Page
Page
Page
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY
Preface
DANGER
Page
Chapter 2 Installation and Wiring
Table of Contents
Table of Contents
Preface
Chapter 4 Parameters
Chapter 5 Troubleshooting
Chapter 3 Keypad and Start Up
Specification for main circuit terminals and control terminals
Appendix A Specifications
Chapter 6 Fault Code Information and Maintenance
Appendix B Accessories
Appendix C How to Select the Right AC Motor Drive
1.1.1 Nameplate Information
Chapter 1 Introduction
1.1 Receiving and Inspection
075F43AG4T5010001
1.1.4 Drive Frames
1.1.3 Series Number Explanation
075F43AG4 T 7 01
1.2 Appearances
250-300HP/185-220kWFrame H
50-125HP/37-90kWFrame E, E1
150-215HP/110-160kWFrame G
Chapter 1 Introduction
25-40HP/18.5-30kWFrame D
1.3 Remove Instructions 1.3.1 Remove Keypad
7.5-20HP/5.5-15kWFrame
50-125HP/37-90kWFrame
7.5-20HP/5.5-15kWFrame C
1.3.2 Remove Front Cover
250-300HP/185-220kWFrame H
25-40HP/18.5-30kWFrame D
250-300HP/185-220kWFrame H
50-125HP/37-90kWFrame E, E1
150-215HP/110-160kWFrame G
Chapter 1 Introduction
Step
1.4 Lifting
For 50-125HP Frame E, E1
Step
Step
For 150-215HP Frame G
Step
Step
Step
For 250-300HP Frame H
Step
Step
1.5.2 Minimum Mounting Clearances
1.5 Preparation for Installation and Wiring 1.5.1 Ambient Conditions
Air Flow
2. Failure to observe these precautions may void the warranty
Frame
1.6 Dimensions
Chapter 1 Introduction
Frame
Frame
Chapter 1 Introduction
Frame
425.016.73
1-14
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Chapter 1 Introduction
Revision July 2008, EG03, SW
Chapter 2 Installation and Wiring
Chapter 2 Installation and Wiring
2.1 Wiring
DANGER
Revision July 2008, EG03, SW
Chapter 2 Installation and Wiring
VFD-G
NOTE*1- 3 are optional
For 460V series, 25hp and above
Chapter 2 Installation and Wiring
VFD-G
Revision July 2008, EG03, SW
Digital Signal Common
SINK Mode
SOURCE Mode
+24V EF FWD REV MI1 MI2 MI3 MI4 DCM +24V EF FWD REV MI1 MI2 MI3 MI4
Excellent Good Not allowed
BR Brake resistor
2.2 External Wiring
Choke
VF DB
IM 3~
2.3 Main Circuit Connection
VFD-G
VFD-G
Jumper
DC Reactor
DC Reactor
Jumper
external brake unit
2.4 Control Terminals
Analog inputs AI1, AI2, AC1, AC2
wind each wires 3 times or more around the core
ferrite core
AI1/AI2 C AC1/AC2
DANGER
General
2.5 Specification for main circuit terminals and control terminals
V/T2 W/T3
POWER
25 HP to 40 HP VFD185F43A-G, VFD220F43A-G, VFD300F43A-G
DC +
POWER ALARM
Chapter 2 Installation and Wiring
POWER
2-16
75 HP to 125 HP VFD550F43A-G, VFD750F43A-G, VFD900F43C-G
CHARGE
2-18
Chapter 2 Installation and Wiring
POWER
Revision July 2008, EG03, SW
Revision July 2008, EG03, SW
Chapter 2 Installation and Wiring
POWER
2-19
2-20
2.6 Wiring Explanation for Analog Input Terminal
Chapter 2 Installation and Wiring
Revision July 2008, EG03, SW
1. When using analog current input 0~1A, please plug into the left two pins See the red mark, and make sure the jumper is connected well See what the following yellow arrows point at
2-22
Chapter 2 Installation and Wiring
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3.1 Digital Keypad VFD-PU01 3.1.1 Description of the Digital Keypad
Chapter 3 Keypad and Start Up
STOP RESET
START
3.1.2 How to Operate the Digital Keypad VFD-PU01
Setting direction
To shift data
3.1.4 Reference Table for the LED Display of the Digital Keypad
3.1.3 VFD-PU01 Dimensions
RUN STOP
RESET
3.2 Operation Method
RUN STOP
Check if the motor direction of rotation is correct
3.3 Trial Run
Check if acceleration and deceleration are smooth
Chapter 3 Keypad and Start Up
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Chapter 4 Parameters
Setting
4.1 Summary of Parameter Settings
Settings
Group 0 User Parameters
Parameter
Settings
Setting
Functions
Parameter
Parameter
Parameter
Settings
Setting
Functions
Group 3 Output Function Parameters
Settings
Setting
Parameter
Group 4 Input Function Parameters
Settings
Setting
Parameter
Parameter
Settings
Setting
Functions
Group 5 Multi-step Speed Parameters
Settings
Setting
Parameter
Parameter
Parameter
Settings
Setting
Functions
Parameter
Parameter
Parameter
Parameter
Settings
Setting
Functions
Group 10 PID Control Parameters
Settings
Setting
Parameter
4.2 Parameter Settings for Applications
VFD-G
VFD-G
Emergency Stop by DC Brake
Output Signal during Running
Output Signal for Base Block
4.3 Description of Parameter Settings
This parameter can be set during operation
Code
Bit 8 Master frequency source via communication interface
00 - 14 PLC Time
Group 1 Basic Parameters
01 - 04 Mid-point Voltage
01-06
Output voltage 01-02
01-04
Output Frequency
JOG Frequency
1 Sec
01-23
Accel/Decel time unit
0.1 Sec
Group 2 Operation Method Parameters
7.5~10HP 4000~6000Hz
Settings
PWM Carrier Frequency Selections
15~30HP 3000~6000Hz
REV/STOP
VFD-G
FWD/STOP
RUN/STOP
02 - 07 Reserved
User Defined Coefficient
Functions
Setting
Group 3 Output Function Parameters
Descriptions
Time
Setting
Frequency 2Hz
Functions
03 - 04 DC Fan Control
00 0~20mA
03 - 09 Analog Output 2 Selection Factory Setting
Settings
01 4~20mA
Functions
Setting
Group 4 Input Function Parameters
Descriptions
Functions
Setting
Descriptions
Minimum AI2 Analog Input
Page
1st Analog Input Frequency Gain
05 - 15 PLC Mode
Group 5 Multi-step Speed Parameters
settings are
Example 2 Pr.05-15 = 2 Continuously executes program cycles
Example 3 Pr.05-15 = 3 Execute one cycle step by step
Bit 0 1 0 0 1 1
Weights 0=Forward 1=Reverse
Chapter 4 Parameters
0 0 1 1 1
Time Duration of 1st Step Speed
Multi-Step Speed via External Terminals
Frequency
9 1011 12
Chapter 4 Parameters
Time
Settings
Factory Setting 150%
Over-current Stall Prevention during Acceleration
Over-current Stall Prevention during Acceleration
Over-current Stall Prevention during Operation
06 - 03 Over-torque Detection Selection
5 Timemin
80 100 120 140 160
Operation
Load
Settings
42 CC,OC hardware error HPF2 43 OC hardware error HPF3
Group 7 AC Drive and Motor Parameters
No-load Current of Motor
Rated Slip Frequency of Motor
This parameter could display running time of the motor
Group 8 Special Parameters
DC Braking Time
Momentary Power Loss Operation
Output voltage
V/f curve setting
Output frequency
08-07 output current
Auto Restart Time after Fault
01 AVR function disabled
Settings
00 AVR function enabled
02 AVR function disabled for deceleration
Vibration Compensation Factor
Settings
Factory Setting
Unit
Group 9 Communication Parameters
09 - 05 Even/Odd Parity and Stopping Parity Setting Factory Setting
1 EV 2 GND 3 SG- 4 SG+ 5 NC 6 1 6 for communication
Character ASCII Code Character ASCII Code
ASCII mode
RTU mode
ASCII mode
RTU mode
ASCII mode
RTU mode
ASCII mode
RTU mode Command message
ASCII mode
RTU mode
ASCII mode
RTU mode
Command message ADR CMD Data starting address Number of data word
3.5 Address list
Content
Content
ASCII mode
RTU mode
The explanation of exception codes
Page
Proportional Gain P
Primary Low Pass Filter Time
Frequency
V/F Curve Diagram
01-02 Voltage%
0 20 40 60 80
4-90
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Chapter 4 Parameters
Revision July 2008, EG03, SW
o cd
Chapter 5 Troubleshooting
5.1 Over Current OC
Ov er-curre nt dur ing ac celeratio n
Ground fault
5.2 Ground Fault
5.3 Over Voltage OV
Remove ground fault
including momentary power loss
5.4 Low Voltage Lv
Is input power correct? Or power cut, Yes
Restart after reset
Reduce load or increase the power of AC motor drive
5.5 Over Heat OH
5.6 Overload
Chapter 5 Troubleshooting
Abnormal display or no display Yes Cycle power to AC motor drive
5.8 Phase Loss PHL
5.7 Keypad Display is Abnormal
Fix connector and eliminate noise No
Chapter 5 Troubleshooting
5.9 Motor cannot Run
Revision July 2008, EG03, SW
Check to see if frequency is
5.10 Motor Speed cannot be Changed
Chapter 5 Troubleshooting
out of range upper/lower
Chapter 5 Troubleshooting
5.11 Motor Stalls during Acceleration
5.12 The Motor does not Run as Expected
settings
5.13 Electromagnetic/Induction Noise
5.14 Environmental Condition
5.15 Affecting Other Machines
serial reactor phase lead capacitor
6.1 Fault Code Information
Chapter 6 Fault Code Information and Maintenance
6.1.1 Common Problems and Solutions
Chapter 6 Fault Code Information and Maintenance
Fault
Fault Descriptions
Corrective Actions
Corrective Actions
Fault
Fault Descriptions
Name
Corrective Actions
Fault
Fault Descriptions
Name
Daily Inspection
6.1.2 Reset
6.2 Maintenance and Inspections
Periodic Inspection
Maintenance
Periodical Maintenance Ambient environment
Maintenance
DANGER
Keypad
Terminals and wiring of main circuit
Transformer and reactor of main circuit
Cooling fan of cooling system
Maintenance
Maintenance
Check Items
Appendix A Specifications
General Specifications
General Specifications
Appendix A Specifications
Environment
Appendix B Accessories
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
9. Definition for Brake Usage ED%
Appendix B Accessories
VFD Series
B.2 Non-fuse Circuit Breaker Chart
B.3 Fuse Specification Chart
B.4.1 AC Input Reactor Recommended Value 460V, 50/60Hz, 3-Phase
B.4 AC Reactor
460V DC Choke
B.4.2 AC Output Reactor Recommended Value
460V, 50/60Hz, 3-Phase
connected to the same power
B.4.3 Applications
Switching spikes will be generated when the
Correct wiring
small-capacity
power
large-capacity
AC motor drive
Diagram A
B.5 Zero Phase Reactor RF220X00A
Diagram B
RESET
B.6 PU06 B.6.1 Description of the Digital Keypad VFD-PU06
B.6.2 Explanation of Display Message
STOP
XX-XX
B.6.3 PU06 Operation Flow Chart
VFD-PU06 Operation Flow Chart
XXXXX -ERR- -END
Appendix C How to Select the Right AC Motor Drive
Related Specification
k ⋅ IM ≤ the rated current of AC motor drive A
C.1 Capacity Formulas
n T I M ⎢
1.5 the rated current of AC motor drive A
Symbol explanation
Parameter Settings Note
C.2 General Precaution
Selection Note
25% 40% 60% 100
C.3 How to Choose a Suitable Motor
torque%
continuous
To avoid resonances, use the Skip frequencies
Special motors
Frequency Hz
60 seconds
torque
Base freq. 60Hz
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Appendix C How to Select the Right AC Motor Drive
Revision July 2008, EG03, SW