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Baldor E100 manual

Models: E100

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Baldor E100 manual

Contents

Page Page Contents Feedback Troubleshooting Appendices General Information Product notice Safety NoticePrecautions 000 General Information MN1942 MicroFlex e100 features Receiving and inspection Installed atIdentifying the catalog number Catalog number MFEUnits and abbreviations PhaseIntroduction MN1942 Introduction Power sourcesHardware requirements These stages should be read and followed in sequenceTools and miscellaneous hardware Other information needed for installationMechanical installation and cooling requirements Mounting and overall dimensions DimensionsEffects of mounting surface and proximity Mounting and cooling the MicroFlex e100Three-phase AC supply Derating characteristic 3A modelSingle-phase AC supply Derating characteristic 6A model Overtemperature trips Derating characteristic 9A modelFront panel connectors Connector locationsEthernet Top panel connectorsEarthing / grounding Power connectionsProtection class Earth leakageNominal input voltage Single-phase or three-phase power connectionsLocation Input power conditioning Supplying input power from a variac variable transformer Power disconnect and protection devicesProtection device and wire ratings Recommended fuses, circuit breakers and wire sizesDrive overload protection Catalog Cont Input Fuse Circuit Minimum NumberBaldor filter part numbers Power supply filtersHarmonic suppression Reversing the filterNominal input 8 24V control circuit supplyVoltage Range Input currentOutput voltage range Motor connectionsAC supply voltage Motor circuit contactors Thermal switch Blue Motor cable pin configuration Baldor linear motorsSinusoidal filter Hall +5VDCMotor thermal switch circuit Thermal switch connectionMotor brake control circuit Motor brake connectionRegeneration resistor connections Regeneration resistor Dynamic Brake resistorBasic Installation MN1942 Feedback Pin Incremental encoder function Incremental encoder feedbackEncoder cable connections rotary motors Halls-only feedback cable connections rotary motors Encoders without HallsHall GND Encoder cable pin configuration Baldor linear motorsHall U+ White Hall V+ Red Hall W+ Black +5V out Pin SSI function SSI feedbackMicroFlex e100 Motor / cable Baldor SSI cable SSI cable pin configuration+5V out Red Sense Clock+Pin SinCos function SinCos feedbackMicroFlex e100 Motor / cable Baldor EnDat / SinCos SinCos cable pin configurationSin+ Cos+Pin Absolute encoder function EnDat absolute encoder feedbackData + Absolute encoder cable pin configurationData Feedback MN1942 Input / Output Digital I/O Description Drive enable inputName USR V+ General purpose digital input circuit General purpose digital input DIN0Digital input typical connection from a Baldor NextMove e100 General purpose fast digital input circuit General purpose digital inputs DIN1 & DIN2Fast position capture Special functions on inputs DIN1 and DIN2DOUT0 output circuit General purpose / status output DOUT0DOUT0 typical connections to a Baldor NextMove e100 DOUT1 output circuit General purpose output DOUT1DOUT1 typical connections to a Baldor NextMove e100 Pin Name Description USB communicationUSB port 1 TCP/IP Ethernet interfaceSimple daisy-chained EPL network Ethernet PowerlinkRX+ Ethernet connectorsCan interface Can connectorCan wiring Maximum CANopenBaud Rate Bus Length Opto-isolationTypical CANopen network connections Other I/O Node ID selector switchesMN1942 Input / Output Input / Output MN1942 Recommended system wiring Connection summary recommended system wiringInput / Output MN1942 \start Connecting the MicroFlex e100 to the PCInstalling Mint Machine Center and Mint WorkBench Installing the USB driver Power on checksStarting the MicroFlex e100 Preliminary checksConfiguring the TCP/IP connection optional Configuration MN1942 Mint Machine Center software Mint Machine CenterTypical network visibility provided by Mint Machine Center Scan Starting MMCMint WorkBench software Mint WorkBenchMint WorkBench help file Help fileStarting Mint WorkBench Commissioning Wizard Using the Commissioning Wizard JOG.0 = Performing a test moveFine-tuning tool Further configurationFine-tuning Position tab Fine-tuning Velocity tabFine-tuning Filter tab Fine-tuning Current tabParameters tool Other tools and windows Configuration MN1942 Power-cycling the MicroFlex e100 Problem diagnosisSupportMe feature Status LED MicroFlex e100 indicatorsGreen run Red errorCan LEDs Green status Ethernet LEDsMint WorkBench Power onCommunication Ethernet TuningCANopen bus is ‘off’ Troubleshooting MN1942 Effect of AC power supply voltage on DC-bus voltage AC input power and DC bus voltageEffect of output current on DC-bus ripple voltage Effect of AC power supply voltage on DC-bus rippleRegeneration Motor output power2 24VDC control circuit supply input Digital inputs DIN1, DIN2 high speed general purpose Digital inputs drive enable and DIN0 general purposeDigital outputs DOUT0, DOUT1 status and general purpose Unit All models TypeSSI encoder feedback option Incremental encoder feedback optionSinCos / EnDat encoder feedback option Ethernet interfaceEnvironmental Can interfaceWeights and dimensions Specifications MN1942 Accessories Assembled MicroFlex e100 and fan tray Fan tray FAN001-024 DimensionsFan tray Footprint filter Footprint filter single-phase onlyEMC filters Dimensions mm inchesCatalog numbers Rated ampsMN1942 Accessories A-5 Filter dimensions, type FI0029A00 Regeneration resistors Regeneration resistor dimensionsMotor power cable part numbers Motor power cablesCatalog number 025Encoder / Hall feedback cables Cable assembly description Catalog number LengthSSI feedback cables EnDat absolute encoder and SinCos feedback cables Cable assembly descriptionFeedback cable part numbers CBL025SF-E2 Meaning AlternativesBaldor catalog number Length Ethernet cablesAccessories MN1942 Control System Servo configuration Control System B-3 Torque servo configuration System B-5 Control System MN1942 MicroFlex e100 compliance OutlineEMC Conformity and CE marking Use of CE compliant components EMC wiring techniqueEMC installation suggestions Earthing/grounding cable shields Wiring of shielded screened cablesIndex Index MN1942 Supply filters, 3-16, A-4 using a variac USB Comment CommentsComments MN1942