FR-S500
WIRING
SPECIFICATIONS
TRANSISTORIZED INVERTER
This section is specifically about safety matters
1. Electric Shock Prevention
3. Injury Prevention
1 Transportation and installation
2. Fire Prevention
4. Additional Instructions
4 Operation
2 Wiring
3 Trial run
7 Disposing of the inverter
6 Maintenance, inspection and parts replacement
5 Emergency stop
8 General instructions
1.1 Standard connection diagram and terminal specifications
1. WIRING
CONTENTS
1.3 How to use the control circuit terminals
1.6 Connection to the Stand-Alone Option
Handling of the RS-485 connector
2. FUNCTIONS
Design information
2.5 Current detection function parameters
Maintenance parameters
2.4 Output terminal function parameters
Display function parameters
3.2 Troubleshooting
Parameter unit FR-PU04 setting
Errors Alarms
3. PROTECTIVE FUNCTIONS
APPENDIX
4. SPECIFICATIONS
Specification list
Outline drawings
specifications
1. WIRING
1.1 Standard connection diagram and terminal
How to use the control circuit terminals
Standardconnection diagramand terminal specifications
1.1 Standard connection diagram and terminal specifications
1.1.1 Standard connection diagram
1.1.2 Explanation of main circuit terminals
1 Main circuit
2 Control circuit
Changeover contact output indicates
Power supply Motor
1.2 Main circuit terminals
1.2.1 Terminal block layout
Power supply
FR-S510WE-0.75K-NA
3Single-phase 100V power input
FR-S510WE-0.1K, 0.2K, 0.4K-NA
Motor
2 Three-phase 400V power input
1.2.2 Cables, wiring length, and crimping terminals
1 Three-phase 200V power input
3 Single-phase 100V power input
1.2.3 Wiring instructions
2 Three-phase 400V power input
1.2.4 Selection of peripheral devices
1 Three-phase 200V power input
3. The power factor may be slightly lower
1 To-ground leakage currents
Install one NFB per inverter
2 Line-to-line leakage currents
Select the NFB according to the inverter power supply capacity
Leakage current Ig2 mA
Leakage current Ig1 mA
Leakage current Ign mA
Motor leakage
The ground leakage circuit breaker should be installed to the primary power supply side of the inverter
2 Handling of output side magnetic contactor
1.2.6 Power-off and magnetic contactor MC
1 Inverter input side magnetic contactor MC
Page
1.2.8 Regarding noise and the installation of a noise filter
1 General countermeasures
1.2.9 Grounding precautions
1.2.10 Power supply harmonics
2 Suppressing the surge voltage on the inverter side
1.2.11 Inverter-driven 400V class motor
1 Rectifying the motor insulation
1.3.1 Terminal block layout
1.3 How to use the control circuit terminals
1.3.2 Wiring instructions
1.3.3 Changing the control logic
2 Source logic type
1.4.1 Run start and stop STF, STR, STOP
1 Two-wire type connection STF, STR
1.4 Input terminals
2 Three-wire type connection STF, STR, STOP
DC Injection Brake and Coasting to Stop Functionality
Input terminals
Start/Stop Timing Chart for two-wire type
Forward-Reverse Rotation Switch-Over Timing Chart REMARKS
0.5Hz
1 Voltage input 10, 2
1.4.3 External frequency selection REX, RH, RM, RL
2 Current input 4, 5, AU
Input terminals
Multi-Speed Setting
Multi-Speed Operation Connection Example REMARKS
Terminal AM Output Circuit
1.4.4 Indicator connection and adjustment AM
Refer to page 126 for the procedure of indicator adjustment
1.4.6 Signal inputs by contactless switches
1.4.5 Control circuit common terminals SD, 5, SE
1.5.2 Second function selection RT signal Pr. 60 to Pr. 63 setting
1.5.1 Multi-speed setting RL, RM, RH, REX signals
Remote setting RL, RM, RH signals
1.5.3 Current input selection AU signal Pr. 60 to Pr. 63 setting
disable operation by the
1.5.4 Start self-holding selection STOP signal Pr. 60 to Pr
1.5.5 Output shut-off MRS signal Pr. 60 to Pr. 63 setting
To stop the motor by
1 Jog operation using external signals
1.5.6 External thermal relay input Pr. 60 to Pr. 63 setting
1.5.7 Jog operation JOG signal Pr. 60 to Pr. 63 setting
After opening terminals RES-SD about 1s, operation is enabled
1.5.9 PID control valid terminal Pr. 60 to Pr. 63 setting
1.5.10 PU operation/external operation switchover Pr. 60 to Pr
1.6 Connection to the Stand-Alone Option
1.6.1 Connection of the brake unit BU type
1.6.2 Connection of the high power factor converter FR-HC
1.6.3 Connection of the power regeneration common converter FR-CV
1.7 Handling of the RS-485 connector
1.7.1 Connection of the parameter unit FR-PU04
1 Connection of a computer to the inverter 11 connection
1.7.2 Wiring of RS-485 communication
System configuration examples
Maker
2 Combination of computer and multiple inverters 1n connection
Handling of the RS-485 connector
2 Wiring of one RS-485 computer and n inverters several inverters
Wiring methods
1 Wiring of one RS-485 computer and one inverter
Handling of the RS-485 connector
1.8 Design information
MEMO
Chapter Chapter
2. FUNCTIONS
Chapter
Chapter
2.1 Function Parameter list
Function Parameter list
functions
Function Parameter list
Parameter List
FUNCTIONS
Parameter List
Setting Range
Setting
Function Parameter list
FUNCTIONS
Function Parameter list
List
Function Parameter list
With frequency setting
Parameter List
Automaticrestart functions
Function Parameter list
Minimum Factory Refer Cus Name Setting Range Setting Setting To tomer
IncrementsSetting
Func- Para- Indica- tion meter tion
selectionOperation functions
Parameter List
Function Parameter list
Multi
Function Parameter list
Parameter List
selection
torque
Parameter List
Function Parameter list
operation
Additional parameters
Maintenance parameters
Parameter for manufacturer setting
Function Parameter list
Parameter List
Factory settings may differ because of calibration parameters
Calibration parameters
Function Parameter list
Parameter List
Communication Parameters
Function Parameter list
0 As set in Pr
not accepted. The stop key
PU parameters
is valid
Parameter List
2.2 List of parameters classified by purpose of use
List of parameters classified by purpose of use
Parameter Numbers
List of parameters classified by purpose of use
Purpose of Use
Parameter numbers which must be set
2.3.1
Setting
2.3 Explanation of functions parameters
Torque boost Pr
You can clamp the upper and
2.3.2 Maximum and minimum frequency Pr
Setting
lower limits of the output
2.3.3 Base frequency, base frequency voltage Pr.3 , Pr.19 , Pr.47
Setting
Setting
2.3.4 Multi-speed operation Pr. 4 , Pr. 5 , Pr
Pr. 24 to Pr. 27 , Pr. 80 to Pr
smaller value for a faster speed
Used to set motor acceleration
deceleration time
Set a larger value for a slower
Acceleration
Setting
Pr.3
deceleration time s
POINT
Setting
2.3.6 Selection and protection of a motor Pr. 9 , Pr. 71 , H7
Use an external thermal relay
REMARKS
Explanation of functions parameters
Install a mechanical brake. No holding torque is provided
2.3.7 DC injection brake Pr. 10 , Pr. 11 , Pr
Setting
Explanation of functions parameters
2.3.8 Starting frequency Pr
rangeSetting
Base frequency Output frequency Hz
2.3.9 Load pattern selection Pr
100%
Boost for forward rotation Boost for forward rotation
RUN key rotation direction selection Pr.17
2.3.10 Jog operation Pr.15 , Pr.16
2.3.11
using the FWD or REV
2.3.12 Stall prevention function and current limit function Pr
Always perform test operation
2.3.13 Stall prevention Pr. 22 , Pr. 23 , Pr
Setting
Test operation must be performed
Set the acceleration/deceleration pattern
2.3.14 Acceleration/deceleration pattern Pr
Setting
Explanation of functions parameters
to Pr
2.3.15 Extended function display selection Pr
2.3.16 Frequency jump Pr
Setting
2.3.17 Speed display Pr
Setting
2.3.18 Biases and gains of the frequency setting voltage current
Pr. 38 , Pr. 39 , C2 to C7
Display
1 How to change the highest frequency
Operation
Setting
8. Press the SET to set the value
OperationDisplay
Pr. 30 must be set to
By turning the Press the SET Press the SET
The value is 100 % in the maximum position of the potentiometer
Operation
Display
MODE
2.4.1
2.3.19 Start-time ground fault detection selection Pr
2.4 Output terminal function parameters
Up-to-frequency Pr
2.4.2 Output frequency detection Pr. 42 , Pr
Setting
2.5.1 Output current detection functions Pr. 48 , Pr
2.5 Current detection function parameters
Setting
2.5.2 Zero current detection Pr. 50 , Pr
Setting
Setting
2.6 Display function parameters
2.6.1 Monitor display Pr. 52 , Pr
Refer to page
2.6.2 Setting dial function selection Pr
OperationDisplay
2.6.3 Monitoring reference Pr. 55 , Pr
2.7.1 Restart setting Pr. 57 , Pr. 58 , H6
2.7 Restart operation parameters
Setting
Power supply R, S, T
Setting
Restart voltage cushion time Pr. 58 setting
Pr. 58 setting
With speed search H6=0,10 The motor will coast
2.8.1 Remote setting function selection Pr
2.8 Additional function parameters
Setting
Frequency setting storage function
Frequency setting storage conditions
Additional function parameters
2.9 Terminal function selection parameters
2.9.1 Input terminal function selection Pr. 60 , Pr. 61 , Pr. 62 , Pr
Terminal function selection parameters
Setting
REMARKS
Terminal function selection parameters
2.9.2 Output terminal function selection Pr. 64 , Pr
Setting
Setting
2.10 Operation selection function parameters
2.10.1 Retry function Pr. 66 , Pr. 67 , Pr. 68 , Pr
The cumulative number in Pr. 69 is incremented by 1 when retry operation is regarded as successful, i.e. when normal operation is continued without the protective function major fault activated during a period four times longer than the time set in Pr
You can change the motor sound
2.10.2 PWM carrier frequency Pr. 70 , Pr
Setting
Refer to page
2.10.3 Voltage input selection Pr
Setting
2.10.5 Reset selection/PU stop selection Pr
2.10.4 Input filter time constant Pr
Setting
input
1 How to make a restart after a stop by the RESETSTOP input from the
operation panel Restarting method with shown
Operation selection function parameters
Operation selection function parameters
2.10.6 Cooling fan operation selection Pr
Setting
2.10.7 Parameter write disable selection Pr
Setting
Setting
2.10.8 Reverse rotation prevention selection Pr
2.10.9 Operation mode selection Pr
Setting
Operation selection function parameters
1 Preparation
Function/operation changed by switching on-off the MRS signal
1 PU operation interlock
2 Function
1 Preparation
2 Operation mode switching by external signal
Set 8 switching to other than external operation mode in Pr
2 Function
2 PID action overview
Setting 1 Basic PID control configuration
2.10.10 PID control Pr. 88 to Pr
2 PD action
3 Wiring example
The contact input signal AU Signal need not be turned on
4 I/O signals
5 Parameter setting
6 Adjustment procedure
Operation selection function parameters
7 Calibration example
Operation selection function parameters
Set point input calibration
Detector output calibration
Setting
2.11 Auxiliary parameters
2.11.1 Slip compensation Pr. 95 , Pr. 96 , Pr
Setting
2.11.2 Automatic torque boost selection Pr
Operating conditions
2.11.3 Motor primary resistance Pr
2.12 Maintenance parameters
2.12.1 Maintenance output function H1 , H2
Setting
2.12.2 Current average value monitor signal H3 , H4 , H5
Setting
Pulse operation
it is 2s when the maintenance timer value H1
4 Output of maintenance timer value maintenance parameter H1
Maintenance timer value H1
is less than 16000h and 9s when exceeds
2.13 Calibration parameters
2.13.1 Meter frequency meter calibration C1
Set the value of the calibration parameter C1 AM terminal calibration
Flicker ... Parameter setting complete
OperationDisplay
Calibration parameters
At 5V, the meter generally deflects to full-scale
2.14.1 Parameter clear CLr
2.14.2 Alarm history clear ECL
2.14 Clear parameters
1 Operation mode switching Operation mode switching method
2.15 Communication parameters
1 Operational functions
Communication parameters
2 Operation mode-based functions
Communication-related parameters
2.15.1 Communication settings n1 to n7 , n11
Communication specifications
Refer to page 180 for the instruction codes
Setting
To make communication between the personal computer and inverter, initialization of the communication specifications must be made to the inverter. If initial setting is not made or there is a setting fault, data transfer cannot be made
Computer programming 1 Communication protocol
2 Communication operation presence/absence and data format types
Data format types
3 Data format
Data used is hexadecimal
1 Communication request data from computer to inverter
Data definitions
Computer Inverter Inverter Computer
setting 10ms
Communication parameters
Inverter data processing time
· When the setting is 0, RS-485 communication is disabled
number
Waiting
Always set the communication check time interval before starting operation to prevent hazardous conditions
4 digits
Setting items and set data
Communication parameters
6 digits
Communication parameters
For example
For example
Communication parameters
Description
REMARKS
Communication parameters
6 Communication error
Error Code List
5 Operation at alarm occurrence
The parity check result does not match the specified parity
To change the operation mode to computer link operation
7 Program example
General flowchart
Program
Pr. 79 ≠
2.15.2 Operation and speed command source n8 , n9
Setting
Explanation of table
2.15.3 Link startup mode selection n10
Operation is valid only from external terminal signal
Communication parameters
Setting
Refer to to page
2.15.4 E2PROM write selection n12
REMARKS
2.16.2 PU buzzer control n14
2.16 Parameter unit FR-PU04 setting
2.16.1 PU display language selection n13
Setting
Setting
2.16.3 PU contrast adjustment n15
2.16.4 PU main display screen data selection n16
During stop
2.16.5 Disconnected PU detection/PU setting lock selection n17
Setting
MEMO
3. PROTECTIVE FUNCTIONS
Always read the instructions before using the equipment
Troubleshooting
Chapter Chapter
3.1 Errors Alarms
Errors Alarms
Errors Alarms
3.1.1 Error alarm definitions
1 Major failures
OV During Acc
Errors Alarms
FR-PU04
FR-PU04
Errors Alarms
is set to OH
Stall prevention
2 Minor failures
Check point
3 Warnings
Errors Alarms
FR-PU04
4 Write errors
Errors Alarms
3.1.4 Resetting the inverter
3.1.3 Correspondence between digital and actual characters
3.2 Troubleshooting
3.2.1 Motor remains stopped
3.2.4 Acceleration/deceleration is not smooth
3.2.3 Speed greatly differs from the setting
3.2.2 Motor rotates in opposite direction
3.2.5 Motor current is large
3.2.10 Parameter write cannot be performed
3.2.8 Operation mode is not changed properly
3.2.9 Operation panel display is not operating
3.2.11 Motor produces annoying sound
Specification list
Chapter Chapter Chapter
4. SPECIFICATIONS
Chapter
Specification list
4.1 Specification list 4.1.1 Ratings
1 Three-phase 200V power supply
SPECIFICATIONS
2 Three-phase 400V power supply
Specification list
3 Single-phase 100V power supply
Specification list
4.1.2 Common specifications
Specification list
specificationsControl
Specification list
failure and alarm. 1 contact output 1 contact
signalsOutput
φ5 hole
4.2 Outline drawings
Outline drawings
0.205
0.20
Outline drawings
φ5 hole
Cooling fan×1
Parameter unit FR-PU04
Panel cut dimension drawing
SPECIFICATIONS
Outline drawing
MEMO
APPENDIX 1 Parameter Instruction Code List
APPENDIX
APPENDIX 1 Parameter Instruction Code List
Parameter Instruction Code List
Parameter Instruction Code List
Additional function
Parameter Instruction Code List
Display
Terminal functions
speed
Multi
Calibration
Parameter Instruction Code List
Parameter for manufacturer
Name
Setting
Func
Code
Print Date
REVISIONS
The manual number is given on the bottom left of the back cover
Manual Number