1942 | Baldor E100 instruction

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B-6 Control System

MN1942

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Baldor E100 manual Control System MN1942

Contents

Page Page Contents Feedback Troubleshooting Appendices General Information Safety Notice PrecautionsProduct notice 000 General Information MN1942 MicroFlex e100 features Identifying the catalog number Installed atReceiving and inspection Catalog number MFE Phase Units and abbreviations Introduction MN1942 Hardware requirements Power sourcesIntroduction These stages should be read and followed in sequence Other information needed for installation Tools and miscellaneous hardware Mechanical installation and cooling requirements Dimensions Mounting and overall dimensions Mounting and cooling the MicroFlex e100 Effects of mounting surface and proximity Derating characteristic 3A model Single-phase AC supplyThree-phase AC supply Derating characteristic 6A model Derating characteristic 9A model Overtemperature trips Connector locations Front panel connectors Top panel connectors Ethernet Protection class Power connectionsEarthing / grounding Earth leakage Single-phase or three-phase power connections LocationNominal input voltage Input power conditioning Power disconnect and protection devices Supplying input power from a variac variable transformer Drive overload protection Recommended fuses, circuit breakers and wire sizesProtection device and wire ratings Catalog Cont Input Fuse Circuit Minimum Number Harmonic suppression Power supply filtersBaldor filter part numbers Reversing the filter Voltage Range 8 24V control circuit supplyNominal input Input current Motor connections AC supply voltageOutput voltage range Motor circuit contactors Sinusoidal filter Motor cable pin configuration Baldor linear motorsThermal switch Blue Hall +5VDC Thermal switch connection Motor thermal switch circuit Motor brake connection Motor brake control circuit Regeneration resistor Dynamic Brake resistor Regeneration resistor connections Basic Installation MN1942 Feedback Incremental encoder feedback Pin Incremental encoder function Encoder cable connections rotary motors Encoders without Halls Halls-only feedback cable connections rotary motors Encoder cable pin configuration Baldor linear motors Hall U+ White Hall V+ Red Hall W+ Black +5V outHall GND SSI feedback Pin SSI function +5V out Red Sense SSI cable pin configurationMicroFlex e100 Motor / cable Baldor SSI cable Clock+ SinCos feedback Pin SinCos function Sin+ SinCos cable pin configurationMicroFlex e100 Motor / cable Baldor EnDat / SinCos Cos+ EnDat absolute encoder feedback Pin Absolute encoder function Absolute encoder cable pin configuration DataData + Feedback MN1942 Input / Output Digital I/O Drive enable input NameDescription USR V+ General purpose digital input DIN0 General purpose digital input circuit Digital input typical connection from a Baldor NextMove e100 General purpose digital inputs DIN1 & DIN2 General purpose fast digital input circuit Special functions on inputs DIN1 and DIN2 Fast position capture General purpose / status output DOUT0 DOUT0 output circuit DOUT0 typical connections to a Baldor NextMove e100 General purpose output DOUT1 DOUT1 output circuit DOUT1 typical connections to a Baldor NextMove e100 USB communication USB portPin Name Description Ethernet interface 1 TCP/IP Ethernet Powerlink Simple daisy-chained EPL network Ethernet connectors RX+ Can connector Can wiringCan interface Baud Rate Bus Length CANopenMaximum Opto-isolation Typical CANopen network connections Node ID selector switches Other I/O MN1942 Input / Output Input / Output MN1942 Connection summary recommended system wiring Recommended system wiring Input / Output MN1942 Connecting the MicroFlex e100 to the PC Installing Mint Machine Center and Mint WorkBench\start Starting the MicroFlex e100 Power on checksInstalling the USB driver Preliminary checks Configuring the TCP/IP connection optional Configuration MN1942 Mint Machine Center Mint Machine Center software Typical network visibility provided by Mint Machine Center Starting MMC Scan Mint WorkBench Mint WorkBench software Help file Mint WorkBench help file Starting Mint WorkBench Commissioning Wizard Using the Commissioning Wizard Performing a test move JOG.0 = Fine-tuning Position tab Further configurationFine-tuning tool Fine-tuning Velocity tab Fine-tuning Current tab Fine-tuning Filter tab Parameters tool Other tools and windows Configuration MN1942 Problem diagnosis SupportMe featurePower-cycling the MicroFlex e100 MicroFlex e100 indicators Status LED Red error Can LEDsGreen run Ethernet LEDs Green status Power on CommunicationMint WorkBench Tuning Ethernet CANopen bus is ‘off’ Troubleshooting MN1942 AC input power and DC bus voltage Effect of AC power supply voltage on DC-bus voltage Effect of AC power supply voltage on DC-bus ripple Effect of output current on DC-bus ripple voltage Motor output power 2 24VDC control circuit supply inputRegeneration Digital outputs DOUT0, DOUT1 status and general purpose Digital inputs drive enable and DIN0 general purposeDigital inputs DIN1, DIN2 high speed general purpose Unit All models Type SinCos / EnDat encoder feedback option Incremental encoder feedback optionSSI encoder feedback option Ethernet interface Can interface Environmental Weights and dimensions Specifications MN1942 Accessories Fan tray FAN001-024 Dimensions Fan trayAssembled MicroFlex e100 and fan tray Footprint filter single-phase only Footprint filter Catalog numbers Dimensions mm inchesEMC filters Rated amps MN1942 Accessories A-5 Filter dimensions, type FI0029A00 Regeneration resistor dimensions Regeneration resistors Catalog number Motor power cablesMotor power cable part numbers 025 Cable assembly description Catalog number Length SSI feedback cablesEncoder / Hall feedback cables Feedback cable part numbers Cable assembly descriptionEnDat absolute encoder and SinCos feedback cables CBL025SF-E2 Meaning Alternatives Ethernet cables Baldor catalog number Length Accessories MN1942 Control System Servo configuration Control System B-3 Torque servo configuration System B-5 Control System MN1942 Outline EMC Conformity and CE markingMicroFlex e100 compliance EMC wiring technique Use of CE compliant components EMC installation suggestions Wiring of shielded screened cables Earthing/grounding cable shields Index Index MN1942 Supply filters, 3-16, A-4 using a variac USB Comments Comment Comments MN1942