Srcp
Page
 General Contents
 Parameters
 Iii
 Communication with PC 11-1
 Appendix 16-1
 Memo
 Chapter
Overview
 Features of the Srcp Series Controller
 Setting Up for Operation
Basic steps
 External View and Part Names
Srcp controller
 Exterior of the Srcp controller SRCP-05 SRCP-05A, 10A, 20A
 Three-side view of the Srcp controller
 2 TPB
 System Configuration
System configuration
 Accessories and Options
Accessories
Peripheral options
 Memo
 Installation and Connection
 Installing the Srcp Controller
Installation method
Installation location
 Connecting the Power Supply
Power supply
Connecting the power supply
 Installing an external leakage breaker
Installing a circuit protector
 Connecting the Srcp to the Control Unit
Installing current control switches
Grounding
Insulation resistance and voltage breakdown tests
 Connecting to the Robot
Robot I/O connector and signal table
 Connecting to the I/O. CN Connector
 Connecting to the EXT. CN Connector
Slotted screwdriver Terminal numbers are not actually
 Connecting to the Regenerative Unit
Connecting the Srcp controller to a regenerative unit
 Memo
 Interface
 I/O Signals
1 I/O. CN connector signals
2 EXT. CN connector signals
 Input Signal Description
Dedicated command input
 Absolute point movement command ABS-PT
Relative point movement command INC-PT
Automatic operation start command AUTO-R
Step operation start command STEP-R
 Return-to-origin command ORG-S
Servo recovery command Servo
Reset command Reset
 General-purpose input DI0 to DI7
PRM7
 Service mode input Svce
Interlock Lock
Emergency stop inputs 1, 2 EMG1, EMG2
 Output Signal Description
Command-in-progress output Busy
Dedicated output
Ready-to-operate output Ready
 General-purpose output DO0 to DO4
Feedback pulse output PA±, PB±, PZ±, PZM±
 1 I/O circuit specifications
I/O Circuits
 2 I/O circuit and connection example
Circuit and connection example
 I/O Connection Diagram
Connection to PLC output unit
 Connection to PLC input unit
Connection to the Mitsubishi PLC AX41 input unit
 I/O Control Timing Charts
When turning the power on
 When executing a dedicated input command
 30ms or less 1ms or less 1ms or less 1ms or less
 3When a command cannot be executed from the beginning
 When interlock signal is input
4When command execution cannot be completed
 When emergency stop is input
When alarm is issued
 When executing a point movement command
 Basic Operation of the TPB
 Connecting and Disconnecting the TPB
Connecting the TPB to the Srcp controller
When the power supply to the controller is turned off
When the power supply to the controller is turned on
 Disconnecting the TPB from the Srcp controller
 Basic Key Operation
Basic Operation of the TPB
 Reading the Screen
Program execution screen
Program edit screen
1MOD 2INS 3DEL 4CHG
 Point edit screen teaching playback
DIO monitor screen
CHG SPD
 Hierarchical Menu Structure
PGM
 Restricting Key Operation by Access Level
Explanation of access level
 Changing an access level
Memory card
 1EDIT2OPRT3SYS 4CARD
 Parameters
 Setting the Parameters
Parameters
 Parameter Description
PRM0 Robot type number
PRM1 + soft limit
PRM2 soft limit
 PRM3 Payload
PRM4 Acceleration
PRM5 Return-to-origin direction
PRM6 Positioning-completed pulse
 PRM7 I/O point movement command speed
PRM8 No. of conditional input points
PRM9 Movf speed
PRM10 Return-to-origin speed
 PRM11 No. of encoder pulses 4 mode
PRM12 Lead length
PRM13 Origin detection method
PRM14 Overload current
 PRM18 Speed integration gain
PRM19 Position proportional gain
PRM20 OUT valid position
PRM21 Position data unit
 PRM24 Teaching count data TPB entry
PRM25 Not used
PRM26 Teaching movement data
PRM27 Teaching movement data 1 for TPB
 PRM32 Alarm number output
PRM33 Operation at return-to-origin complete
 PRM34 System mode selection
Bit 1 Ready signal sequence setting
Bit 3 Voltage check setting for system backup battery
Bit 6 Interlock function setting
 PRM38 Speed delay compensation gain
PRM39 Control mode selection
PRM40 Reset execution condition selection
PRM35 Origin shift
 PRM41 I/O point movement command speed
PRM42 I/O point movement command speed
PRM43 I/O point movement command speed
PRM44 Maximum speed setting
 PRM47 Communication parameter setting
PRM46 Servo status output
PRM48 Pre-operation action selection
PRM49 Controller version
 PRM51 Lead program number
PRM52 Hold gain
PRM53 Zone output selection
 Zone setting range and output port
Zone output function
 PRM54 Magnetic pole detection level
PRM55 Magnetic pole position
PRM56 Controller version
PRM58 Not used
 Programming
 Basic Contents
 Editing Programs
 Creating programs after initialization
1EDIT2OPRT3SYS 4MON
1PGM 2PNT 3UTL
EDIT-PGM
 001MOVA 100 Point No0→999
 Creating a new program
1MOD 2INS 3DEL 4CHG EDIT-PGM
 Adding a step
PGM PNT UTL EDIT-PGM
 EDIT-PGM No10 051JMPF 10 ,31 ,5
 Correcting a step
MOD INS DEL CHG
Mova
Movf
 Inserting a step
1MOD 2INS 3DEL 4CHG
 Deleting a step
MOD INS EDIT-PGM
 Program Utility
Copying a program
 Deleting a program
 Viewing the program information
1COPY2DEL 3LIST
EDIT-UTL
 Editing Point Data
 Manual Data Input
Menu
1MDI 2TCH 3DTCH4DEL
EDIT-PNT-MDI
 Teaching Playback
 EDIT-PNT-TCH1100 P500 = 167.24 mm 167.24 1CHG 2SPD3SSET4next
 Direct Teaching
 EDIT-PNT-DTCH
 Manual Control of General-Purpose Output
TRC
 Manual Release of Holding Brake
EDIT-PNT-DTCH
1CHG 2DO 3BRK EDIT-PNT-DTCH
1CHG 2DO 3BRK
 Deleting Point Data
 Tracing Points Moving to a registered data point
 Robot Language
 Robot Language Table
Jmpf
 Command statement format
Robot Language Syntax Rules
 Variables
Point variable P
Counter array variable C, Counter variable D
Flag variable memory input/output 100 to
 Program Function
Multi-task function
 Robot Language Description
Mova
Movi
 Movf
4 JMP
Other
 Jmpf
 Jmpb
7 L
 Call
9 do
 Wait
Timr
 12 P
13 P+
14 P
Format Example Explanation
 Srvo
Stop
Others
 Orgn
Return-to-origin must be reperformed in this case
 18 TON
Toff
 Jmpp
Condition is met
 21 MAT
Fined
 Msel
 Movm
Robot
 Jmpc
Jmpd
 Csel
27 C
 28 C+
29 C
30 D
31 D+
 32 D
Shft
 Sample Programs
Moving between two points
Moving at an equal pitch
 Cancels job 1 command
 Program Comment NO1
 Point
 Program Comment NO1 Main routine
 Switching the program from I/O
Parameter
Program description
 NO2
 Axis movement and I/O multi-task
 Turns DO0 off
 When P1 is nearer to the plus side than P0
 Memo
 Operating the Robot
 Performing Return-to-Origin
1ORG 2STEP3AUTO
 Robot
 Using Step Operation
 OPRT- 010 001MOVA 999,50
 SPD
 Using Automatic Operation
OPRT-AUTO 100 0 0 001MOVA 254,100
 Therobot
 Switching the Execution Program
 Recovering from an emergency stop
Emergency Stop Function
Initiating an emergency stop
 Robot
 Displaying the Memory I/O Status
 Displaying the Variables
Oprt
 Memo
 Other Operations
 Initialization
1PGM 2PNT 3PRM 4ALL
 10-3
 DIO Monitor Display
Display from the monitor menu
1DIO 2DUTY
MON-DIO
 System Information Display
Display from the DIO key operation
OPRT-AUTO
1EDIT2OPRT3SYS 4MON Information
 Service mode function
 Safety settings for Service mode
Limiting command input from any device other than TPB
Limiting the robot movement speed
 Prohibiting the automatic operation and step operation
Hold-to-run function
 Enabling/disabling the Service mode function
1ACLV2SVCE
 Service mode = 0Invalid 1Valid
SYS-SAFE-SVCE-SET
 Setting the Service mode functions
 1SAVE2CHG 3CANCEL
 System utilities
Viewing hidden parameters
 Using a Memory Card
Saving controller data to a memory card
1SAVE2LOAD3FMT 4ID
UP-ID
 UP-SAVE
UP-SAVEAREA
 Loading data from a memory card
Area UP-ID
 UP-LOADAREA 3 Select menu
 Formatting a memory card
SYS-B.UP
 Viewing the ID number for memory card data
1SAVE2LOAD3FMT 4ID UP-ID
 Duty load factor monitor
Method
 10-21
 Measuring the duty load factor
Menu
 Using the internal flash ROM
1Manual load using the TPB or Popcom options
2Auto loading at Srcp power-on Auto-load function
Saving the parameter data to the flash ROM
 Saving the parameter data onto the flash ROM
FROM-SAVE
 FROM-SAVE
1ALOD
 Manually loading the data from flash ROM
Operations
 10-27
 Initializing the flash ROM data
FROM-INIT
 SYS-B.UP-FROM from
 10-30
 Communication with PC
 Communication Parameter Specifications
PRM47 settings default value
 Communication Cable Specifications
Connector model
Connector model controller side
Connector model computer side
 Communication Command Specifications
 Communication Command List
Robot movement
 11-6
 11-7
 Communication Command Description
Robot movements
@ORG
Transmission example
 @RUN
@SRUN
@SRVO servo status
Servo status
 @X+, @X
@XINC, @XDEC
@MOVD X-axis position mm,speed
Axis position
 @MOVA point number,speed
Point number
10@MOVI point number,speed
 11@MOVF point number,DI number,DI status
14@TIMR time
 15@P point number
16@P+
17@P
 18@MOVM pallet work position,speed
20@MSEL pallet number
 21@CSEL array element number
22@C counter value
23@C+ addition value
24@C- subtraction value
 26@D+ addition value
27@D- subtraction value
28@SHFT point number
 Data handling
 @?STP program number
@?MEM
@?VER
@?ROBOT
 11 @?ALM history number,display count
History number
Display count
12@?ERR history number,display count
 13@?EMG
14@?SRVO
15@?ORG
16@?MODE
 17@?PVA
18@?DI general-purpose input or memory input number
19@?DO general-purpose output or memory output number
 20-1 @?PRM parameter number
Parameter number
20-2 @?PRM parameter number,parameter number
21-1 @?P point number
 21-2 @?P point number,point number
22-1 @READ program number,step number,number of steps
Step number
Number of steps
 22-3 @READ PNT
22-4 @READ PRM
22-5 @READ ALL
 22-6 @READ DIO
22-7 @READ MIO
22-8 @READ INF
23-1 @WRITE PGM
 23-2 @WRITE PNT
23-3 @WRITE PRM
 23-4 @WRITE ALL
24@?MAT pallet number
25@?MSEL
 26@?CSEL
27@?C array element number
Element number
28@?D
 Utilities
 @SWI program number
@SWITSK task number
Task number
@SINS program number,step number
 @SDEL program number,step number
@SMOD program number,step number
 @DEL program number
@PDEL point number,number of points
Number of points
 Message Tables
 Error Messages
Error message specifications
Command error message
 Operation error message
Message Soft limit over Cause
 Program error message
 System error message
Multi-task error message
 TPB Error Messages
 Message specifications
Stop Messages
Stop messages
 Displaying the Error History
 1ALM 2ERR
 12-10
 Troubleshooting
 What you were using
If a Trouble Occurs
 Alarm and Countermeasures
Alarm specifications
If an alarm is issued
To cancel the alarm
 Alarm message list
Alarm Message Meaning Possible Cause Action
 13-5
 13-6
 Troubleshooting for Specific Symptom
Relating to the robot movement
 Troubleshooting for Specific Symptom
 Relating to the I/O
 Other
TPB
 Displaying the Alarm History
 13-12
 Maintenance and Warranty
 Warranty
Warranty description
Warranty Period
Exceptions to the Warranty
 Replacing the System Backup Battery
Battery product number CR2450THE Toshiba Battery
 Updating the System
 Specifications
 Basic specifications
Srcp sereis
 Robot number list
LED display
 15-2 TPB
TPB
 Regenerative Unit RGU-2
 15-6
 Appendix
 How to Handle Options
Using the memory card
Precautions when using the memory card
Memory card
 Data size that can be saved
 When the PC has a D-sub 25-pin connector
When the PC has a D-sub 9-pin connector
Popcom communication cable
 Memo
 Revision record