Sharp SF-1020, SF-1120 service manual Lower heat roller replacement

Models: SF-1120 SF-1020

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1-8.

Transport roller

. . . 6-3

 

1-9.

Lower paper feed roller/take-up roller

. . . 6-3

2.

Transport unit

. . . 6-3

 

2-1.

Resist roller, transfer roller

. . . 6-3

 

2-2.

Transport belt

. . . 6-4

3.

Fusing section

. . . 6-5

 

3-1.

Fusing unit removal

. . . 6-5

 

3-2.

Heater lamp replacement

. . . 6-5

 

3-3.

Upper heat roller ass'y removal

. . . 6-5

 

3-4.

Upper separation pawl replacement . .

. . . 6-6

 

3-5.

Lower heat roller replacement

. . . 6-6

 

3-6.

Lower separation pawl replacement . .

. . . 6-6

 

3-7.

Thermistor/thermostat removal

. . . 6-7

4.

Optical system

. . . 6-7

 

1)

Copy lamp replacement

. . . 6-7

 

2)

Mirror base wire replacement and

 

 

 

adjustment

. . . 6-7

 

3)

No. 2/3 mirror unit (mirror base B)

 

 

 

installation (Mirror base B positioning)

. . 6-10

 

4)

Copy lamp unit installation

 

 

 

(Mirror base A positioning)

. . 6-11

 

5)

No. 4/5 mirror unit (mirror base C)

 

 

 

replacement

. . 6-11

 

6)

Lens wire replacement

. . 6-13

 

7)

Lens unit replacement

. . 6-15

5.

High voltage section

. . 6-16

 

5-1.

Main charger (MC) unit

. . 6-16

 

5-2.

Transfer/separation charger (TC/SC)

 

 

 

unit

. . 6-17

6.

Process section

. . 6-17

 

6-1.

Process unit

. . 6-17

 

6-2.

Waste toner bottle replacement

 

 

 

(required when waste toner full detection/

 

 

maintenance)

. . 6-18

 

6-3.

Drum (Replace every 50K copies) . . . . . 6-19

 

6-4.

Blank lamp unit

 

 

 

(Clean every 50K copies.)

. . 6-19

 

6-5.

Discharge lamp unit

 

 

 

(Clean every 50K copies.)

. . 6-19

 

6-6.

Cleaner blade

 

 

 

(Replace every 50K copies.)

. . 6-20

 

6-7.

Drum separation pawl

 

 

 

(Replace every 50K copies.)

. . 6-20

 

6-8.

Process control PWB (Clean the sensor

 

 

section every 50K copies.)

. . 6-20

 

6-9.

Drum mark sensor PWB (Clean the sensor

 

 

section every 50K copies.)

. . 6-20

 

6-10.

Toner reception seal (Replace every 50K

 

 

copies.)

. . 6-20

7.

Developing section

. . 6-20

 

A.

DV side seals F/R replacement

 

 

 

(Replace every 120K copies.)

. . 6-20

 

B.

DB blade replacement

 

 

 

(Replace every 120K copies.)

6-21

 

C.

V ring attachment

6-21

 

D.

Note for toner hopper drive gear (31T)

 

 

 

and stirring shaft attachment

6-21

 

G.

Developing unit color identification

6-22

8.

Operation panel/intermediate cabinet

6-22

9.

Frame major parts

6-22

 

9-1.

Cooling fan motor replacement

6-22

 

9-2.

Power unit

6-23

 

9-3.

Tray size detecting PWB

6-23

 

9-4.

Main PWB unit

6-24

 

9-5.

AC power PWB

6-24

 

9-6.

Ozone filter (Check every 50K copies,

 

 

 

and clean every 100K copies.)

6-24

10.

Multi paper feed unit (SF-MF15: option)

6-25

 

10-1.

Separation roller

6-25

 

10-2.

Take-up roller/paper feed roller

6-25

11.

ADU (SF-1120 only)

6-26

12.

Paper feed unit

 

 

(SF-CM15, SF-CM16, option)

6-27

[7] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . 7-1

1.

Developing section

. 7-1

 

1-1.

Developing doctor clearance

 

 

 

adjustment

. 7-1

 

1-2.

Developing magnet roller main pole

 

 

 

position adjustment

. 7-1

2.

Optical system

. 7-2

 

2-1.

Adjustment items

. 7-2

 

2-2.

Note for adjustments

. 7-3

 

2-3.

Adjustment of each section

. 7-4

 

A.

Lens reference position adjustment . . . .

. 7-4

 

B.

No.4/5 mirror reference position

 

 

 

adjustment

. 7-4

 

C.

Vertical copy magnification ratio

 

 

 

adjustment

. 7-5

 

D.

Resolution adjustment

 

 

 

(Focus adjustment)

. 7-6

 

E.

Horizontal copy magnification ratio

 

 

 

adjustment

. 7-8

 

F.

Comparison table of lens values and

 

 

 

simulation input values

. 7-9

 

G.

Vertical skew adjsutment

7-10

 

H.

Horizontal skew adjustment

7-10

 

I.

Center shift adjustment

7-12

 

J.

Exposure balance adjustment

7-12

 

K.

Copy lead edge adjustment

7-13

 

2-4.

Original detecting section

7-15

 

A.

Original detecting arm unit adjustment . .

7-15

 

B.

Original detecting level adjustment . . . . 7-16

 

2-5.

Copy density adjustment

7-17

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Sharp SF-1020, SF-1120 service manual Lower heat roller replacement