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Honeywell VRX180 user manual About This Document

Models: VRX180

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About This Document

Abstract

This manual describes the installation, configuration, operation, and maintenance of the Video Recorder.

Warranty

The device described herein has been manufactured and tested for correct operation and is warranted as follows: The Video Recorder carries an 18 month warranty. This warranty includes immediate technical assistance and replacement of the defective part or instrument, if necessary.

Honeywell warrants goods of its manufacture as being free of defective materials and faulty work- manship. Contact your local sales office of warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair of replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application.

Contacts

If you encounter any problem with your video recorder, please contact your nearest Sales Office. (See the address list at the end of this manual).

An engineer will discuss your problem with you. Please have your complete model number, serial number, and software version available. Model number and serial number are located on the chassis nameplate. Software version can be viewed under Maintenance mode; see Section 8 of this manual.

If it is determined that a hardware problem exists, a replacement instrument or part will be shipped with instructions for returning the defective unit. Do not return your instrument without authorization from your Sales Office or until the replacement has been received.

ii	Video Recorder – User Manual

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Honeywell VRX180 user manual About This Document

Contents

Issue 3 03/03 US1I-6228 Video Recorder VRX180Issue 3 03/03 US1I-6228 Copyright, Notices, and Trademarks Copyright 2000 by Honeywell IncAbout This Document Symbol Meanings What it means CE conformityPage Contents Online Operations Using Primary Displays Diagnostic and Error Messages Tables Page Page Figures 126 Video Recorder Overview Video RecorderSpecifications SpecificationsPhysical EnvironmentalProgram Capability Analog Outputs Universal Analog InputsDigital Inputs AC Inputs DC Inputs Logic Inputs Relay Alarm OutputsDigital Outputs AC Outputs DC Outputs Time Proportional Outputs TPO on digital output Performance/CapacitiesAnalog input accuracy and rated limits Analog Input Accuracy--Linear typesMillivolts Volts Current Ohms Analog Input --Non-linear types RTDStandards Model Selection Guide Video Recorder Model NumberTA B LE IV C O M M UN IC Atio N Softwares and Support Parts What’s in this section? TopicUnpacking Panel mounting the video recorder RecommendationsInstalling the video recorder Wiring the video recorder Example Terminal connections Rear coverInstallation Step a Step BSpecification Description Universal Analog Input Board SpecificationsDI Board Terminal Block Connections Slot IDDigital Outputs Do Board Terminal Block Connections Digital Output Board 7.1 RS232 wiring configuration Video RecorderRecorder Video Recorder Side PC Side Direction Description7.2 RS422 wiring configuration RS422 wiring configuration10 RS485 wiring configuration RS485 Arrangement Description Connecting the RS422/485 link to a computerRear connection Installation Quick Start Programming OverviewModes of Operation Menu Navigation Video Recorder Front Door ButtonsProduct Info On Line mode Main Menu Program mode Main Menu Maintenance mode Main Menu Button Functions Button functionsOnline Maint Online On Displays Auto and Manual modes loops Force ResetStart Text Entry From External Sources Qwerty keyboardQwerty Key Equivalents Button Qwerty key FunctionAscii barcode reader Connecting a keyboard or a barcode reader ConnectorLift the rubber cap 1 to Connect the mini DINInstalling and removing a floppy disk Definition of Function Blocks DefinitionTypes of function blocks Flow of informationWhy use function blocks? Function Block TypesFunction block Maximum Purpose Name AvailableAlarm 1 Function Block Components Input parameter Components of function blocksFunction block parameter Output codeFunction Block Output Parameter Name Function Block Parameter DesignatorsBlock Name Code Type Function Function Block Output Parameter Name How to program input parameters How to connect an input parameter to another function blockOutput Code Connection Procedure Step ActionHow to program an input parameter with a number Function Block Connection FormatHow to program a discrete input parameter with a number Example Programming Discrete Input Parameter with a NumberHow to program function block parameters How to program a simple configurationProgramming procedure Example Function Block Parameter Selection ProcedureExample configuration AL 1 Alarm #1As displayed in the Program MenuHow to program common configurations Programming a Current Driven Heat Treat ElementDiagram the function blocks Label output parameters 15 Interconnections Between Function Blocks 16 Complete Function Block Diagram Of Figure Draw the Feedback connection18 Function Block Diagram Of Figure Time Proportioning Relay Driven PumpSplit Output or Duplex Control 20 Function Block Diagram Of Figure Cascade Control 22 Function Block Diagram Of The Cascade Control Strategy Set Point Profile Implementation 23 Example Set Point ProfileType J Thermocouple #16 DI3 OS AO1 BC LP1 OV Data Storage Categories of Stored Data11 Data Storage File Extensions Performing Data StorageData Type File extension Initializing a ZIP disk Pre-initializing a ZIPdisk on a PCData Storage Status Data storage considerationsProcess and Diagnostic Data Integrity Performing Configuration StoragePerforming Set Point Program Storage ExamplesOverview What’s in this section?Programming tips Program Mode Menu Program mode menuPrompt Function Frequently Used Programming Prompts Frequently used programming promptsPrompt Range/Selections Definition Set Mode Enter Labels OverviewEntering labels with the front panel buttons Entering labels with a Qwerty keyboardLabels for Function Blocks Other Labels UnitLPM GPH LPS GPM OHM Litr Gram GPS Degc Degf Filenames File Cycle DryerAnalog Input Algorithm Selection Program Analog InputsStandard algorithm prompts Temperature Unit Custom algorithm prompts Loop Characteristics Characteristic What to be awareProgram Control Loops Control Loop Programming StructureProgramming Procedure Control Loop Type Menu Selections CHG Action Soft PID Loop Menu Items 10 Loop PromptsEngineering FeedbackFeedforward Gain Force RemoteManual Reset DecimalPosition Interactive YES, no Latching YES, noRESET#1 Reset LimitRATE#2 Ratio BiasRatio Setpoint Setpoint SelectSETPOINT#2 Soft PID YES, noSP DEC Slew Limit SP LOW Limit & SPHigh Limit SP1 Tracking SP2, NoneFunction Block Configuration of a Typical Ratio Control Loop Program Analog Outputs Analog output type11 Analog Output Types 12 Prompts For Analog Output Types13 Analog Output Prompts 103 Program Discrete Inputs 14 Discrete Input Prompts15 Discrete Output Prompts Program Discrete OutputsInput 16 CV Types Program Calculated ValuesType Math Description Package Peak Picking 17 Peak Picking PromptsSignal Select 18 Signal Select PromptsCompare 19 Compare PromptsCompare’s Greater Than Result, With Hysteresis 20 Compare’s Condition Type and Condition Time Prompts Then CVn OS isSec Ec ext endPulse RT PulsePreset Counter21 Counter Prompts Count DownMath 22 Math PromptsInput a Input H Output High Limit Operator ADD, SUBT, MULT, DIVFree Form Math 23 Free Form Math PromptsInput a CN5OV Input B Input C AI1OV Input D AI2OV Sqrt ABSC/D+524 Free Form Math Functions For this function or value Type this in the equationOperator AND, OR, XOR, RESET/SET FF Logic25 Logic Prompts TOGGLE/FF, ONE SHOT, Pass Input a26 Logic Operators For this operator Definition If this is true Then Result is27 Free Form Logic Prompts Free Form LogicNEG Example equation using operators and inputs Example equation using iteration29 Results of Logic Equation Using Iteration Order of evaluationBIT Enable 31 BCD PromptsExample #1, loading a 2-profile program Example #2, loading a 4-profile program32 How Profiles Are Saved In Memory This ProfileThese These ProfilesFunction Generator 33 Function Generator PromptsPID Function Input Generator Function Block34 Interval Timer Prompts Interval TimerRESET/RUN Periodic Timer 10 Periodic Timer35 Periodic Timer Prompts 36 Set Up Timer PromptsMass Flow 37 Mass Flow PromptsCarbon Potential 38 Carbon Prompts11 Typical Carbon Potential Control Configuration Relative Humidity 39 Relative Humidity PromptsSterilization 40 F0 Sterilization PromptsHeat/Cool Configuration Advanced Splitter Output ADV Splitter41 Advanced Splitter Prompts Standard Splitter Output STD Splitter 42 Standard Splitter PromptsFeedback #2 Output43 Scaling Prompts ScalingHigh Limit Range LOW Signal Clamp 44 Signal Clamp PromptsOUT High Limit LOW Select High Select45 1 Point Block Average Prompts Point Block Average 1 Pt Block AvgAverage Period Rolling Average 46 Rolling Average Prompts# of Samples AVG Period Mins47 Multiple Average Prompts Multiple Input Average Multiple AvgOUT High Limit Input #1- Input #8 48 Cems Block Average Prompts Cems Block AverageCems Rolling Average CEM Rolling Avg Time Units 49 Cems Rolling Average PromptsFrame Period Program Alarms 50 Alarm PromptsProgram Totalizers 51 Totalizer Prompts Program Profiles Program Constants 52 Constant PromptsValue Input High Limit DestinationDestination defined Gain #1 = Dest = LP 1 GN CV 1 OVCopy Block 53 Copy Block Prompts17 Displays Accessible by the Display Buttons Program Displays151 Display Setup Procedure 54 Display Setup ProcedureSet Up Trend 55 Set Up Trend 1 Prompts56 Paper Chart Speed Equivalents to Time Base Selections Set Up Trend 2 358 2 trend group live buffer size Trend Groups Trend Group59 4 trend group live buffer size Trend Groups Set Up Bar Graph 60 Set Up Bar Graph 1 PromptsSet Up Bar Graph 2 3 Set Up Panel DisplaysAssign Displays to Keys 64 Assign Displays To Keys PromptsDisplay Format DisplayTrend BargraphEnable Features 65 Enable Features PromptsProgram Security 66 Security PromptsSerial Communications 67 Serial Communications PromptsSet Clock 68 Set Clock PromptsLoad/Store Configuration 69 Load/Store Config Files PromptsStore Config to FILE01 CYCLE01 Disk DRYER01 PROD0170 Suggested Scan Rates Scan RateInputs Scan Rate Control Select Language Setup procedure 71 Data Storage Setup ProcedureEnable storage Data StorageSet Up New Schedules Trend DataPoint #12 Storage Mode SetupCopy Display LOW RateAlarms Trend Data 2, 3Events 73 Stored EventsUnit Data Diagnostics74 Unit Data Prompts Select Filename Cycle Dryer Start MinuteStart Month JAN-DEC Start DAYDisk capacity 75 Disk capacity Prompts76 Disk Storage Capacity of 100MB ZIP disk Sec 10 sec 30 sec10 min 30 min Hour MinBatch Control Initializing a disk77 Filename Extensions Of Data Storage Types Data set ExtensionProfile features Overview of the Setpoint ProfilerDefinitions SectionSchematic of the Setpoint Profiler function block RESET/RUN AdvanceStart Hold Shutdown TimeSingle and Multi-phase Profiles Two types of profilesComponents of a profile Two PVs availableNumber of segments Time UnitsRamp Type = Time Ramp Type = Rate External Ramp Type Ramp Type = ExternalSoak segment Guaranteed SoakHysteresis Example of Segment Events Segment EventsEvent 3 State Example of invalid overlapping loops Segment LoopsLoop to Segment = Parameters that control a profile’s execution Coordinating operation of multiple profilersDiscrete inputs Parameters That Control Profiler ExecutionDefinition Triggered Conditions Result Present HOT StartFast ForwardShutdown LastSegment Ramp IncrementHow to set up a profiler Program Profilers menu in Program modeProgram Profiler Prompts Setpoint Profiles Menu in Online mode Setpoint Profiles PromptsLoad Program Program Number Load ProgramFrom Memory Edit Profile Prompts Auto Cycle OFF, on Auto Cycle CountEdit Profile Loops From Segment #Time Multiplier Editing Segments Edit Segments PromptsHow to load and run a profiler 14 ButtonsHow to load programs from memory using Online menu How Profiles Are Stored In MemoryProcedure To Load a Program From Memory Using Online Menu Step Action Result/Notes10 How Profiles Are Stored On Disk How programs are stored on a disk11 Disk Program Capacity 201 How to start a profiler 13 Profiler Starting ProcedureHow to hold a profiler 14 Profiler Hold Procedure How to reset a profiler 15 Profiler Reset ProcedureHow to shut down a profiler 17 Profiler Shutdown Procedure PV #2 538.67 1105600910 3900SP1 SP2 SP3 How to edit a profile’s segments 21 Segment Editing Procedure208 Overview Displays Accessed With Display ButtonDisplay Definition Function Interactive Or view only? Interacting With Primary Displays Interacting with Setpoint Trend DisplayInteracting with Live or Replay Trends Prompt DefinitionFind First JANLast JAN Find JANTEMP7 Stop Panel4 Display Rotation Procedure Resume Panel4 Display Rotation ProcedureInteracting with Panel4 Display Step Action ResultInteracting with Loop Displays To perform this action Do these steps Display Messages and Symbols 2305.5Location Multiple messagesMessage/Symbol Color Description Color Description shown low to high priorityMessages and Symbols Elsewhere on Display General Error220 Online Main Menu Menu as displayed FunctionInstalling a disk Floppy Disk Insertion/Removal ProcedureData Storage Typical online data storage tasksInitializing a disk using the same storage setup Initializing a disk using a new storage setupHow data is stored Disk StatusChecking current storage setup Initialization errorsError message Definition Storage Start/Stop Controls Starting and stopping storagePrompt Comments Checking Data Storage Status Data Storage Replay ProcedureRemaining DDD-HH-MM Trend Examining replay data Reading Data Storage MessagesAccess Summaries Display alarm summaryWhat happens during an alarm Acknowledging alarmsAlarm Acknowledgment Procedure Display Alarm HistoryWhat happens during a diagnostic Acknowledging Diagnostic MessagesDiagnostic Acknowledgment Procedure Delete All DiagnosticsDelete All Diagnostics Procedure Product InformationData Entry 233 Setpoint Profiles Tune Loop Prompts Tune LoopBold items are read-only Reset #1 Reset #2Rate #1 PROP. Band #2Control Loop Tuning Display Display TuningPretune Loop 10 Stages Of PretunePretune Stopped menu 11 Pretune Stopped PromptsBefore Starting Pretune After Starting PretunePretune Identifying & Calculating menus 12 Pretune Identifying & Calculating PromptsPretune Complete menu 13 Pretune Complete Prompts14 Pretune Abort Messages Pretune Abort messagesMessage Meaning/User action required Set Mode Review ProgrammingMaintenance What’s in this section Routine Maintenance Calibrate Analog InputsAO Module calibration AO Module Jumper ST1 Calibrate Analog OutputsOff-line Diagnostics Calibrate Analog Output Procedure Step ActionDatabase Services Reset UnitProduct Information Mains FrequencyWarm Start Time First Time StartDemo Diagnostic Messages Diagnostic Error MessagesInternal error messages Internal Error Messages253 Loop Error Indicators Abnormal Loop Conditions And IndicatorsError Messages Error Messages256 257 258 Parts Parts Kit Description Kit Part NumberKit Description Kit Part Number Portable case Spare case galvanised Spare painted case 262 Security Bypass Procedure Appendix a264 Sikkerheskrav DA2I-6063Veiligheidsvereisten DU2I-6063Turvallisuusmääräykset FI2I-6063Consignes DE Securite FR2I-6063Sicherheitshinweise GE2I-6063Απαιτησεισ Ασφαλειασ Norme DI Sicurezza IT2I-6063NO2I-6063 OmgivelserInstruções DE Segurança PO2I-6063Normas DE Seguridad SP2I-6063Säkerhetsföreskrifter SW2I-6063Safety 276 Index Edit Alarm Setpoints 279 Sales and Service