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Baldor
E100
manual
Basic Installation MN1942
Models:
E100
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Troubleshooting
Install
Red error
MicroFlex e100 indicators
Can wiring
Dimension
SSI cable pin configuration
Problem diagnosis
Accessories
Connector locations
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Basic Installation
MN1942
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Contents
Page
Page
Contents
Feedback
Troubleshooting
Appendices
General Information
Product notice
Safety Notice
Precautions
000
General Information MN1942
MicroFlex e100 features
Identifying the catalog number
Installed at
Receiving and inspection
Catalog number MFE
Phase
Units and abbreviations
Introduction MN1942
Hardware requirements
Power sources
Introduction
These stages should be read and followed in sequence
Other information needed for installation
Tools and miscellaneous hardware
Mechanical installation and cooling requirements
Dimensions
Mounting and overall dimensions
Mounting and cooling the MicroFlex e100
Effects of mounting surface and proximity
Three-phase AC supply
Derating characteristic 3A model
Single-phase AC supply
Derating characteristic 6A model
Derating characteristic 9A model
Overtemperature trips
Connector locations
Front panel connectors
Top panel connectors
Ethernet
Protection class
Power connections
Earthing / grounding
Earth leakage
Nominal input voltage
Single-phase or three-phase power connections
Location
Input power conditioning
Power disconnect and protection devices
Supplying input power from a variac variable transformer
Drive overload protection
Recommended fuses, circuit breakers and wire sizes
Protection device and wire ratings
Catalog Cont Input Fuse Circuit Minimum Number
Harmonic suppression
Power supply filters
Baldor filter part numbers
Reversing the filter
Voltage Range
8 24V control circuit supply
Nominal input
Input current
Output voltage range
Motor connections
AC supply voltage
Motor circuit contactors
Sinusoidal filter
Motor cable pin configuration Baldor linear motors
Thermal switch Blue
Hall +5VDC
Thermal switch connection
Motor thermal switch circuit
Motor brake connection
Motor brake control circuit
Regeneration resistor Dynamic Brake resistor
Regeneration resistor connections
Basic Installation MN1942
Feedback
Incremental encoder feedback
Pin Incremental encoder function
Encoder cable connections rotary motors
Encoders without Halls
Halls-only feedback cable connections rotary motors
Hall GND
Encoder cable pin configuration Baldor linear motors
Hall U+ White Hall V+ Red Hall W+ Black +5V out
SSI feedback
Pin SSI function
+5V out Red Sense
SSI cable pin configuration
MicroFlex e100 Motor / cable Baldor SSI cable
Clock+
SinCos feedback
Pin SinCos function
Sin+
SinCos cable pin configuration
MicroFlex e100 Motor / cable Baldor EnDat / SinCos
Cos+
EnDat absolute encoder feedback
Pin Absolute encoder function
Data +
Absolute encoder cable pin configuration
Data
Feedback MN1942
Input / Output
Digital I/O
Description
Drive enable input
Name
USR V+
General purpose digital input DIN0
General purpose digital input circuit
Digital input typical connection from a Baldor NextMove e100
General purpose digital inputs DIN1 & DIN2
General purpose fast digital input circuit
Special functions on inputs DIN1 and DIN2
Fast position capture
General purpose / status output DOUT0
DOUT0 output circuit
DOUT0 typical connections to a Baldor NextMove e100
General purpose output DOUT1
DOUT1 output circuit
DOUT1 typical connections to a Baldor NextMove e100
Pin Name Description
USB communication
USB port
Ethernet interface
1 TCP/IP
Ethernet Powerlink
Simple daisy-chained EPL network
Ethernet connectors
RX+
Can interface
Can connector
Can wiring
Baud Rate Bus Length
CANopen
Maximum
Opto-isolation
Typical CANopen network connections
Node ID selector switches
Other I/O
MN1942 Input / Output
Input / Output MN1942
Connection summary recommended system wiring
Recommended system wiring
Input / Output MN1942
\start
Connecting the MicroFlex e100 to the PC
Installing Mint Machine Center and Mint WorkBench
Starting the MicroFlex e100
Power on checks
Installing the USB driver
Preliminary checks
Configuring the TCP/IP connection optional
Configuration MN1942
Mint Machine Center
Mint Machine Center software
Typical network visibility provided by Mint Machine Center
Starting MMC
Scan
Mint WorkBench
Mint WorkBench software
Help file
Mint WorkBench help file
Starting Mint WorkBench
Commissioning Wizard
Using the Commissioning Wizard
Performing a test move
JOG.0 =
Fine-tuning Position tab
Further configuration
Fine-tuning tool
Fine-tuning Velocity tab
Fine-tuning Current tab
Fine-tuning Filter tab
Parameters tool
Other tools and windows
Configuration MN1942
Power-cycling the MicroFlex e100
Problem diagnosis
SupportMe feature
MicroFlex e100 indicators
Status LED
Green run
Red error
Can LEDs
Ethernet LEDs
Green status
Mint WorkBench
Power on
Communication
Tuning
Ethernet
CANopen bus is ‘off’
Troubleshooting MN1942
AC input power and DC bus voltage
Effect of AC power supply voltage on DC-bus voltage
Effect of AC power supply voltage on DC-bus ripple
Effect of output current on DC-bus ripple voltage
Regeneration
Motor output power
2 24VDC control circuit supply input
Digital outputs DOUT0, DOUT1 status and general purpose
Digital inputs drive enable and DIN0 general purpose
Digital inputs DIN1, DIN2 high speed general purpose
Unit All models Type
SinCos / EnDat encoder feedback option
Incremental encoder feedback option
SSI encoder feedback option
Ethernet interface
Can interface
Environmental
Weights and dimensions
Specifications MN1942
Accessories
Assembled MicroFlex e100 and fan tray
Fan tray FAN001-024 Dimensions
Fan tray
Footprint filter single-phase only
Footprint filter
Catalog numbers
Dimensions mm inches
EMC filters
Rated amps
MN1942 Accessories A-5
Filter dimensions, type FI0029A00
Regeneration resistor dimensions
Regeneration resistors
Catalog number
Motor power cables
Motor power cable part numbers
025
Encoder / Hall feedback cables
Cable assembly description Catalog number Length
SSI feedback cables
Feedback cable part numbers
Cable assembly description
EnDat absolute encoder and SinCos feedback cables
CBL025SF-E2 Meaning Alternatives
Ethernet cables
Baldor catalog number Length
Accessories MN1942
Control System
Servo configuration
Control System B-3
Torque servo configuration
System B-5
Control System MN1942
MicroFlex e100 compliance
Outline
EMC Conformity and CE marking
EMC wiring technique
Use of CE compliant components
EMC installation suggestions
Wiring of shielded screened cables
Earthing/grounding cable shields
Index
Index MN1942
Supply filters, 3-16, A-4 using a variac
USB
Comments
Comment
Comments MN1942
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