Main
V
ideo Recorder
V
RX180
User Manual
Page
Copyright, Notices, and Trademarks
About This Document
Abstract
Warranty
Contacts
Page
Page
Contents
3. PROGRAMMING AND OPERATING CONCEPTS AND PROCEDURES........................ 35
4. HOW TO PROGRAM FUNCTION BLOCKS AND FEATURES........................................ 79
4. HOW TO PROGRAM FUNCTION BLOCKS AND FEATURES..........CONT.
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TABLES
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Figures
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Introduction
Video Recorder - User Manual 1
1. Introduction
1.1 Video Recorder Overview
Figure 1-1 Video Recorder
1.2 Specifications
Table 1-1 Specifications
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Table 1-1 Specifications (continued)
Table 1-2 Analog Input Accuracy--Linear types
Table 1-3 Analog Input --Non-linear types
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1.3 Model Selection Guide
Model Selection Guide (cont.)
Model Selection Guide (cont.)
2. Installation
Whats in this section?
NOTICE
2.1 Warning
Page
2.3 Panel mounting the video recorder
2.3.1 Recommendations
2.3.2 External dimensions and cut-out
CAUTION
2.3.3 Installing the video recorder
- 15 Deg
+ 15 Deg
Mounting angle limits
2.4 Wiring the video recorder
2.4.1 Recommendations
A
C D
2.5 Terminal connections
2.5.1 Rear cover
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2.5.2 Inserting and extracting inputs and outputs board:
2.5.3 Analog input boards
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2.5.6 Digital Outputs
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!
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5 4 3 2 1 9 8 7 6
VIDEO RECORDER SIDE
PC SIDE
VIDEO RECORDER SIDE
PC SIDE
Page
Page
1
2
3
RS485
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Page
3. Programming and Operating Concepts and Procedures
3.1 Overview
3.2 Quick Start Programming
3.3 Modes of Operation
Program mode
3.4 Menu Navigation
F1 F2 F3
Display 1 Display 2
Display 3 Auto/ Manual
PRODUCT INFO
Figure 3-2 Menu Navigation Guide Through ON LINE, PROGRAM, and MAINTENANCE mode MAIN MENUs.
. . . . . .
Figure 3-3 ON LINE mode MAIN MENU
Programming and Operating Concepts
Video Recorder User Manual 39
Figure 3-4 PROGRAM mode MAIN MENU
Programming and Operating Concepts
Video Recorder User Manual 40
Figure 3-5 MAINTENANCE mode MAIN MENU
3.5 Button functions
Table 3-1 Button Functions
Page
Page
ATTENTION
F1
F2
F3
F4
3.6 Text Entry From External Sources
QWERTY keyboard
Table 3-2 QWERTY Key Equivalents
Scrolls up a menu or list
F1
F2
F3
F4
F5
3.7 Connecting a keyboard or a barcode reader
Figure 3-6 Connection of a keyboard or a barcode reader
Page
3.9 Definition of Function Blocks
Definition
Types of function blocks
Flow of information
Table 3-3 Function Block Types
Why use function blocks?
3.10 Components of function blocks
Figure 3-7 Alarm 1 Function Block Components
Input parameter
Function block parameter
Output code
Table 3-4 Function Block Parameter Designators
Table 3-4 Function Block Parameter Designators (continued)
3.11 How to program input parameters
How to connect an input parameter to another function block
Figure 3-8 Example Input Parameter Connection
Table 3-5 Output Code Connection Procedure
Figure 3-9 Function Block Connection Format
How to program an input parameter with a number
Table 3-6 Example Number Selection Procedure Using Front Panel Buttons
How to program a discrete input parameter with a number
Table 3-7 Example Programming Discrete Input Parameter with a Number
ATTENTION
3.12 How to program function block parameters
Programming procedure
Table 3-8 Example Function Block Parameter Selection Procedure
Table 3-9 Function Block Configuration Procedure (continued)
Example configuration
Figure 3-10 Example Configuration
Table 3-10 Example Configuration Procedure
3.14 How to program common configurations
Programming a Current Driven Heat Treat Element
Figure 3-11 Control Of Furnace Zone Temperature With 4-20 mA (CAT) Cont rol Signal
1. Diagram the function blocks
3. Label output parameters
Figure 3-13 Labeling Each Function Blocks Name And Major Inputs And Outputs
4. Label function block parameters
Figure 3-14 Labels For Internal Function Block Parameters
5. Connect the blocks
Figure 3-15 Interconnections Between Function Blocks
6. Draw the Feedback connection
Figure 3-16 Complete Function Block Diagram Of Figure 3-11
Time Proportioning Relay Driven Pump
%
Figure 3-17 Control Of Wastewater pH Using A Time Proportioning (DAT) Control Signal
Figure 3-18 Function Block Diagram Of Figure 3-17
Split Output or Duplex Control
Figure 3-19 Temperature Control Of Water Using Split Output Or Duplex Control
Figure 3-20 Function Block Diagram Of Figure 3-19
Cascade Control
Figure 3-21 Temperature Control Of An Oil Heated Chemical Reaction Chamber
Figure 3-22 Function Block Diagram Of The Cascade Control Strategy
Set Point Profile Implementation
PROCESS VALUE IN ENGINEERING UNITS
&'()*
TIME
Figure 3-23 Example Set Point Profile
Programming and Operating Concepts
Video Recorder User Manual 71
Figure 3-24 Function Block Diagram Of Set Point Profile Control Of Figure 3-16
Figure 3-25 Discrete Inputs Controlling Execution Of Set Point Profiler Fu nction Block
Page
Programming and Operating Concepts
Video Recorder User Manual 73
Figure 3-27 Tying A Profile Function Blocks Discrete Events With Discrete Output Hardware
3.15 Data Storage
Categories of Stored Data
Figure 3-28 Categories of Stored Data
Performing Data Storage
Table 3-11 Data Storage File Extensions
Initializing a ZIP disk
Pre-initializing a ZIPdisk on a PC
-
,
Process and Diagnostic Data Integrity
Performing Configuration Storage
Performing Set Point Program Storage
4. How To Program Function Blocks and Features
4.1 Overview
Whats in this section?
4.2 Programming tips
4.3 The Program mode menu
Table 4-1 Program Mode Menu
4.4 Frequently used programming prompts
Table 4-2 Frequently Used Programming Prompts
4.5 Set Mode
ATTENTION
4.6 Enter Labels
Overview
Entering labels with the front panel buttons
Entering labels with a QWERTY keyboard
Entering labels with a barcode reader
Table 4-3 Labels for Function Blocks
Table 4-4 Other Labels
4.7 Program Analog Inputs
Table 4-5 Analog Input Algorithm Selection
Standard algorithm prompts
Table 4-6 Standard Algorithm Prompts
Programming Function Blocks and Features
Table 4-6 Standard Algorithm Prompts (continued)
Prompt Range/Selections Definition
Custom algorithm prompts
Table 4-7 Custom Algorithm Prompts
4.8 Program Control Loops
Programming Procedure
Programming Function Blocks and Features
Video Recorder User Manual 92
Table 4-9 Control Loop Type Menu Selections
(continued)
Programming Function Blocks and Features
Video Recorder User Manual 93
Table 4-9 Control Loop Type Menu Selections (continued)
Loop Menu Items
Table 4-10 Loop Prompts
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Page
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+
Figure 4-1 Function Block Configuration of a Typical Ratio Control Loop
4.9 Program Analog Outputs
Analog output type
Table 4-11 Analog Output Types
Table 4-12 Prompts For Analog Output Types
Table 4-13 Analog Output Prompts
Table 4-13 Analog Output Prompts (continued)
4.10 Program Discrete Inputs
Table 4-14 Discrete Input Prompts
4.11 Program Discrete Outputs
ATTENTION
4.12 Program Calculated Values
ATTENTION
Table 4-16 CV Types
Peak Picking
Table 4-17 Peak Picking Prompts
Signal Select
Table 4-18 Signal Select Prompts
Compare
Figure 4-2 Compare Signal Flow
Table 4-19 Compare Prompts
Programming Function Blocks and Features
Figure 4-3 Compares Greater Than Result, With Hysteresis
Table 4-20 Compares Condition Type and Condition Time Prompts
If Result is: Then CVn OS is:
Time
2 sec 1 sec 3 sec extend
If Result is: Then CVn OS is:
Condition Type = Extend Condition Time = 3 seconds
3 sec extend
Table 4-20 Compares Condition Type and Condition Time Prompts (continued)
3 sec
Time
3 sec
4 sec
Condition Type = Pulse Condition Time = 3 seconds
Page
Math
Table 4-22 Math Prompts
Figure 4-4 Math CV Feedback Programming
Free Form Math
Table 4-23 Free Form Math Prompts
CN5 OV X 12 AI1 OV AI2 OV 5+
Table 4-24 Free Form Math Functions
Logic
Figure 4-5 Logic Signal Flow
Table 4-25 Logic Prompts
Table 4-26 Logic Operators
Free Form Logic
Figure 4-6 Free Form Logic Signal Flow
Table 4-27 Free Form Logic Prompts
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BCD
Table 4-31 BCD Prompts
Example #1, loading a 2-profile program
Example #2, loading a 4-profile program
Table 4-32 How Profiles Are Saved In Memory
Function Generator
Figure 4-7 Function Generator Curve
Table 4-33 Function Generator Prompts
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Mass Flow
Table 4-37 Mass Flow Prompts
Carbon Potential
Table 4-38 Carbon Prompts
Programming Function Blocks and Features
Video Recorder User Manual 130
Figure 4-11 Typical Carbon Potential Control Configuration
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Sterilization
Table 4-40 F0 Sterilization Prompts
INPUT SOURCE VALUE (%)
OUTPUT VALUE (%)
Table 4-41 Advanced Splitter Prompts
PID Output %
CV A2 CV A1
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Signal Clamp
Table 4-44 Signal Clamp Prompts
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Rolling Average
Table 4-46 Rolling Average Prompts
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CEMS Block Average
Table 4-48 CEMS Block Average Prompts
CEMS Rolling Average (CEM Rolling Avg)
Figure 4-15 CEMS Rolling Average
Table 4-49 CEMS Rolling Average Prompts
4.13 Program Alarms
REFERENCE
Table 4-50 Alarm Prompts
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Table 4-51 Totalizer Prompts
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4.16 Program Constants
Table 4-52 Constant Prompts
Destination defined
LP 1 GAIN #1 = 5.00 CV 1 OV
CN 1 VALUECV 1 OV DEST = LP 1 GN
Figure 4-16 Example of Constant Destination
4.17 Copy Block
Table 4-53 Copy Block Prompts
Programming Function Blocks and Features
Video Recorder User Manual 150
4.18 Program Displays
1500.00.
1500.00
12:1511:45
Horizontal Trend Digital Horizontal Trend Bar
ADDISK FULL
ALARM SUMMARY
ATEMP 1 HI GH
4 Point Vertical Bar Graph (V_4_BAR)
Display Setup Procedure
Table 4-54 Display Setup Procedure
Set Up Trend 1
Table 4-55 Set Up Trend 1 Prompts
Table 4-56 Paper Chart Speed Equivalents to Time Base Selections
Set Up Trend 2 - 3 - 4
Log scale trending
Live Trend Buffer Size Table 4-57 1 trend group live buffer size
Table 4-58 2 trend group live buffer size 2 Trend Groups
Table 4-59 4 trend group live buffer size 4 Trend Groups
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Assign Displays to Keys
Table 4-64 Assign Displays To Keys Prompts
(continued)
Table 4-64 Assign Displays To Keys Prompts (continued)
4.19 Enable Features
Table 4-65 Enable Features Prompts
4.20 Program Security
REFERENCE
Table 4-66 Security Prompts
4.21 Serial Communications
Table 4-67 Serial Communications Prompts
4.22 Set Clock
Table 4-68 Set Clock Prompts
IMPORTANT
4.23 Load/Store Configuration
Table 4-69 Load/Store Config Files Prompts
ATTENTION
4.24 Scan Rate
Table 4-70 Suggested Scan Rates
NOTE
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4.26 Data Storage
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Table 4-72 Prompts For Storage Setup Of Trends, Alarms, Events, Diagnostics
Trend Data 2, 3 & 4
Alarms
Events
Table 4-73 Stored Events
Diagnostics
Unit Data
Table 4-74 Unit Data Prompts
Table 4-74 Unit Data Prompts (continued)
Disk capacity
Table 4-75 Disk capacity Prompts
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Batch Control
Initializing a disk
Table 4-77 Filename Extensions Of Data Storage Types
5. Setpoint Profiler
Whats in this section?
5.1 Overview of the Setpoint Profiler
Definitions
Schematic of the Setpoint Profiler function block
Figure 5-1 Setpoint Profiler Schematic
Page
5.2 Components of a profile
Two PVs available
Number of segments
Time Units
4 types of ramp segments
Ramp Type = Time
Figure 5-4 Time Ramp Type
Rate Ramp Type
Ramp Type = Rate
Figure 5-5 Rate Ramp Type
External Ramp Type
Figure 5-6 External Ramp Type
Soak segment
Guaranteed Soak
Figure 5-7 Guaranteed Soak and Hysteresis
Hysteresis
Page
Segment Loops
Figure 5-9 Example Of A Segment Loop Examples of valid loops
Example of invalid (overlapping) loops
5.3 Parameters that control a profiles execution
Coordinating operation of multiple profilers
SPP synchronization
Discrete inputs
Table 5-2 Parameters That Control Profiler Execution
Table 5-2 Parameters That Control Profiler Execution (continued)
Figure 5-10 Hot Start
Figure 5-11 Fast Forward
Figure 5-12 Shutdown
5.4 How to set up a profiler
Program Profilers menu (in Program mode)
Table 5-3 Program Profiler Prompts
Setpoint Profiles Menu (in Online mode)
Table 5-4 Setpoint Profiles Prompts
Table 5-4 Setpoint Profiles Prompts (continued)
Figure 5-13 Allowable and Non-Allowable Program Storage
Table 5-5 Edit Profile Prompts
(continued)
Table 5-5 Edit Profile Prompts (continued)
Table 5-5 Edit Profile Prompts (continued)
Editing Segments
Table 5-6 Edit Segments Prompts
Setpoint Profiler
Video Recorder User Manual 197
5.5 How to load and run a profiler
F1 F2 F3
Overview
Display 1 Display 2
How to load programs from memory using Online menu
Table 5-7
Table 5-7 How Profiles Are Stored In Memory
Table 5-8 Procedure To Load A Program From Memory Using Online Menu
Table 5-9 Procedure To Load A Program From Memory Using Point/Detail Menu
How programs are stored on a disk
Table 5-10 How Profiles Are Stored On Disk
Table 5-11 Disk Program Capacity
How to load a program from disk Table 5-12 Procedure To Load A Program From Disk
PV 0.00 SP 0.00
PV 0.00 SP 0.00
PROFIL01
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Page
How to view event status Table 5-18 Event Viewing Procedure
How to view profiler details Table 5-19 Details Viewing Procedure
PV #2 538.67 ELAPSED TIM E 1:10 :56 STIME REMAIN 0:09:10 LENGTH (SECS) 3900
How to view profiler summary display Table 5-20 Summary Viewing Procedure
SP1 SP2 SP3
Setpoint Profiler 3 Bar Summary (SPP_3BS)
SP1 PROFIL01 PV 241.27 SP 248.00
How to edit a profiles segments
Table 5-21 Segment Editing Procedure
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6. Online Operations Using Primary Displays
6.1 Overview
Table 6-1 Displays Accessed With Display Button
Page
Interacting with Live or Replay Trends
TEMP71941.5 DEGF
1500.0250 0.0
L
RM 1 HIGH
TEMP7 2061.5 DEGF
Page
TEMP7 1941.5 DEGF
2X
1500.0 2500.0
A ALARM 1 HIGH
Zoom cursor
Amount of magnificati on
H
Online Operations Using Primary Displays
Video Recorder User Manual 215
Interacting with Loop Displays
L6P
2205.00 2000.00
83.5% 205.00 ADDISK FULL Digital Loop (LOOP_DIG)
AUTO
Loop with Bar Graph (LOOP_BAR)
LOOP 1 SP1
Table 6-5 Interacting With Loop Displays
6.3 Display Messages and Symbols
BOILER7 2305.5 DEGF
A D DISK FULL
Description of Messages and Symbols Table 6-6 Messages and Symbols at Bottom of Display
AAA A
A
DDD D
D
Table 6-6 Messages and Symbols at Bottom of Display (continued)
*
S
Z
H
Page
7. Online Operation Using Menus
7.1 Overview
Table 7-1 Online Main Menu
7.2 Data Storage
Overview
Typical online data storage tasks
Installing a disk
Table 7-2 Floppy Disk Insertion/Removal Procedure
How data is stored
Initializing a disk
Table 7-3 Disk Status
Initializing a disk using the same storage setup
Initializing a disk using a new storage setup
Page
Starting and stopping storage
Table 7-4 Storage Start/Stop Controls
Checking Data Storage Status
S
DATA STORAGE STATUS
Figure 7-1 Data Storage Status Display Replaying stored data
Table 7-5 Data Storage Replay Procedure
Examining replay data
Reading Data Storage Messages
7.3 Access Summaries
Display alarm summary
What happens during an alarm
Acknowledging alarms
Table 7-6 Alarm Acknowledgment Procedure
Display Alarm History
Display Diagnostics
What happens during a diagnostic
Acknowledging Diagnostic Messages
Table 7-7 Diagnostic Acknowledgment Procedure
Display All Analogs
Display All Discretes
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7.4 Data Entry
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7.6 Tune Loop
Table 7-9 Tune Loop Prompts
Table 7-9 Tune Loop Prompts (continued)
Page
Pretune Loop
Table 7-10 Stages Of Pretune
Continued on next page
Pretune STOPPED menu
Table 7-11 Pretune STOPPED Prompts
Table 7-11 Pretune STOPPED Prompts (continued)
Before Starting Pretune
After Starting Pretune
Pretune IDENTIFYING & CALCULATING menus
Table 7-12 Pretune IDENTIFYING & CALCULATING Prompts
Page
Pretune Abort messages
Table 7-14 Pretune Abort Messages
Page
8. Maintenance
8.1 Overview
Whats in this section
8.2 Routine Maintenance
CAUTION
8.3 Set Mode
NOTICE
8.4 Calibrate Analog Inputs
8.5 AO MODULE calibration
!
Figure 8-1 AO Module Jumper ST1 Calibrate Analog Outputs
WARNING
NOTICE
8.6 Off-line Diagnostics
8.7 Database Services
8.8 Reset Unit
8.9 Product Information
8.10 Mains Frequency
8.11 Warm Start Time
First Time Start
Cold Start
Warm Start
8.12 Demo
9. Diagnostic and error messages
9.1 Diagnostic Messages
Error messages
Table 9-1 Diagnostic Error Messages
Internal error messages
Table 9-2 Internal Error Messages
continued
Table 9-2 Internal Error Messages (continued)
9.2 Loop Error Indicators
Table 9-3 Abnormal Loop Conditions And Indicators
9.3 Error Messages
Overview
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Page
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10. Parts
Table 10-1 Parts Kit Description Kit Part Number CK N
Page
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Appendix A
A.1 Security Bypass Procedure
ATTENTION
Page
SIKKERHESKRAV DA2I-6063
VEILIGHEIDSVEREISTEN DU2I-6063
TURVALLISUUSMRYKSET FI2I-6063
CONSIGNES DE SECURITE FR2I-6063
SICHERHEITSHINWEISE GE2I-6063
26063
NORME DI SICUREZZA IT2I-6063
!
INSTRUES DE SEGURANA PO2I-6063
NORMAS DE SEGURIDAD SP2I-6063
SKERHETSFRESKRIFTER SW2I-6063
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Index
A
B
C
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P
R
S
T
U
Sales and Service