Mitsubishi Electronics FR-S500 manuals
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Mitsubishi Electronics FR-S500 Instruction Manual
196 pages 3.26 Mb
TRANSISTORIZED INVERTER FR-SINSTRUCTION MANUAL (Detailed)FR-S -NA TRANSISTORIZED INVERTER INSTRUCTION MANUAL (Detailed) SIMPLE INVERTER FR-S520E-0.1K to 3.7K-NA FR-S540E-0.4K to 3.7K-NA FR-S510WE-0.1K to 0.75K-NA1. Electric Shock Prevention 2 This section is specifically about safety matters6 1. WIRING 11.6 Connection to the Stand-Alone Opti on................................. 38 1.7 Handling of the RS-485 connector........................................41 1.8 Design information ................................ ................................. 45 7 2. FUNCTIONS 472.13 Calibration parameters .................................................. .......126 2.14 Clear parameters................ ................................................... 129 2.15 Communication parameters.................... .............................13 0 2.16 Parameter unit (FR-PU04) setting..... ................................... 151 9 3. PROTECTIVE FUNCTIONS 1553.1 Errors (Alarms)................. ..................................................... 156 3.2 Troubleshooting....................................................................166 Chapter 2 Chapter 3 Chapter 4 Chapter 1 11 1. WIRING12 1.1 Standard connection diagram and terminal specifications16 1.2 Main circuit terminals1.2.1 Terminal block layout-NA 1)Three-phase 200V power input FR-S520E-0.1K, 0.2K-NA FR-S520E-1.5K, 2.2K, 3.7K-NA FR-S520E-0.4K, 0.75K-NA 2)Three-phase 400V power input FR-S540E-0.4K, 0.75K, 1.5K, 2.2K, 3.7K 17 3)Single-phase 100V power input FR-S510WE-0.1K, 0.2K, 0.4K-NA FR-S510WE-0.75K-NA 18 1.2.2 Cables, wiring length, and crimping terminals19 1.2.3 Wiring instructions20 1.2.4 Selection of peripheral devices22 1.2.5 Leakage current and installation of ground leakage circuit breaker(1) To-ground leakage currents 23 (2) Line-to-line leakage currents24 (3) Selecting the rated sensitivity current for the earth leakage circuit breakerBreaker for harmonic and surge Rated sensitivity current: In 10 (lg1+Ign+lg2+lgm) * Note the leakage current va lue of the noise filter installed on the inverter input side. <Example>Breaker for harmonic and surge Standard breaker Leakage current (Ig1) (mA) 20 5m = 0.10 1000mLeakage current (Ign) (mA) 0 (without noise filter) Leakage current (Ig2) (mA) 20 70m = 1.40 1000mMotor ca p acit y ( kW ) Leakage current (mA) (200V 60Hz) NV Ig1 Ign Ig2 Igm 2mm 5m 2mm 70m IM 3 200V 1.5kW Inver- ter 26 1.2.6 Power-off and magnetic contactor (MC)(1) Inverter input side magnetic contactor (MC) (2) Handling of output side magnetic contactor 27 1.2.7 Regarding the installation of the power factor improving reactor28 1.2.8 Regarding noise and the installation of a noise filter(1) General countermeasures 29 1.2.9 Grounding precautions30 1.2.10 Power supply harmonics31 1.2.11 Inverter-driven 400V class motor(1) Rectifying the motor insulation (2) Suppressing the surge voltage on the inverter side 32 1.3 How to use the control circuit terminals35 1.4 Input terminals1.4.1 Run (start) and stop (STF, STR, STOP) 38 1.4.2 Connection of frequency setting potentiometer and output frequency meter (10, 2, 5, 4, AU)(1) Voltage input (10, 2, 5) (2) Current input (4, 5, AU) 39 1.4.3 External frequency selection (REX, RH, RM, RL)41 1.4.4 Indicator connection and adjustment (AM)42 1.4.5 Control circuit common terminals (SD, 5, SE)1.4.6 Signal inputs by contactless switches 43 1.5 How to use the input signals (assigned terminals RL, RM, RH, STR)48 1.6 Connection to the Stand-Alone Option51 1.7 Handling of the RS-485 connector55 1.8 Design informationChapter 2 Chapter 3 Chapter 4 Chapter 1 57 2. FUNCTIONS58 2.1 Function (Parameter) list71 2.2 List of parameters classified by purpose of use73 2.3 Explanation of functions (parameters)2.3.1 Torque boost (Pr. 0 , Pr. 46 ) 74 2.3.2 Maximum and minimum frequency (Pr. 1 , Pr. 2 )75 2.3.3 Base frequency, base frequency voltage (Pr.3 , Pr.19 , Pr.47 )76 2.3.4 Multi-speed operation (Pr. 4 , Pr. 5 , Pr. 6 , Pr. 24 to Pr. 27 , Pr. 80 to Pr. 87 )77 2.3.5 Acceleration/deceleration time (Pr. 7 , Pr. 8 , Pr. 20 , Pr. 44 , Pr. 45 )79 2.3.6Selection and protection of a motor (Pr. 9 , Pr. 71 , H7 ) 81 2.3.7 DC injection brake (Pr. 10 , Pr. 11 , Pr. 12 )82 2.3.8 Starting frequency (Pr. 13 )73 Explanation of functions (parameters) 83 2.3.9 Load pattern selection (Pr. 14 )14 Load pattern selection 1 0, 1, 2, 3 Setting is enabled when Pr. 30 = "1". (refer to page 121) Pr. 60 to Pr. 63 (input terminal function selection) (refer to page 98) 84 2.3.10 Jog operation (Pr.15 , Pr.16 )2.3.11 RUN key rotation direction selection (Pr.17 ) 85 2.3.12 Stall prevention function and current limit function (Pr. 21 )87 2.3.13 Stall prevention (Pr. 22 , Pr. 23 , Pr. 28 )89 2.3.14 Acceleration/deceleration pattern (Pr. 29 )Set the acceleration/deceleration pattern.Parameter Name Factory Setting Range Remarks Pr. 29 Setting Function Description 90 2.3.15 Extended function display selection (Pr. 30 )2.3.16 Frequency jump (Pr. 31 to Pr. 36 ) 91 2.3.17 Speed display (Pr. 37 )(1) How to change the highest frequency 93 DisplayOperation94 DisplayOperation8. 2. 7. * 8. * 3. 4. 5. 6. 1. 95 DisplayOperation2.3.19 Start-time ground fault detection selection (Pr. 40 ) 96 2.4 Output terminal function parameters98 2.5 Current detection function parameters2.5.1 Output current detection functions (Pr. 48 , Pr. 49 ) 100 2.6 Display function parameters2.6.1 Monitor display (Pr. 52 , Pr. 54 )You can choose the display of the operation panel "monitor/frequency setting screen".You can also use the to change the display. (Refer to the instruction manual (basic) for the operation procedure.) The analog voltage output terminal AM is available for signal output. (Make selection using the Pr. 54 "AM terminal function selection" value.)The unit displayed on the operation panel is only A and other units are not displayed. 2.6.2 Setting dial function selection (Pr. 53 ) 101 DisplayOperation2.6.3 Monitoring reference (Pr. 55 , Pr. 56 ) 102 2.7 Restart operation parameters2.7.1 Restart setting (Pr. 57 , Pr. 58 , H6 )Refer to the following table and set the parameters:Parameter Setting Description *The output shut off timing differs according to the load condition. 103 * * 105 2.8 Additional function parameters2.8.1 Remote setting function selection (Pr. 59 )Output * External running frequency (other than multi-speed) or PU running frequency frequency (Hz)Monitor, frequency setting mode Press the to complete setting.* Turn the setting dial to make correction.97 Additional function parameters 107 <Frequency setting storage conditions> 108 2.9 Terminal function selection parameters2.9.1 Input terminal function selection (Pr. 60 , Pr. 61 , Pr. 62 , Pr. 63 ) 110 2.9.2 Output terminal function selection (Pr. 64 , Pr. 65 )You can change the functions of the open collector output terminal and contact output terminal.Parameter Name Factory Setting Setting Range Remarks Setting Signal Name Function Operation Parameters Referred to 111 2.10 Operation selection function parameters130 2.11 Auxiliary parameters2.11.1 Slip compensation (Pr. 95 , Pr. 96 , Pr. 97 )The inverter output current may be used to assume motor slip to keep the motor speed constant.Parameter Name Factory Setting Setting Range Remarks Parameter Setting Function 131 2.11.2 Automatic torque boost selection (Pr. 98 )2.11.3 Motor primary resistance (Pr. 99 ) 132 2.12 Maintenance parameters136 2.13 Calibration parameters2.13.1 Meter (frequency meter) calibration (C1 )Changing example Deflecting the meter (analog indicator) to full-scale (5V) at the preset frequency of 60Hz (for frequency setting, refer to the instruction manual (basic).)The calibration parameters "C1" can be made to be ready by setting "1" (extended Flicker ... Parameter setting complete!! function parameter valid) in Pr. 30 "extended function display selection".Set the value of the calibration parameter C1 "AM terminal calibration". 137 4. 5. 3. 7. 8. 6. 1. 2. Operation Display 139 2.14 Clear parameters2.14.1 Parameter clear (CLr ) 2.14.2 Alarm history clear (ECL ) 140 2.15 Communication parameters161 2.16 Parameter unit (FR-PU04) setting166 3.1 Errors (Alarms)176 3.2 Troubleshooting180 4.1 Specification list 4.1.1 Ratings185 4.2 Outline drawingsFR-S520E-0.1K, 0.2K, 0.4K, 0.75K-NA FR-S510WE-0.1K, 0.2K, 0.4K-NA (Unit: mm (inches))Three-phase 200V power supply Single-phase 100V power supply FR-S520E-1.5K, 2.2K, 3.7K-NA FR-S540E-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-NA FR-S510WE-0.75K-NA 186 (Unit: mm (inches))Three-phase 200V power supply Three-phase 400V power supply Single-phase 100V power supply Parameter unit (FR-PU04) 187 <Outline drawing> <Panel cut dimension drawing>Choose the mounting screws whose length will not exceed the effective depth of the mounting threads. 190 APPENDIX 1 Parameter Instruction Code List191 Func- tionName Read Write Instruction Code Computer Link Data Setting Increments * Link Parameter Extension Setting (Instruction Code 7F/FF)
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