Sharp SF-1120, SF-1020 service manual Contents

Models: SF-1120 SF-1020

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Contents

[1] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . 1-1

1. Product features . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2. System configuration (options) . . . . . . . . . . . . . 1-1

[2] PRODUCT SPECIFICATIONS . . . . . . . . . . 2-1

1. Basic specifications . . . . . . . . . . . . . . . . . . . . . . 2-1

2. Description of each section . . . . . . . . . . . . . . . . 2-2

3. Supply parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

4. Optional specifications . . . . . . . . . . . . . . . . . . . 2-4

(1) Automatic document feeder (ADF) . . . . . . 2-4

(2) Reverse automatic document feeder (RADF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

(3) 10-bin sorter . . . . . . . . . . . . . . . . . . . . . . . 2-4

(4) 10-bin staple sorter (10-bin SS) . . . . . . . . 2-5

(5) Two-step paper feed unit . . . . . . . . . . . . . 2-5

(6) One-step paper feed unit . . . . . . . . . . . . . 2-5

(7) Exclusive-use desk . . . . . . . . . . . . . . . . . . 2-5

[3] PRODUCT VIEWS . . . . . . . . . . . . . . . . . . . . . . 3-1

1. External view and internal structure . . . . . . . . . 3-1

2. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3. Clutches, solenoids, and motors (Explained

with the SF-2120 and the SF-CM15) . . . . . . . . 3-4

4. PWB (Explained with the SF-2120 and the SF-CM15) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

5. Sensors and switches (Explained with the SF-2120 and the SF-CM15) . . . . . . . . . . . . . . . 3-6

6.Rollers, mirrors, etc. . . . . . . . . . . . . . . . . . . . . . 3-7

[4]UNPACKING AND INSTALLATION . . . . . 4-1

1. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

(1) Environment . . . . . . . . . . . . . . . . . . . . . . . 4-1

(2) Space around the machine . . . . . . . . . . . . 4-2

(3) Installation base . . . . . . . . . . . . . . . . . . . . 4-2

(4) Power source . . . . . . . . . . . . . . . . . . . . . . 4-2

(5) Grounding wire connection . . . . . . . . . . . . 4-2

3. Optical system lock release . . . . . . . . . . . . . . . . 4-3 A. No. 2/3 mirror unit lock release . . . . . . . . . 4-3 B. Lens and No. 4/5 mirror unit lock release . 4-3

4. Charger cleaning . . . . . . . . . . . . . . . . . . . . . . . . 4-3 A. Main charger unit electrode cleaning . . . . 4-3 5. Developing unit setting . . . . . . . . . . . . . . . . . . . 4-4 A. Developing unit setting . . . . . . . . . . . . . . . 4-4

6. Toner density sensor level adjustment . . . . . . . 4-5 A. Developing unit level adjustment . . . . . . . 4-5 7. Accessory installation . . . . . . . . . . . . . . . . . . . . 4-5 A. Copier tray installation . . . . . . . . . . . . . . . 4-5

8.

Toner supply

. . 4-5

9.

Center shift adjustment

. . 4-7

10.

Label attachment

. . 4-7

 

A.

Label attachment

. . 4-7

11. Optional two-step paper feed unit

 

 

(SF-CM15) installation

. . 4-8

12. Optional one-step paper feed unit

 

 

(SF-CM16)

. . 4-9

13. Tray paper size selection

. 4-11

[5] DESCRIPTIONS OF EACH SECTION

. . 5-1

(1)

Paper feed section

. . 5-1

 

1)

General descriptions

. . 5-1

 

2)

Basic operations

. . 5-1

(2)

Developing section

. . 5-2

 

1)

General descriptions

. . 5-2

 

2)

Basic composition

. . 5-2

 

3)

Basic operations

. . 5-3

(3)

Optical section

. . 5-3

 

1.

General description

. . 5-3

 

2.

Basic operations

. . 5-6

(4)

Copy process

. . 5-8

 

(1)

Photoconductor

. . 5-8

 

(2)

Process diagram

. . 5-9

 

(3)

Details of image forming process

. 5-10

 

(4)

Transition of photoconductor surface

 

 

 

potential

. 5-14

 

(5)

Photoconductor drum sensitivity

 

 

 

correction

. 5-14

 

(6)

Process control function

. 5-14

(5)

TRANSPORT/FUSING SECTION

. 5-16

 

1)

General

. 5-16

 

2)

Basic composition and functions

. 5-16

(6)

Fusing paper exit section

. 5-16

(7)

High voltage section

. 5-17

 

1)

General

. 5-17

 

2)

Basic composition

. 5-17

(8)

ADU unit (SF-1120 only)

. 5-17

[6] DISASSEMBLY AND ASSEMBLY . . . . . . 6-1

1. Paper feed unit . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 1-1. Paper feed unit . . . . . . . . . . . . . . . . . . . . . 6-1

1-2. Paper feed roller ass'y removal . . . . . . . . 6-1

1-3. PS front roller ass'y . . . . . . . . . . . . . . . . . 6-2

1-4. Separation roller . . . . . . . . . . . . . . . . . . . . 6-2

1-5. Paper feed roller, take-up roller . . . . . . . . 6-2

1-6. Lower paper feed unit . . . . . . . . . . . . . . . . 6-3

1-7. Lower separation roller . . . . . . . . . . . . . . . 6-3

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Sharp SF-1120, SF-1020 service manual Contents