Srcp
Page
 General Contents
 Parameters
 Iii
 Communication with PC 11-1
 Appendix 16-1
 Memo
 Overview
Chapter
 Features of the Srcp Series Controller
 Basic steps
Setting Up for Operation
 Srcp controller
External View and Part Names
 Exterior of the Srcp controller SRCP-05 SRCP-05A, 10A, 20A
 Three-side view of the Srcp controller
 2 TPB
 System configuration
System Configuration
 Accessories and Options
Accessories
Peripheral options
 Memo
 Installation and Connection
 Installing the Srcp Controller
Installation method
Installation location
 Connecting the Power Supply
Power supply
Connecting the power supply
 Installing a circuit protector
Installing an external leakage breaker
 Insulation resistance and voltage breakdown tests
Connecting the Srcp to the Control Unit
Installing current control switches
Grounding
 Robot I/O connector and signal table
Connecting to the Robot
 Connecting to the I/O. CN Connector
 Slotted screwdriver Terminal numbers are not actually
Connecting to the EXT. CN Connector
 Connecting the Srcp controller to a regenerative unit
Connecting to the Regenerative Unit
 Memo
 Interface
 I/O Signals
1 I/O. CN connector signals
2 EXT. CN connector signals
 Dedicated command input
Input Signal Description
 Step operation start command STEP-R
Absolute point movement command ABS-PT
Relative point movement command INC-PT
Automatic operation start command AUTO-R
 Return-to-origin command ORG-S
Servo recovery command Servo
Reset command Reset
 PRM7
General-purpose input DI0 to DI7
 Service mode input Svce
Interlock Lock
Emergency stop inputs 1, 2 EMG1, EMG2
 Ready-to-operate output Ready
Output Signal Description
Command-in-progress output Busy
Dedicated output
 Feedback pulse output PA±, PB±, PZ±, PZM±
General-purpose output DO0 to DO4
 I/O Circuits
1 I/O circuit specifications
 Circuit and connection example
2 I/O circuit and connection example
 Connection to PLC output unit
I/O Connection Diagram
 Connection to the Mitsubishi PLC AX41 input unit
Connection to PLC input unit
 When turning the power on
I/O Control Timing Charts
 When executing a dedicated input command
 30ms or less 1ms or less 1ms or less 1ms or less
 3When a command cannot be executed from the beginning
 4When command execution cannot be completed
When interlock signal is input
 When alarm is issued
When emergency stop is input
 When executing a point movement command
 Basic Operation of the TPB
 When the power supply to the controller is turned on
Connecting and Disconnecting the TPB
Connecting the TPB to the Srcp controller
When the power supply to the controller is turned off
 Disconnecting the TPB from the Srcp controller
 Basic Operation of the TPB
Basic Key Operation
 1MOD 2INS 3DEL 4CHG
Reading the Screen
Program execution screen
Program edit screen
 Point edit screen teaching playback
DIO monitor screen
CHG SPD
 PGM
Hierarchical Menu Structure
 Explanation of access level
Restricting Key Operation by Access Level
 Memory card
Changing an access level
 1EDIT2OPRT3SYS 4CARD
 Parameters
 Parameters
Setting the Parameters
 PRM2 soft limit
Parameter Description
PRM0 Robot type number
PRM1 + soft limit
 PRM6 Positioning-completed pulse
PRM3 Payload
PRM4 Acceleration
PRM5 Return-to-origin direction
 PRM10 Return-to-origin speed
PRM7 I/O point movement command speed
PRM8 No. of conditional input points
PRM9 Movf speed
 PRM14 Overload current
PRM11 No. of encoder pulses 4 mode
PRM12 Lead length
PRM13 Origin detection method
 PRM21 Position data unit
PRM18 Speed integration gain
PRM19 Position proportional gain
PRM20 OUT valid position
 PRM27 Teaching movement data 1 for TPB
PRM24 Teaching count data TPB entry
PRM25 Not used
PRM26 Teaching movement data
 PRM33 Operation at return-to-origin complete
PRM32 Alarm number output
 Bit 6 Interlock function setting
PRM34 System mode selection
Bit 1 Ready signal sequence setting
Bit 3 Voltage check setting for system backup battery
 PRM35 Origin shift
PRM38 Speed delay compensation gain
PRM39 Control mode selection
PRM40 Reset execution condition selection
 PRM44 Maximum speed setting
PRM41 I/O point movement command speed
PRM42 I/O point movement command speed
PRM43 I/O point movement command speed
 PRM49 Controller version
PRM47 Communication parameter setting
PRM46 Servo status output
PRM48 Pre-operation action selection
 PRM51 Lead program number
PRM52 Hold gain
PRM53 Zone output selection
 Zone output function
Zone setting range and output port
 PRM58 Not used
PRM54 Magnetic pole detection level
PRM55 Magnetic pole position
PRM56 Controller version
 Programming
 Basic Contents
 Editing Programs
 EDIT-PGM
Creating programs after initialization
1EDIT2OPRT3SYS 4MON
1PGM 2PNT 3UTL
 001MOVA 100 Point No0→999
 1MOD 2INS 3DEL 4CHG EDIT-PGM
Creating a new program
 PGM PNT UTL EDIT-PGM
Adding a step
 EDIT-PGM No10 051JMPF 10 ,31 ,5
 Movf
Correcting a step
MOD INS DEL CHG
Mova
 1MOD 2INS 3DEL 4CHG
Inserting a step
 MOD INS EDIT-PGM
Deleting a step
 Copying a program
Program Utility
 Deleting a program
 Viewing the program information
1COPY2DEL 3LIST
EDIT-UTL
 Editing Point Data
 EDIT-PNT-MDI
Manual Data Input
Menu
1MDI 2TCH 3DTCH4DEL
 Teaching Playback
 EDIT-PNT-TCH1100 P500 = 167.24 mm 167.24 1CHG 2SPD3SSET4next
 Direct Teaching
 EDIT-PNT-DTCH
 TRC
Manual Control of General-Purpose Output
 1CHG 2DO 3BRK
Manual Release of Holding Brake
EDIT-PNT-DTCH
1CHG 2DO 3BRK EDIT-PNT-DTCH
 Deleting Point Data
 Tracing Points Moving to a registered data point
 Robot Language
 Jmpf
Robot Language Table
 Robot Language Syntax Rules
Command statement format
 Flag variable memory input/output 100 to
Variables
Point variable P
Counter array variable C, Counter variable D
 Multi-task function
Program Function
 Robot Language Description
Mova
Movi
 Movf
4 JMP
Other
 Jmpf
 7 L
Jmpb
 9 do
Call
 Timr
Wait
 Format Example Explanation
12 P
13 P+
14 P
 Srvo
Stop
Others
 Return-to-origin must be reperformed in this case
Orgn
 Toff
18 TON
 Condition is met
Jmpp
 Fined
21 MAT
 Msel
 Robot
Movm
 Jmpd
Jmpc
 27 C
Csel
 31 D+
28 C+
29 C
30 D
 Shft
32 D
 Sample Programs
Moving between two points
Moving at an equal pitch
 Cancels job 1 command
 Program Comment NO1
 Point
 Program Comment NO1 Main routine
 Switching the program from I/O
Parameter
Program description
 NO2
 Axis movement and I/O multi-task
 Turns DO0 off
 When P1 is nearer to the plus side than P0
 Memo
 Operating the Robot
 1ORG 2STEP3AUTO
Performing Return-to-Origin
 Robot
 Using Step Operation
 OPRT- 010 001MOVA 999,50
 SPD
 OPRT-AUTO 100 0 0 001MOVA 254,100
Using Automatic Operation
 Therobot
 Switching the Execution Program
 Recovering from an emergency stop
Emergency Stop Function
Initiating an emergency stop
 Robot
 Displaying the Memory I/O Status
 Oprt
Displaying the Variables
 Memo
 Other Operations
 1PGM 2PNT 3PRM 4ALL
Initialization
 10-3
 MON-DIO
DIO Monitor Display
Display from the monitor menu
1DIO 2DUTY
 1EDIT2OPRT3SYS 4MON Information
System Information Display
Display from the DIO key operation
OPRT-AUTO
 Service mode function
 Safety settings for Service mode
Limiting command input from any device other than TPB
Limiting the robot movement speed
 Hold-to-run function
Prohibiting the automatic operation and step operation
 1ACLV2SVCE
Enabling/disabling the Service mode function
 SYS-SAFE-SVCE-SET
Service mode = 0Invalid 1Valid
 Setting the Service mode functions
 1SAVE2CHG 3CANCEL
 Viewing hidden parameters
System utilities
 UP-ID
Using a Memory Card
Saving controller data to a memory card
1SAVE2LOAD3FMT 4ID
 UP-SAVEAREA
UP-SAVE
 Area UP-ID
Loading data from a memory card
 UP-LOADAREA 3 Select menu
 SYS-B.UP
Formatting a memory card
 1SAVE2LOAD3FMT 4ID UP-ID
Viewing the ID number for memory card data
 Method
Duty load factor monitor
 10-21
 Menu
Measuring the duty load factor
 Saving the parameter data to the flash ROM
Using the internal flash ROM
1Manual load using the TPB or Popcom options
2Auto loading at Srcp power-on Auto-load function
 FROM-SAVE
Saving the parameter data onto the flash ROM
 1ALOD
FROM-SAVE
 Operations
Manually loading the data from flash ROM
 10-27
 FROM-INIT
Initializing the flash ROM data
 SYS-B.UP-FROM from
 10-30
 Communication with PC
 PRM47 settings default value
Communication Parameter Specifications
 Connector model computer side
Communication Cable Specifications
Connector model
Connector model controller side
 Communication Command Specifications
 Robot movement
Communication Command List
 11-6
 11-7
 Transmission example
Communication Command Description
Robot movements
@ORG
 Servo status
@RUN
@SRUN
@SRVO servo status
 Axis position
@X+, @X
@XINC, @XDEC
@MOVD X-axis position mm,speed
 @MOVA point number,speed
Point number
10@MOVI point number,speed
 14@TIMR time
11@MOVF point number,DI number,DI status
 15@P point number
16@P+
17@P
 20@MSEL pallet number
18@MOVM pallet work position,speed
 24@C- subtraction value
21@CSEL array element number
22@C counter value
23@C+ addition value
 26@D+ addition value
27@D- subtraction value
28@SHFT point number
 Data handling
 @?ROBOT
@?STP program number
@?MEM
@?VER
 12@?ERR history number,display count
11 @?ALM history number,display count
History number
Display count
 16@?MODE
13@?EMG
14@?SRVO
15@?ORG
 17@?PVA
18@?DI general-purpose input or memory input number
19@?DO general-purpose output or memory output number
 21-1 @?P point number
20-1 @?PRM parameter number
Parameter number
20-2 @?PRM parameter number,parameter number
 Number of steps
21-2 @?P point number,point number
22-1 @READ program number,step number,number of steps
Step number
 22-3 @READ PNT
22-4 @READ PRM
22-5 @READ ALL
 23-1 @WRITE PGM
22-6 @READ DIO
22-7 @READ MIO
22-8 @READ INF
 23-3 @WRITE PRM
23-2 @WRITE PNT
 23-4 @WRITE ALL
24@?MAT pallet number
25@?MSEL
 28@?D
26@?CSEL
27@?C array element number
Element number
 Utilities
 @SINS program number,step number
@SWI program number
@SWITSK task number
Task number
 @SMOD program number,step number
@SDEL program number,step number
 @DEL program number
@PDEL point number,number of points
Number of points
 Message Tables
 Error Messages
Error message specifications
Command error message
 Message Soft limit over Cause
Operation error message
 Program error message
 Multi-task error message
System error message
 TPB Error Messages
 Message specifications
Stop Messages
Stop messages
 Displaying the Error History
 1ALM 2ERR
 12-10
 Troubleshooting
 If a Trouble Occurs
What you were using
 To cancel the alarm
Alarm and Countermeasures
Alarm specifications
If an alarm is issued
 Alarm Message Meaning Possible Cause Action
Alarm message list
 13-5
 13-6
 Relating to the robot movement
Troubleshooting for Specific Symptom
 Troubleshooting for Specific Symptom
 Relating to the I/O
 TPB
Other
 Displaying the Alarm History
 13-12
 Maintenance and Warranty
 Exceptions to the Warranty
Warranty
Warranty description
Warranty Period
 Battery product number CR2450THE Toshiba Battery
Replacing the System Backup Battery
 Updating the System
 Specifications
 Srcp sereis
Basic specifications
 LED display
Robot number list
 TPB
15-2 TPB
 Regenerative Unit RGU-2
 15-6
 Appendix
 Memory card
How to Handle Options
Using the memory card
Precautions when using the memory card
 Data size that can be saved
 When the PC has a D-sub 25-pin connector
When the PC has a D-sub 9-pin connector
Popcom communication cable
 Memo
 Revision record