TRANSISTORIZED INVERTER
WIRING
SPECIFICATIONS
FR-S500
1. Electric Shock Prevention
This section is specifically about safety matters
4. Additional Instructions
1 Transportation and installation
2. Fire Prevention
3. Injury Prevention
2 Wiring
3 Trial run
4 Operation
8 General instructions
6 Maintenance, inspection and parts replacement
5 Emergency stop
7 Disposing of the inverter
1.3 How to use the control circuit terminals
1. WIRING
CONTENTS
1.1 Standard connection diagram and terminal specifications
Design information
Handling of the RS-485 connector
2. FUNCTIONS
1.6 Connection to the Stand-Alone Option
Display function parameters
Maintenance parameters
2.4 Output terminal function parameters
2.5 Current detection function parameters
3. PROTECTIVE FUNCTIONS
Parameter unit FR-PU04 setting
Errors Alarms
3.2 Troubleshooting
Outline drawings
4. SPECIFICATIONS
Specification list
APPENDIX
How to use the control circuit terminals
1. WIRING
1.1 Standard connection diagram and terminal
specifications
1.1 Standard connection diagram and terminal specifications
1.1.1 Standard connection diagram
Standardconnection diagramand terminal specifications
1 Main circuit
1.1.2 Explanation of main circuit terminals
2 Control circuit
Changeover contact output indicates
Power supply
1.2 Main circuit terminals
1.2.1 Terminal block layout
Power supply Motor
Motor
3Single-phase 100V power input
FR-S510WE-0.1K, 0.2K, 0.4K-NA
FR-S510WE-0.75K-NA
3 Single-phase 100V power input
1.2.2 Cables, wiring length, and crimping terminals
1 Three-phase 200V power input
2 Three-phase 400V power input
1.2.3 Wiring instructions
1.2.4 Selection of peripheral devices
1 Three-phase 200V power input
2 Three-phase 400V power input
3. The power factor may be slightly lower
1 To-ground leakage currents
2 Line-to-line leakage currents
Select the NFB according to the inverter power supply capacity
Install one NFB per inverter
Motor leakage
Leakage current Ig1 mA
Leakage current Ign mA
Leakage current Ig2 mA
The ground leakage circuit breaker should be installed to the primary power supply side of the inverter
1.2.6 Power-off and magnetic contactor MC
1 Inverter input side magnetic contactor MC
2 Handling of output side magnetic contactor
Page
1 General countermeasures
1.2.8 Regarding noise and the installation of a noise filter
1.2.9 Grounding precautions
1.2.10 Power supply harmonics
1.2.11 Inverter-driven 400V class motor
1 Rectifying the motor insulation
2 Suppressing the surge voltage on the inverter side
1.3 How to use the control circuit terminals
1.3.2 Wiring instructions
1.3.1 Terminal block layout
1.3.3 Changing the control logic
2 Source logic type
1 Two-wire type connection STF, STR
1.4 Input terminals
1.4.1 Run start and stop STF, STR, STOP
DC Injection Brake and Coasting to Stop Functionality
2 Three-wire type connection STF, STR, STOP
0.5Hz
Start/Stop Timing Chart for two-wire type
Forward-Reverse Rotation Switch-Over Timing Chart REMARKS
Input terminals
1 Voltage input 10, 2
2 Current input 4, 5, AU
1.4.3 External frequency selection REX, RH, RM, RL
Multi-Speed Setting
Multi-Speed Operation Connection Example REMARKS
Input terminals
1.4.4 Indicator connection and adjustment AM
Refer to page 126 for the procedure of indicator adjustment
Terminal AM Output Circuit
1.4.5 Control circuit common terminals SD, 5, SE
1.4.6 Signal inputs by contactless switches
1.5.3 Current input selection AU signal Pr. 60 to Pr. 63 setting
1.5.1 Multi-speed setting RL, RM, RH, REX signals
Remote setting RL, RM, RH signals
1.5.2 Second function selection RT signal Pr. 60 to Pr. 63 setting
To stop the motor by
1.5.4 Start self-holding selection STOP signal Pr. 60 to Pr
1.5.5 Output shut-off MRS signal Pr. 60 to Pr. 63 setting
disable operation by the
1.5.6 External thermal relay input Pr. 60 to Pr. 63 setting
1.5.7 Jog operation JOG signal Pr. 60 to Pr. 63 setting
1 Jog operation using external signals
After opening terminals RES-SD about 1s, operation is enabled
1.5.10 PU operation/external operation switchover Pr. 60 to Pr
1.5.9 PID control valid terminal Pr. 60 to Pr. 63 setting
1.6.1 Connection of the brake unit BU type
1.6 Connection to the Stand-Alone Option
1.6.2 Connection of the high power factor converter FR-HC
1.6.3 Connection of the power regeneration common converter FR-CV
1.7.1 Connection of the parameter unit FR-PU04
1.7 Handling of the RS-485 connector
1.7.2 Wiring of RS-485 communication
System configuration examples
1 Connection of a computer to the inverter 11 connection
2 Combination of computer and multiple inverters 1n connection
Handling of the RS-485 connector
Maker
Handling of the RS-485 connector
Wiring methods
1 Wiring of one RS-485 computer and one inverter
2 Wiring of one RS-485 computer and n inverters several inverters
1.8 Design information
MEMO
Chapter
2. FUNCTIONS
Chapter
Chapter Chapter
Function Parameter list
2.1 Function Parameter list
FUNCTIONS
Function Parameter list
Parameter List
functions
Function Parameter list
Setting Range
Setting
Parameter List
Function Parameter list
List
FUNCTIONS
Automaticrestart functions
With frequency setting
Parameter List
Function Parameter list
Func- Para- Indica- tion meter tion
Minimum Factory Refer Cus Name Setting Range Setting Setting To tomer
IncrementsSetting
Function Parameter list
Parameter List
Function Parameter list
selectionOperation functions
selection
Function Parameter list
Parameter List
Multi
operation
Parameter List
Function Parameter list
torque
Function Parameter list
Maintenance parameters
Parameter for manufacturer setting
Additional parameters
Function Parameter list
Factory settings may differ because of calibration parameters
Calibration parameters
Parameter List
0 As set in Pr
Communication Parameters
Function Parameter list
Parameter List
Parameter List
PU parameters
is valid
not accepted. The stop key
List of parameters classified by purpose of use
2.2 List of parameters classified by purpose of use
Parameter numbers which must be set
List of parameters classified by purpose of use
Purpose of Use
Parameter Numbers
Torque boost Pr
Setting
2.3 Explanation of functions parameters
2.3.1
lower limits of the output
2.3.2 Maximum and minimum frequency Pr
Setting
You can clamp the upper and
Setting
2.3.3 Base frequency, base frequency voltage Pr.3 , Pr.19 , Pr.47
2.3.4 Multi-speed operation Pr. 4 , Pr. 5 , Pr
Pr. 24 to Pr. 27 , Pr. 80 to Pr
Setting
Set a larger value for a slower
Used to set motor acceleration
deceleration time
smaller value for a faster speed
deceleration time s
Setting
Pr.3
Acceleration
Use an external thermal relay
Setting
2.3.6 Selection and protection of a motor Pr. 9 , Pr. 71 , H7
POINT
Explanation of functions parameters
REMARKS
Explanation of functions parameters
2.3.7 DC injection brake Pr. 10 , Pr. 11 , Pr
Setting
Install a mechanical brake. No holding torque is provided
rangeSetting
2.3.8 Starting frequency Pr
Boost for forward rotation Boost for forward rotation
2.3.9 Load pattern selection Pr
100%
Base frequency Output frequency Hz
using the FWD or REV
2.3.10 Jog operation Pr.15 , Pr.16
2.3.11
RUN key rotation direction selection Pr.17
2.3.12 Stall prevention function and current limit function Pr
Always perform test operation
Setting
2.3.13 Stall prevention Pr. 22 , Pr. 23 , Pr
Test operation must be performed
Explanation of functions parameters
2.3.14 Acceleration/deceleration pattern Pr
Setting
Set the acceleration/deceleration pattern
Setting
2.3.15 Extended function display selection Pr
2.3.16 Frequency jump Pr
to Pr
Setting
2.3.17 Speed display Pr
Pr. 38 , Pr. 39 , C2 to C7
2.3.18 Biases and gains of the frequency setting voltage current
Setting
1 How to change the highest frequency
Operation
Display
By turning the Press the SET Press the SET
OperationDisplay
Pr. 30 must be set to
8. Press the SET to set the value
MODE
Operation
Display
The value is 100 % in the maximum position of the potentiometer
Up-to-frequency Pr
2.3.19 Start-time ground fault detection selection Pr
2.4 Output terminal function parameters
2.4.1
Setting
2.4.2 Output frequency detection Pr. 42 , Pr
2.5 Current detection function parameters
Setting
2.5.1 Output current detection functions Pr. 48 , Pr
Setting
2.5.2 Zero current detection Pr. 50 , Pr
2.6 Display function parameters
2.6.1 Monitor display Pr. 52 , Pr
Setting
2.6.2 Setting dial function selection Pr
OperationDisplay
Refer to page
Setting
2.7.1 Restart setting Pr. 57 , Pr. 58 , H6
2.7 Restart operation parameters
2.6.3 Monitoring reference Pr. 55 , Pr
Pr. 58 setting
Setting
Restart voltage cushion time Pr. 58 setting
Power supply R, S, T
With speed search H6=0,10 The motor will coast
2.8 Additional function parameters
2.8.1 Remote setting function selection Pr
Frequency setting storage function
Setting
Additional function parameters
Frequency setting storage conditions
2.9.1 Input terminal function selection Pr. 60 , Pr. 61 , Pr. 62 , Pr
2.9 Terminal function selection parameters
Setting
REMARKS
Terminal function selection parameters
2.9.2 Output terminal function selection Pr. 64 , Pr
Setting
Terminal function selection parameters
2.10 Operation selection function parameters
2.10.1 Retry function Pr. 66 , Pr. 67 , Pr. 68 , Pr
Setting
The cumulative number in Pr. 69 is incremented by 1 when retry operation is regarded as successful, i.e. when normal operation is continued without the protective function major fault activated during a period four times longer than the time set in Pr
Refer to page
2.10.2 PWM carrier frequency Pr. 70 , Pr
Setting
You can change the motor sound
2.10.3 Voltage input selection Pr
Setting
2.10.5 Reset selection/PU stop selection Pr
2.10.4 Input filter time constant Pr
Setting
Operation selection function parameters
1 How to make a restart after a stop by the RESETSTOP input from the
operation panel Restarting method with shown
input
2.10.6 Cooling fan operation selection Pr
Setting
Operation selection function parameters
Setting
2.10.7 Parameter write disable selection Pr
2.10.9 Operation mode selection Pr
2.10.8 Reverse rotation prevention selection Pr
Setting
Operation selection function parameters
Setting
2 Function
Function/operation changed by switching on-off the MRS signal
1 PU operation interlock
1 Preparation
2 Function
2 Operation mode switching by external signal
Set 8 switching to other than external operation mode in Pr
1 Preparation
Setting 1 Basic PID control configuration
2.10.10 PID control Pr. 88 to Pr
2 PID action overview
2 PD action
The contact input signal AU Signal need not be turned on
3 Wiring example
5 Parameter setting
4 I/O signals
Operation selection function parameters
6 Adjustment procedure
Operation selection function parameters
7 Calibration example
Detector output calibration
Set point input calibration
2.11 Auxiliary parameters
2.11.1 Slip compensation Pr. 95 , Pr. 96 , Pr
Setting
2.11.2 Automatic torque boost selection Pr
Operating conditions
Setting
Setting
2.12 Maintenance parameters
2.12.1 Maintenance output function H1 , H2
2.11.3 Motor primary resistance Pr
2.12.2 Current average value monitor signal H3 , H4 , H5
Pulse operation
Setting
is less than 16000h and 9s when exceeds
4 Output of maintenance timer value maintenance parameter H1
Maintenance timer value H1
it is 2s when the maintenance timer value H1
2.13.1 Meter frequency meter calibration C1
2.13 Calibration parameters
Calibration parameters
Flicker ... Parameter setting complete
OperationDisplay
Set the value of the calibration parameter C1 AM terminal calibration
At 5V, the meter generally deflects to full-scale
2.14.2 Alarm history clear ECL
2.14 Clear parameters
2.14.1 Parameter clear CLr
Communication parameters
2.15 Communication parameters
1 Operational functions
1 Operation mode switching Operation mode switching method
2 Operation mode-based functions
Refer to page 180 for the instruction codes
2.15.1 Communication settings n1 to n7 , n11
Communication specifications
Communication-related parameters
To make communication between the personal computer and inverter, initialization of the communication specifications must be made to the inverter. If initial setting is not made or there is a setting fault, data transfer cannot be made
Setting
2 Communication operation presence/absence and data format types
Computer programming 1 Communication protocol
1 Communication request data from computer to inverter
3 Data format
Data used is hexadecimal
Data format types
Data definitions
Inverter data processing time
setting 10ms
Communication parameters
Computer Inverter Inverter Computer
· When the setting is 0, RS-485 communication is disabled
Waiting
number
Always set the communication check time interval before starting operation to prevent hazardous conditions
6 digits
Setting items and set data
Communication parameters
4 digits
For example
For example
Communication parameters
Description
Communication parameters
Communication parameters
REMARKS
The parity check result does not match the specified parity
Error Code List
5 Operation at alarm occurrence
6 Communication error
Program
7 Program example
To change the operation mode to computer link operation
General flowchart
2.15.2 Operation and speed command source n8 , n9
Setting
Pr. 79 ≠
Communication parameters
2.15.3 Link startup mode selection n10
Operation is valid only from external terminal signal
Explanation of table
Refer to to page
Setting
REMARKS
2.15.4 E2PROM write selection n12
Setting
2.16 Parameter unit FR-PU04 setting
2.16.1 PU display language selection n13
2.16.2 PU buzzer control n14
During stop
2.16.3 PU contrast adjustment n15
2.16.4 PU main display screen data selection n16
Setting
Setting
2.16.5 Disconnected PU detection/PU setting lock selection n17
MEMO
Chapter Chapter
Always read the instructions before using the equipment
Troubleshooting
3. PROTECTIVE FUNCTIONS
Errors Alarms
3.1 Errors Alarms
3.1.1 Error alarm definitions
1 Major failures
Errors Alarms
FR-PU04
Errors Alarms
FR-PU04
OV During Acc
Errors Alarms
Stall prevention
is set to OH
2 Minor failures
3 Warnings
Errors Alarms
Check point
FR-PU04
4 Write errors
3.1.4 Resetting the inverter
3.1.3 Correspondence between digital and actual characters
Errors Alarms
3.2.1 Motor remains stopped
3.2 Troubleshooting
3.2.5 Motor current is large
3.2.3 Speed greatly differs from the setting
3.2.2 Motor rotates in opposite direction
3.2.4 Acceleration/deceleration is not smooth
3.2.11 Motor produces annoying sound
3.2.8 Operation mode is not changed properly
3.2.9 Operation panel display is not operating
3.2.10 Parameter write cannot be performed
Chapter
Chapter Chapter Chapter
4. SPECIFICATIONS
Specification list
4.1 Specification list 4.1.1 Ratings
1 Three-phase 200V power supply
Specification list
2 Three-phase 400V power supply
Specification list
SPECIFICATIONS
Specification list
3 Single-phase 100V power supply
Specification list
4.1.2 Common specifications
signalsOutput
Specification list
failure and alarm. 1 contact output 1 contact
specificationsControl
0.205
4.2 Outline drawings
Outline drawings
φ5 hole
Cooling fan×1
Outline drawings
φ5 hole
0.20
Outline drawing
Panel cut dimension drawing
SPECIFICATIONS
Parameter unit FR-PU04
MEMO
APPENDIX
APPENDIX 1 Parameter Instruction Code List
Parameter Instruction Code List
APPENDIX 1 Parameter Instruction Code List
Parameter Instruction Code List
Terminal functions
Parameter Instruction Code List
Display
Additional function
Multi
speed
Parameter Instruction Code List
Parameter for manufacturer
Calibration
Code
Setting
Func
Name
Manual Number
REVISIONS
The manual number is given on the bottom left of the back cover
Print Date
Refer to 
to 
(page 132)