Manuals / Mitsubishi Electronics / Computer Equipment / Power Supply

Mitsubishi Electronics FR-S500 Revisions, Print Date, Manual Number, IBNA-0600209ENG-A

Models: FR-S500

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REVISIONS

*The manual number is given on the bottom left of the back cover.

Print Date	*Manual Number	Revision
Dec., 2004	IB(NA)-0600209ENG-A	First edition

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Mitsubishi Electronics FR-S500 Revisions, The manual number is given on the bottom left of the back cover, Print Date

Contents

WIRING SPECIFICATIONSFR-S500 TRANSISTORIZED INVERTERThis section is specifically about safety matters 1. Electric Shock Prevention1 Transportation and installation 2. Fire Prevention3. Injury Prevention 4. Additional Instructions3 Trial run 2 Wiring4 Operation 6 Maintenance, inspection and parts replacement 5 Emergency stop7 Disposing of the inverter 8 General instructions1. WIRING CONTENTS1.1 Standard connection diagram and terminal specifications 1.3 How to use the control circuit terminalsHandling of the RS-485 connector 2. FUNCTIONS1.6 Connection to the Stand-Alone Option Design informationMaintenance parameters 2.4 Output terminal function parameters2.5 Current detection function parameters Display function parametersParameter unit FR-PU04 setting Errors Alarms3.2 Troubleshooting 3. PROTECTIVE FUNCTIONS4. SPECIFICATIONS Specification listAPPENDIX Outline drawings1. WIRING 1.1 Standard connection diagram and terminalspecifications How to use the control circuit terminals1.1.1 Standard connection diagram 1.1 Standard connection diagram and terminal specificationsStandardconnection diagramand terminal specifications 1.1.2 Explanation of main circuit terminals 1 Main circuit2 Control circuit Changeover contact output indicates 1.2 Main circuit terminals 1.2.1 Terminal block layoutPower supply Motor Power supply3Single-phase 100V power input FR-S510WE-0.1K, 0.2K, 0.4K-NAFR-S510WE-0.75K-NA Motor1.2.2 Cables, wiring length, and crimping terminals 1 Three-phase 200V power input2 Three-phase 400V power input 3 Single-phase 100V power input1.2.3 Wiring instructions 1 Three-phase 200V power input 1.2.4 Selection of peripheral devices2 Three-phase 400V power input 3. The power factor may be slightly lower 1 To-ground leakage currents Select the NFB according to the inverter power supply capacity 2 Line-to-line leakage currentsInstall one NFB per inverter Leakage current Ig1 mA Leakage current Ign mALeakage current Ig2 mA Motor leakageThe ground leakage circuit breaker should be installed to the primary power supply side of the inverter 1 Inverter input side magnetic contactor MC 1.2.6 Power-off and magnetic contactor MC2 Handling of output side magnetic contactor Page 1.2.8 Regarding noise and the installation of a noise filter 1 General countermeasures1.2.9 Grounding precautions 1.2.10 Power supply harmonics 1 Rectifying the motor insulation 1.2.11 Inverter-driven 400V class motor2 Suppressing the surge voltage on the inverter side 1.3.2 Wiring instructions 1.3 How to use the control circuit terminals1.3.1 Terminal block layout 1.3.3 Changing the control logic 2 Source logic type 1.4 Input terminals 1 Two-wire type connection STF, STR1.4.1 Run start and stop STF, STR, STOP 2 Three-wire type connection STF, STR, STOP DC Injection Brake and Coasting to Stop FunctionalityStart/Stop Timing Chart for two-wire type Forward-Reverse Rotation Switch-Over Timing Chart REMARKSInput terminals 0.5Hz1 Voltage input 10, 2 1.4.3 External frequency selection REX, RH, RM, RL 2 Current input 4, 5, AUMulti-Speed Operation Connection Example REMARKS Multi-Speed SettingInput terminals Refer to page 126 for the procedure of indicator adjustment 1.4.4 Indicator connection and adjustment AMTerminal AM Output Circuit 1.4.6 Signal inputs by contactless switches 1.4.5 Control circuit common terminals SD, 5, SE1.5.1 Multi-speed setting RL, RM, RH, REX signals Remote setting RL, RM, RH signals1.5.2 Second function selection RT signal Pr. 60 to Pr. 63 setting 1.5.3 Current input selection AU signal Pr. 60 to Pr. 63 setting1.5.4 Start self-holding selection STOP signal Pr. 60 to Pr 1.5.5 Output shut-off MRS signal Pr. 60 to Pr. 63 settingdisable operation by the To stop the motor by1.5.7 Jog operation JOG signal Pr. 60 to Pr. 63 setting 1.5.6 External thermal relay input Pr. 60 to Pr. 63 setting1 Jog operation using external signals After opening terminals RES-SD about 1s, operation is enabled 1.5.9 PID control valid terminal Pr. 60 to Pr. 63 setting 1.5.10 PU operation/external operation switchover Pr. 60 to Pr1.6 Connection to the Stand-Alone Option 1.6.1 Connection of the brake unit BU type1.6.2 Connection of the high power factor converter FR-HC 1.6.3 Connection of the power regeneration common converter FR-CV 1.7 Handling of the RS-485 connector 1.7.1 Connection of the parameter unit FR-PU04System configuration examples 1.7.2 Wiring of RS-485 communication1 Connection of a computer to the inverter 11 connection Handling of the RS-485 connector 2 Combination of computer and multiple inverters 1n connectionMaker Wiring methods 1 Wiring of one RS-485 computer and one inverter2 Wiring of one RS-485 computer and n inverters several inverters Handling of the RS-485 connector1.8 Design information MEMO 2. FUNCTIONS ChapterChapter Chapter Chapter2.1 Function Parameter list Function Parameter listFunction Parameter list Parameter Listfunctions FUNCTIONSSetting Range SettingParameter List Function Parameter listList Function Parameter listFUNCTIONS With frequency setting Parameter ListFunction Parameter list Automaticrestart functionsMinimum Factory Refer Cus Name Setting Range Setting Setting To tomer IncrementsSettingFunction Parameter list Func- Para- Indica- tion meter tionFunction Parameter list Parameter ListselectionOperation functions Function Parameter list Parameter ListMulti selectionParameter List Function Parameter listtorque operationMaintenance parameters Parameter for manufacturer settingAdditional parameters Function Parameter listFactory settings may differ because of calibration parameters Calibration parametersParameter List Function Parameter listCommunication Parameters Function Parameter listParameter List 0 As set in PrPU parameters is validnot accepted. The stop key Parameter List2.2 List of parameters classified by purpose of use List of parameters classified by purpose of useList of parameters classified by purpose of use Purpose of UseParameter Numbers Parameter numbers which must be setSetting 2.3 Explanation of functions parameters2.3.1 Torque boost Pr2.3.2 Maximum and minimum frequency Pr SettingYou can clamp the upper and lower limits of the output2.3.3 Base frequency, base frequency voltage Pr.3 , Pr.19 , Pr.47 SettingPr. 24 to Pr. 27 , Pr. 80 to Pr 2.3.4 Multi-speed operation Pr. 4 , Pr. 5 , PrSetting Used to set motor acceleration deceleration timesmaller value for a faster speed Set a larger value for a slowerSetting Pr.3Acceleration deceleration time sSetting 2.3.6 Selection and protection of a motor Pr. 9 , Pr. 71 , H7POINT Use an external thermal relayREMARKS Explanation of functions parameters2.3.7 DC injection brake Pr. 10 , Pr. 11 , Pr SettingInstall a mechanical brake. No holding torque is provided Explanation of functions parameters2.3.8 Starting frequency Pr rangeSetting2.3.9 Load pattern selection Pr 100%Base frequency Output frequency Hz Boost for forward rotation Boost for forward rotation2.3.10 Jog operation Pr.15 , Pr.16 2.3.11RUN key rotation direction selection Pr.17 using the FWD or REV2.3.12 Stall prevention function and current limit function Pr Always perform test operation 2.3.13 Stall prevention Pr. 22 , Pr. 23 , Pr SettingTest operation must be performed 2.3.14 Acceleration/deceleration pattern Pr SettingSet the acceleration/deceleration pattern Explanation of functions parameters2.3.15 Extended function display selection Pr 2.3.16 Frequency jump Prto Pr Setting2.3.17 Speed display Pr Setting2.3.18 Biases and gains of the frequency setting voltage current Pr. 38 , Pr. 39 , C2 to C71 How to change the highest frequency OperationDisplay SettingOperationDisplay Pr. 30 must be set to8. Press the SET to set the value By turning the Press the SET Press the SETOperation DisplayThe value is 100 % in the maximum position of the potentiometer MODE2.3.19 Start-time ground fault detection selection Pr 2.4 Output terminal function parameters2.4.1 Up-to-frequency Pr2.4.2 Output frequency detection Pr. 42 , Pr SettingSetting 2.5 Current detection function parameters2.5.1 Output current detection functions Pr. 48 , Pr 2.5.2 Zero current detection Pr. 50 , Pr Setting2.6.1 Monitor display Pr. 52 , Pr 2.6 Display function parametersSetting OperationDisplay 2.6.2 Setting dial function selection PrRefer to page 2.7.1 Restart setting Pr. 57 , Pr. 58 , H6 2.7 Restart operation parameters2.6.3 Monitoring reference Pr. 55 , Pr SettingSetting Restart voltage cushion time Pr. 58 settingPower supply R, S, T Pr. 58 settingWith speed search H6=0,10 The motor will coast 2.8.1 Remote setting function selection Pr 2.8 Additional function parametersSetting Frequency setting storage functionFrequency setting storage conditions Additional function parameters2.9 Terminal function selection parameters 2.9.1 Input terminal function selection Pr. 60 , Pr. 61 , Pr. 62 , PrREMARKS SettingTerminal function selection parameters Setting 2.9.2 Output terminal function selection Pr. 64 , PrTerminal function selection parameters 2.10.1 Retry function Pr. 66 , Pr. 67 , Pr. 68 , Pr 2.10 Operation selection function parametersSetting The cumulative number in Pr. 69 is incremented by 1 when retry operation is regarded as successful, i.e. when normal operation is continued without the protective function major fault activated during a period four times longer than the time set in Pr 2.10.2 PWM carrier frequency Pr. 70 , Pr SettingYou can change the motor sound Refer to page2.10.3 Voltage input selection Pr 2.10.5 Reset selection/PU stop selection Pr 2.10.4 Input filter time constant PrSetting Setting1 How to make a restart after a stop by the RESETSTOP input from the operation panel Restarting method with showninput Operation selection function parametersSetting 2.10.6 Cooling fan operation selection PrOperation selection function parameters 2.10.7 Parameter write disable selection Pr Setting2.10.8 Reverse rotation prevention selection Pr 2.10.9 Operation mode selection PrSetting Setting Operation selection function parametersFunction/operation changed by switching on-off the MRS signal 1 PU operation interlock1 Preparation 2 Function2 Operation mode switching by external signal Set 8 switching to other than external operation mode in Pr1 Preparation 2 Function2.10.10 PID control Pr. 88 to Pr Setting 1 Basic PID control configuration2 PID action overview 2 PD action 3 Wiring example The contact input signal AU Signal need not be turned on4 I/O signals 5 Parameter setting6 Adjustment procedure Operation selection function parameters7 Calibration example Operation selection function parametersSet point input calibration Detector output calibration2.11.1 Slip compensation Pr. 95 , Pr. 96 , Pr 2.11 Auxiliary parametersSetting Operating conditions 2.11.2 Automatic torque boost selection PrSetting 2.12 Maintenance parameters 2.12.1 Maintenance output function H1 , H22.11.3 Motor primary resistance Pr Setting2.12.2 Current average value monitor signal H3 , H4 , H5 Setting Pulse operation4 Output of maintenance timer value maintenance parameter H1 Maintenance timer value H1it is 2s when the maintenance timer value H1 is less than 16000h and 9s when exceeds2.13 Calibration parameters 2.13.1 Meter frequency meter calibration C1Flicker ... Parameter setting complete OperationDisplaySet the value of the calibration parameter C1 AM terminal calibration Calibration parametersAt 5V, the meter generally deflects to full-scale 2.14 Clear parameters 2.14.2 Alarm history clear ECL2.14.1 Parameter clear CLr 2.15 Communication parameters 1 Operational functions1 Operation mode switching Operation mode switching method Communication parameters2 Operation mode-based functions 2.15.1 Communication settings n1 to n7 , n11 Communication specificationsCommunication-related parameters Refer to page 180 for the instruction codesSetting To make communication between the personal computer and inverter, initialization of the communication specifications must be made to the inverter. If initial setting is not made or there is a setting fault, data transfer cannot be madeComputer programming 1 Communication protocol 2 Communication operation presence/absence and data format types3 Data format Data used is hexadecimalData format types 1 Communication request data from computer to inverterData definitions setting 10ms Communication parametersComputer Inverter Inverter Computer Inverter data processing time· When the setting is 0, RS-485 communication is disabled number WaitingAlways set the communication check time interval before starting operation to prevent hazardous conditions Setting items and set data Communication parameters4 digits 6 digitsFor example For exampleCommunication parameters Communication parameters DescriptionREMARKS Communication parametersError Code List 5 Operation at alarm occurrence6 Communication error The parity check result does not match the specified parity7 Program example To change the operation mode to computer link operationGeneral flowchart ProgramSetting 2.15.2 Operation and speed command source n8 , n9Pr. 79 ≠ 2.15.3 Link startup mode selection n10 Operation is valid only from external terminal signalExplanation of table Communication parametersSetting Refer to to page2.15.4 E2PROM write selection n12 REMARKS2.16 Parameter unit FR-PU04 setting 2.16.1 PU display language selection n132.16.2 PU buzzer control n14 Setting2.16.3 PU contrast adjustment n15 2.16.4 PU main display screen data selection n16Setting During stop2.16.5 Disconnected PU detection/PU setting lock selection n17 SettingMEMO Always read the instructions before using the equipment Troubleshooting3. PROTECTIVE FUNCTIONS Chapter Chapter3.1 Errors Alarms Errors Alarms1 Major failures 3.1.1 Error alarm definitionsErrors Alarms Errors Alarms FR-PU04OV During Acc FR-PU04Errors Alarms is set to OH Stall prevention2 Minor failures Errors Alarms 3 WarningsCheck point FR-PU04 4 Write errors 3.1.3 Correspondence between digital and actual characters 3.1.4 Resetting the inverterErrors Alarms 3.2 Troubleshooting 3.2.1 Motor remains stopped3.2.3 Speed greatly differs from the setting 3.2.2 Motor rotates in opposite direction3.2.4 Acceleration/deceleration is not smooth 3.2.5 Motor current is large3.2.8 Operation mode is not changed properly 3.2.9 Operation panel display is not operating3.2.10 Parameter write cannot be performed 3.2.11 Motor produces annoying soundChapter Chapter Chapter 4. SPECIFICATIONSSpecification list Chapter1 Three-phase 200V power supply 4.1 Specification list 4.1.1 RatingsSpecification list Specification list 2 Three-phase 400V power supplySPECIFICATIONS 3 Single-phase 100V power supply Specification list4.1.2 Common specifications Specification listSpecification list failure and alarm. 1 contact output 1 contactspecificationsControl signalsOutput4.2 Outline drawings Outline drawingsφ5 hole 0.205Outline drawings φ5 hole0.20 Cooling fan×1Panel cut dimension drawing SPECIFICATIONSParameter unit FR-PU04 Outline drawingMEMO APPENDIX 1 Parameter Instruction Code List APPENDIXAPPENDIX 1 Parameter Instruction Code List Parameter Instruction Code ListParameter Instruction Code List Parameter Instruction Code List DisplayAdditional function Terminal functionsspeed MultiParameter for manufacturer Parameter Instruction Code ListCalibration Setting FuncName CodeREVISIONS The manual number is given on the bottom left of the back coverPrint Date Manual Number