SPECIFICATIONS
WIRING
FR-S500
TRANSISTORIZED INVERTER
1. Electric Shock Prevention
This section is specifically about safety matters
2. Fire Prevention
1 Transportation and installation
3. Injury Prevention
4. Additional Instructions
4 Operation
2 Wiring
3 Trial run
5 Emergency stop
6 Maintenance, inspection and parts replacement
7 Disposing of the inverter
8 General instructions
CONTENTS
1. WIRING
1.1 Standard connection diagram and terminal specifications
1.3 How to use the control circuit terminals
2. FUNCTIONS
Handling of the RS-485 connector
1.6 Connection to the Stand-Alone Option
Design information
2.4 Output terminal function parameters
Maintenance parameters
2.5 Current detection function parameters
Display function parameters
Errors Alarms
Parameter unit FR-PU04 setting
3.2 Troubleshooting
3. PROTECTIVE FUNCTIONS
Specification list
4. SPECIFICATIONS
APPENDIX
Outline drawings
1.1 Standard connection diagram and terminal
1. WIRING
specifications
How to use the control circuit terminals
Standardconnection diagramand terminal specifications
1.1 Standard connection diagram and terminal specifications
1.1.1 Standard connection diagram
1 Main circuit
1.1.2 Explanation of main circuit terminals
2 Control circuit
Changeover contact output indicates
1.2.1 Terminal block layout
1.2 Main circuit terminals
Power supply Motor
Power supply
FR-S510WE-0.1K, 0.2K, 0.4K-NA
3Single-phase 100V power input
FR-S510WE-0.75K-NA
Motor
1 Three-phase 200V power input
1.2.2 Cables, wiring length, and crimping terminals
2 Three-phase 400V power input
3 Single-phase 100V power input
1.2.3 Wiring instructions
2 Three-phase 400V power input
1.2.4 Selection of peripheral devices
1 Three-phase 200V power input
3. The power factor may be slightly lower
1 To-ground leakage currents
Install one NFB per inverter
2 Line-to-line leakage currents
Select the NFB according to the inverter power supply capacity
Leakage current Ign mA
Leakage current Ig1 mA
Leakage current Ig2 mA
Motor leakage
The ground leakage circuit breaker should be installed to the primary power supply side of the inverter
2 Handling of output side magnetic contactor
1.2.6 Power-off and magnetic contactor MC
1 Inverter input side magnetic contactor MC
Page
1 General countermeasures
1.2.8 Regarding noise and the installation of a noise filter
1.2.9 Grounding precautions
1.2.10 Power supply harmonics
2 Suppressing the surge voltage on the inverter side
1.2.11 Inverter-driven 400V class motor
1 Rectifying the motor insulation
1.3.1 Terminal block layout
1.3 How to use the control circuit terminals
1.3.2 Wiring instructions
1.3.3 Changing the control logic
2 Source logic type
1.4.1 Run start and stop STF, STR, STOP
1 Two-wire type connection STF, STR
1.4 Input terminals
DC Injection Brake and Coasting to Stop Functionality
2 Three-wire type connection STF, STR, STOP
Forward-Reverse Rotation Switch-Over Timing Chart REMARKS
Start/Stop Timing Chart for two-wire type
Input terminals
0.5Hz
1 Voltage input 10, 2
2 Current input 4, 5, AU
1.4.3 External frequency selection REX, RH, RM, RL
Input terminals
Multi-Speed Setting
Multi-Speed Operation Connection Example REMARKS
Terminal AM Output Circuit
1.4.4 Indicator connection and adjustment AM
Refer to page 126 for the procedure of indicator adjustment
1.4.5 Control circuit common terminals SD, 5, SE
1.4.6 Signal inputs by contactless switches
Remote setting RL, RM, RH signals
1.5.1 Multi-speed setting RL, RM, RH, REX signals
1.5.2 Second function selection RT signal Pr. 60 to Pr. 63 setting
1.5.3 Current input selection AU signal Pr. 60 to Pr. 63 setting
1.5.5 Output shut-off MRS signal Pr. 60 to Pr. 63 setting
1.5.4 Start self-holding selection STOP signal Pr. 60 to Pr
disable operation by the
To stop the motor by
1 Jog operation using external signals
1.5.6 External thermal relay input Pr. 60 to Pr. 63 setting
1.5.7 Jog operation JOG signal Pr. 60 to Pr. 63 setting
After opening terminals RES-SD about 1s, operation is enabled
1.5.10 PU operation/external operation switchover Pr. 60 to Pr
1.5.9 PID control valid terminal Pr. 60 to Pr. 63 setting
1.6.1 Connection of the brake unit BU type
1.6 Connection to the Stand-Alone Option
1.6.2 Connection of the high power factor converter FR-HC
1.6.3 Connection of the power regeneration common converter FR-CV
1.7.1 Connection of the parameter unit FR-PU04
1.7 Handling of the RS-485 connector
1 Connection of a computer to the inverter 11 connection
1.7.2 Wiring of RS-485 communication
System configuration examples
Maker
2 Combination of computer and multiple inverters 1n connection
Handling of the RS-485 connector
1 Wiring of one RS-485 computer and one inverter
Wiring methods
2 Wiring of one RS-485 computer and n inverters several inverters
Handling of the RS-485 connector
1.8 Design information
MEMO
Chapter
2. FUNCTIONS
Chapter Chapter
Chapter
Function Parameter list
2.1 Function Parameter list
Parameter List
Function Parameter list
functions
FUNCTIONS
Setting
Setting Range
Parameter List
Function Parameter list
FUNCTIONS
Function Parameter list
List
Parameter List
With frequency setting
Function Parameter list
Automaticrestart functions
IncrementsSetting
Minimum Factory Refer Cus Name Setting Range Setting Setting To tomer
Function Parameter list
Func- Para- Indica- tion meter tion
selectionOperation functions
Parameter List
Function Parameter list
Parameter List
Function Parameter list
Multi
selection
Function Parameter list
Parameter List
torque
operation
Parameter for manufacturer setting
Maintenance parameters
Additional parameters
Function Parameter list
Calibration parameters
Factory settings may differ because of calibration parameters
Parameter List
Function Parameter list
Function Parameter list
Communication Parameters
Parameter List
0 As set in Pr
is valid
PU parameters
not accepted. The stop key
Parameter List
List of parameters classified by purpose of use
2.2 List of parameters classified by purpose of use
Purpose of Use
List of parameters classified by purpose of use
Parameter Numbers
Parameter numbers which must be set
2.3 Explanation of functions parameters
Setting
2.3.1
Torque boost Pr
Setting
2.3.2 Maximum and minimum frequency Pr
You can clamp the upper and
lower limits of the output
Setting
2.3.3 Base frequency, base frequency voltage Pr.3 , Pr.19 , Pr.47
Setting
2.3.4 Multi-speed operation Pr. 4 , Pr. 5 , Pr
Pr. 24 to Pr. 27 , Pr. 80 to Pr
deceleration time
Used to set motor acceleration
smaller value for a faster speed
Set a larger value for a slower
Pr.3
Setting
Acceleration
deceleration time s
2.3.6 Selection and protection of a motor Pr. 9 , Pr. 71 , H7
Setting
POINT
Use an external thermal relay
Explanation of functions parameters
REMARKS
Setting
2.3.7 DC injection brake Pr. 10 , Pr. 11 , Pr
Install a mechanical brake. No holding torque is provided
Explanation of functions parameters
rangeSetting
2.3.8 Starting frequency Pr
100%
2.3.9 Load pattern selection Pr
Base frequency Output frequency Hz
Boost for forward rotation Boost for forward rotation
2.3.11
2.3.10 Jog operation Pr.15 , Pr.16
RUN key rotation direction selection Pr.17
using the FWD or REV
2.3.12 Stall prevention function and current limit function Pr
Always perform test operation
Setting
2.3.13 Stall prevention Pr. 22 , Pr. 23 , Pr
Test operation must be performed
Setting
2.3.14 Acceleration/deceleration pattern Pr
Set the acceleration/deceleration pattern
Explanation of functions parameters
2.3.16 Frequency jump Pr
2.3.15 Extended function display selection Pr
to Pr
Setting
Setting
2.3.17 Speed display Pr
Pr. 38 , Pr. 39 , C2 to C7
2.3.18 Biases and gains of the frequency setting voltage current
Operation
1 How to change the highest frequency
Display
Setting
Pr. 30 must be set to
OperationDisplay
8. Press the SET to set the value
By turning the Press the SET Press the SET
Display
Operation
The value is 100 % in the maximum position of the potentiometer
MODE
2.4 Output terminal function parameters
2.3.19 Start-time ground fault detection selection Pr
2.4.1
Up-to-frequency Pr
Setting
2.4.2 Output frequency detection Pr. 42 , Pr
2.5.1 Output current detection functions Pr. 48 , Pr
2.5 Current detection function parameters
Setting
Setting
2.5.2 Zero current detection Pr. 50 , Pr
Setting
2.6 Display function parameters
2.6.1 Monitor display Pr. 52 , Pr
Refer to page
2.6.2 Setting dial function selection Pr
OperationDisplay
2.7 Restart operation parameters
2.7.1 Restart setting Pr. 57 , Pr. 58 , H6
2.6.3 Monitoring reference Pr. 55 , Pr
Setting
Restart voltage cushion time Pr. 58 setting
Setting
Power supply R, S, T
Pr. 58 setting
With speed search H6=0,10 The motor will coast
2.8 Additional function parameters
2.8.1 Remote setting function selection Pr
Frequency setting storage function
Setting
Additional function parameters
Frequency setting storage conditions
2.9.1 Input terminal function selection Pr. 60 , Pr. 61 , Pr. 62 , Pr
2.9 Terminal function selection parameters
Terminal function selection parameters
Setting
REMARKS
Terminal function selection parameters
2.9.2 Output terminal function selection Pr. 64 , Pr
Setting
Setting
2.10 Operation selection function parameters
2.10.1 Retry function Pr. 66 , Pr. 67 , Pr. 68 , Pr
The cumulative number in Pr. 69 is incremented by 1 when retry operation is regarded as successful, i.e. when normal operation is continued without the protective function major fault activated during a period four times longer than the time set in Pr
Setting
2.10.2 PWM carrier frequency Pr. 70 , Pr
You can change the motor sound
Refer to page
2.10.3 Voltage input selection Pr
2.10.4 Input filter time constant Pr
2.10.5 Reset selection/PU stop selection Pr
Setting
Setting
operation panel Restarting method with shown
1 How to make a restart after a stop by the RESETSTOP input from the
input
Operation selection function parameters
Operation selection function parameters
2.10.6 Cooling fan operation selection Pr
Setting
Setting
2.10.7 Parameter write disable selection Pr
Setting
2.10.9 Operation mode selection Pr
2.10.8 Reverse rotation prevention selection Pr
Operation selection function parameters
Setting
1 PU operation interlock
Function/operation changed by switching on-off the MRS signal
1 Preparation
2 Function
Set 8 switching to other than external operation mode in Pr
2 Operation mode switching by external signal
1 Preparation
2 Function
2 PID action overview
Setting 1 Basic PID control configuration
2.10.10 PID control Pr. 88 to Pr
2 PD action
The contact input signal AU Signal need not be turned on
3 Wiring example
5 Parameter setting
4 I/O signals
Operation selection function parameters
6 Adjustment procedure
Operation selection function parameters
7 Calibration example
Detector output calibration
Set point input calibration
Setting
2.11 Auxiliary parameters
2.11.1 Slip compensation Pr. 95 , Pr. 96 , Pr
Setting
2.11.2 Automatic torque boost selection Pr
Operating conditions
2.12.1 Maintenance output function H1 , H2
2.12 Maintenance parameters
2.11.3 Motor primary resistance Pr
Setting
2.12.2 Current average value monitor signal H3 , H4 , H5
Pulse operation
Setting
Maintenance timer value H1
4 Output of maintenance timer value maintenance parameter H1
it is 2s when the maintenance timer value H1
is less than 16000h and 9s when exceeds
2.13.1 Meter frequency meter calibration C1
2.13 Calibration parameters
OperationDisplay
Flicker ... Parameter setting complete
Set the value of the calibration parameter C1 AM terminal calibration
Calibration parameters
At 5V, the meter generally deflects to full-scale
2.14.1 Parameter clear CLr
2.14.2 Alarm history clear ECL
2.14 Clear parameters
1 Operational functions
2.15 Communication parameters
1 Operation mode switching Operation mode switching method
Communication parameters
2 Operation mode-based functions
Communication specifications
2.15.1 Communication settings n1 to n7 , n11
Communication-related parameters
Refer to page 180 for the instruction codes
To make communication between the personal computer and inverter, initialization of the communication specifications must be made to the inverter. If initial setting is not made or there is a setting fault, data transfer cannot be made
Setting
2 Communication operation presence/absence and data format types
Computer programming 1 Communication protocol
Data used is hexadecimal
3 Data format
Data format types
1 Communication request data from computer to inverter
Data definitions
Communication parameters
setting 10ms
Computer Inverter Inverter Computer
Inverter data processing time
· When the setting is 0, RS-485 communication is disabled
Waiting
number
Always set the communication check time interval before starting operation to prevent hazardous conditions
Communication parameters
Setting items and set data
4 digits
6 digits
Communication parameters
For example
For example
Description
Communication parameters
Communication parameters
REMARKS
5 Operation at alarm occurrence
Error Code List
6 Communication error
The parity check result does not match the specified parity
To change the operation mode to computer link operation
7 Program example
General flowchart
Program
Pr. 79 ≠
2.15.2 Operation and speed command source n8 , n9
Setting
Operation is valid only from external terminal signal
2.15.3 Link startup mode selection n10
Explanation of table
Communication parameters
Refer to to page
Setting
REMARKS
2.15.4 E2PROM write selection n12
2.16.1 PU display language selection n13
2.16 Parameter unit FR-PU04 setting
2.16.2 PU buzzer control n14
Setting
2.16.4 PU main display screen data selection n16
2.16.3 PU contrast adjustment n15
Setting
During stop
Setting
2.16.5 Disconnected PU detection/PU setting lock selection n17
MEMO
Troubleshooting
Always read the instructions before using the equipment
3. PROTECTIVE FUNCTIONS
Chapter Chapter
Errors Alarms
3.1 Errors Alarms
Errors Alarms
3.1.1 Error alarm definitions
1 Major failures
FR-PU04
Errors Alarms
OV During Acc
FR-PU04
Errors Alarms
Stall prevention
is set to OH
2 Minor failures
Check point
3 Warnings
Errors Alarms
FR-PU04
4 Write errors
Errors Alarms
3.1.4 Resetting the inverter
3.1.3 Correspondence between digital and actual characters
3.2.1 Motor remains stopped
3.2 Troubleshooting
3.2.2 Motor rotates in opposite direction
3.2.3 Speed greatly differs from the setting
3.2.4 Acceleration/deceleration is not smooth
3.2.5 Motor current is large
3.2.9 Operation panel display is not operating
3.2.8 Operation mode is not changed properly
3.2.10 Parameter write cannot be performed
3.2.11 Motor produces annoying sound
4. SPECIFICATIONS
Chapter Chapter Chapter
Specification list
Chapter
Specification list
4.1 Specification list 4.1.1 Ratings
1 Three-phase 200V power supply
SPECIFICATIONS
2 Three-phase 400V power supply
Specification list
Specification list
3 Single-phase 100V power supply
Specification list
4.1.2 Common specifications
failure and alarm. 1 contact output 1 contact
Specification list
specificationsControl
signalsOutput
Outline drawings
4.2 Outline drawings
φ5 hole
0.205
φ5 hole
Outline drawings
0.20
Cooling fan×1
SPECIFICATIONS
Panel cut dimension drawing
Parameter unit FR-PU04
Outline drawing
MEMO
APPENDIX
APPENDIX 1 Parameter Instruction Code List
Parameter Instruction Code List
APPENDIX 1 Parameter Instruction Code List
Parameter Instruction Code List
Display
Parameter Instruction Code List
Additional function
Terminal functions
Multi
speed
Calibration
Parameter Instruction Code List
Parameter for manufacturer
Func
Setting
Name
Code
The manual number is given on the bottom left of the back cover
REVISIONS
Print Date
Manual Number