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Delta Electronics VFD-G For 250-300HP Frame H, Step, Introduction, Revision July 2008, EG03, SW

Models: VFD-G

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For 250-300HP (Frame H)

Chapter 1 Introduction

For 250-300HP (Frame H)

Step 1	Step 2
Step 3	Step 4

Revision July 2008, EG03, SW V1.06

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Delta Electronics VFD-G manual For 250-300HP Frame H, Step, Introduction, Revision July 2008, EG03, SW

Contents

Page Page Page Preface PLEASE READ PRIOR TO INSTALLATION FOR SAFETYDANGER Page Chapter 2 Installation and Wiring Table of ContentsTable of Contents PrefaceChapter 4 Parameters Chapter 5 TroubleshootingChapter 3 Keypad and Start Up Specification for main circuit terminals and control terminalsChapter 6 Fault Code Information and Maintenance Appendix A SpecificationsAppendix B Accessories Appendix C How to Select the Right AC Motor Drive 1.1.1 Nameplate Information Chapter 1 Introduction1.1 Receiving and Inspection 075F43AG4T50100011.1.4 Drive Frames 1.1.3 Series Number Explanation075F43AG4 T 7 01 1.2 Appearances250-300HP/185-220kWFrame H 50-125HP/37-90kWFrame E, E1150-215HP/110-160kWFrame G Chapter 1 Introduction25-40HP/18.5-30kWFrame D 1.3 Remove Instructions 1.3.1 Remove Keypad7.5-20HP/5.5-15kWFrame 50-125HP/37-90kWFrame7.5-20HP/5.5-15kWFrame C 1.3.2 Remove Front Cover250-300HP/185-220kWFrame H 25-40HP/18.5-30kWFrame D250-300HP/185-220kWFrame H 50-125HP/37-90kWFrame E, E1150-215HP/110-160kWFrame G Chapter 1 IntroductionStep 1.4 LiftingFor 50-125HP Frame E, E1 StepStep For 150-215HP Frame GStep StepStep For 250-300HP Frame HStep Step1.5 Preparation for Installation and Wiring 1.5.1 Ambient Conditions 1.5.2 Minimum Mounting ClearancesAir Flow 2. Failure to observe these precautions may void the warranty Frame 1.6 DimensionsChapter 1 Introduction FrameFrame Chapter 1 IntroductionFrame 425.016.731-14 This page intentionally left blankChapter 1 Introduction Revision July 2008, EG03, SWChapter 2 Installation and Wiring 2.1 Wiring Chapter 2 Installation and WiringDANGER Revision July 2008, EG03, SW Chapter 2 Installation and WiringVFD-G NOTE*1- 3 are optionalFor 460V series, 25hp and above Chapter 2 Installation and WiringVFD-G Revision July 2008, EG03, SWDigital Signal Common SINK ModeSOURCE Mode +24V EF FWD REV MI1 MI2 MI3 MI4 DCM +24V EF FWD REV MI1 MI2 MI3 MI4Excellent Good Not allowed BR Brake resistor 2.2 External WiringChoke VF DBIM 3~ 2.3 Main Circuit ConnectionVFD-G VFD-GJumper DC ReactorDC Reactor Jumperexternal brake unit 2.4 Control Terminals Analog inputs AI1, AI2, AC1, AC2 wind each wires 3 times or more around the coreferrite core AI1/AI2 C AC1/AC2DANGER General2.5 Specification for main circuit terminals and control terminals V/T2 W/T3 POWER25 HP to 40 HP VFD185F43A-G, VFD220F43A-G, VFD300F43A-G DC +POWER ALARM Chapter 2 Installation and WiringPOWER 2-1675 HP to 125 HP VFD550F43A-G, VFD750F43A-G, VFD900F43C-G CHARGE2-18 Chapter 2 Installation and WiringPOWER Revision July 2008, EG03, SWRevision July 2008, EG03, SW Chapter 2 Installation and WiringPOWER 2-192-20 2.6 Wiring Explanation for Analog Input TerminalChapter 2 Installation and Wiring Revision July 2008, EG03, SW1. When using analog current input 0~1A, please plug into the left two pins See the red mark, and make sure the jumper is connected well See what the following yellow arrows point at 2-22 Chapter 2 Installation and WiringThis page intentionally left blank Revision July 2008, EG03, SWChapter 3 Keypad and Start Up 3.1 Digital Keypad VFD-PU01 3.1.1 Description of the Digital KeypadSTOP RESET START 3.1.2 How to Operate the Digital Keypad VFD-PU01Setting direction To shift data3.1.3 VFD-PU01 Dimensions 3.1.4 Reference Table for the LED Display of the Digital KeypadRUN STOP 3.2 Operation Method RESETRUN STOP 3.3 Trial Run „ Check if the motor direction of rotation is correct„ Check if acceleration and deceleration are smooth This page intentionally left blank Chapter 3 Keypad and Start UpRevision July 2008, EG03, SW Chapter 4 Parameters Setting 4.1 Summary of Parameter SettingsSettings Group 0 User ParametersParameter SettingsSetting FunctionsParameter Parameter Parameter SettingsSetting FunctionsGroup 3 Output Function Parameters SettingsSetting ParameterGroup 4 Input Function Parameters SettingsSetting ParameterParameter SettingsSetting FunctionsGroup 5 Multi-step Speed Parameters SettingsSetting ParameterParameter Parameter SettingsSetting FunctionsParameter Parameter Parameter Parameter SettingsSetting FunctionsGroup 10 PID Control Parameters SettingsSetting Parameter4.2 Parameter Settings for Applications VFD-G VFD-GEmergency Stop by DC Brake Output Signal during Running Output Signal for Base Block 4.3 Description of Parameter Settings This parameter can be set during operationCode Bit 8 Master frequency source via communication interface 00 - 14 PLC Time Group 1 Basic Parameters 01 - 04 Mid-point Voltage 01-06 Output voltage 01-0201-04 Output FrequencyJOG Frequency 1 Sec 01-23Accel/Decel time unit 0.1 SecGroup 2 Operation Method Parameters 7.5~10HP 4000~6000Hz SettingsPWM Carrier Frequency Selections 15~30HP 3000~6000HzREV/STOP VFD-GFWD/STOP RUN/STOP02 - 07 Reserved User Defined Coefficient Functions SettingGroup 3 Output Function Parameters DescriptionsTime SettingFrequency 2Hz Functions03 - 04 DC Fan Control 00 0~20mA 03 - 09 Analog Output 2 Selection Factory SettingSettings 01 4~20mAFunctions SettingGroup 4 Input Function Parameters DescriptionsSetting FunctionsDescriptions Minimum AI2 Analog Input Page 1st Analog Input Frequency Gain 05 - 15 PLC Mode Group 5 Multi-step Speed Parameterssettings are Example 2 Pr.05-15 = 2 Continuously executes program cyclesExample 3 Pr.05-15 = 3 Execute one cycle step by step Bit 0 1 0 0 1 1 Weights 0=Forward 1=ReverseChapter 4 Parameters 0 0 1 1 1Time Duration of 1st Step Speed Multi-Step Speed via External Terminals Frequency9 1011 12 Chapter 4 ParametersTime SettingsFactory Setting 150% Over-current Stall Prevention during AccelerationOver-current Stall Prevention during Acceleration Over-current Stall Prevention during Operation06 - 03 Over-torque Detection Selection 5 Timemin 80 100 120 140 160Operation LoadSettings 42 CC,OC hardware error HPF2 43 OC hardware error HPF3 Group 7 AC Drive and Motor Parameters No-load Current of Motor Rated Slip Frequency of Motor This parameter could display running time of the motor Group 8 Special Parameters DC Braking Time Momentary Power Loss Operation Output voltage V/f curve settingOutput frequency 08-07 output currentAuto Restart Time after Fault 01 AVR function disabled Settings00 AVR function enabled 02 AVR function disabled for decelerationVibration Compensation Factor SettingsFactory Setting UnitGroup 9 Communication Parameters 09 - 05 Even/Odd Parity and Stopping Parity Setting Factory Setting 1 EV 2 GND 3 SG- 4 SG+ 5 NC 6 1 6 for communication Character ASCII Code Character ASCII Code ASCII mode RTU modeASCII mode RTU mode ASCII modeRTU mode ASCII modeRTU mode Command message ASCII modeRTU mode ASCII modeRTU mode Command message ADR CMD Data starting address Number of data word 3.5 Address list Content Content ASCII mode RTU modeThe explanation of exception codes Page Proportional Gain P Primary Low Pass Filter Time Frequency V/F Curve Diagram01-02 Voltage% 0 20 40 60 804-90 This page intentionally left blankChapter 4 Parameters Revision July 2008, EG03, SWo cd Chapter 5 Troubleshooting5.1 Over Current OC Ov er-curre nt dur ing ac celeratio nGround fault 5.2 Ground Fault5.3 Over Voltage OV Remove ground faultincluding momentary power loss 5.4 Low Voltage LvIs input power correct? Or power cut, Yes Restart after resetReduce load or increase the power of AC motor drive 5.5 Over Heat OH5.6 Overload Chapter 5 TroubleshootingAbnormal display or no display Yes Cycle power to AC motor drive 5.8 Phase Loss PHL5.7 Keypad Display is Abnormal Fix connector and eliminate noise No5.9 Motor cannot Run Chapter 5 TroubleshootingRevision July 2008, EG03, SW Check to see if frequency is 5.10 Motor Speed cannot be ChangedChapter 5 Troubleshooting out of range upper/lowerChapter 5 Troubleshooting 5.11 Motor Stalls during Acceleration5.12 The Motor does not Run as Expected settings5.13 Electromagnetic/Induction Noise 5.14 Environmental Condition5.15 Affecting Other Machines serial reactor phase lead capacitorChapter 6 Fault Code Information and Maintenance 6.1 Fault Code Information6.1.1 Common Problems and Solutions Chapter 6 Fault Code Information and Maintenance FaultFault Descriptions Corrective ActionsCorrective Actions FaultFault Descriptions NameCorrective Actions FaultFault Descriptions NameDaily Inspection 6.1.2 Reset6.2 Maintenance and Inspections Periodic InspectionMaintenance Periodical Maintenance Ambient environmentMaintenance DANGERKeypad Terminals and wiring of main circuit Transformer and reactor of main circuit Cooling fan of cooling system MaintenanceMaintenance Check ItemsAppendix A Specifications General SpecificationsAppendix A Specifications General SpecificationsEnvironment Appendix B Accessories B.1 All Brake Resistors & Brake Units Used in AC Motor Drives9. Definition for Brake Usage ED% Appendix B Accessories VFD SeriesB.2 Non-fuse Circuit Breaker Chart B.3 Fuse Specification Chart B.4 AC Reactor B.4.1 AC Input Reactor Recommended Value 460V, 50/60Hz, 3-Phase460V DC Choke B.4.2 AC Output Reactor Recommended Value 460V, 50/60Hz, 3-Phaseconnected to the same power B.4.3 ApplicationsSwitching spikes will be generated when the Correct wiringsmall-capacity powerlarge-capacity AC motor driveB.5 Zero Phase Reactor RF220X00A Diagram ADiagram B RESET B.6 PU06 B.6.1 Description of the Digital Keypad VFD-PU06B.6.2 Explanation of Display Message STOPXX-XX B.6.3 PU06 Operation Flow ChartVFD-PU06 Operation Flow Chart XXXXX -ERR- -ENDAppendix C How to Select the Right AC Motor Drive Related Specificationk ⋅ IM ≤ the rated current of AC motor drive A C.1 Capacity Formulasn T I M ⎢ 1.5 the rated current of AC motor drive ASymbol explanation C.2 General Precaution Parameter Settings NoteSelection Note 25% 40% 60% 100 C.3 How to Choose a Suitable Motortorque% continuous„ To avoid resonances, use the Skip frequencies Special motorsFrequency Hz 60 secondstorque Base freq. 60HzAppendix C How to Select the Right AC Motor Drive This page intentionally left blankRevision July 2008, EG03, SW