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Honeywell VRX180 user manual Diagnostic and Error Messages

Models: VRX180

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7. ONLINE OPERATION USING MENUS		221
7.1	Overview	221
7.2	Data Storage	222
7.3	Access Summaries	228
7.4	Data Entry	232
7.5	Setpoint Profiles	234
7.6	Tune Loop	235
7.7	Set Mode	242
7.8	Review Programming	242
8. MAINTENANCE		243
8.1	Overview	243
8.2	Routine Maintenance	245
8.3	Set Mode	245
8.4	Calibrate Analog Inputs	245
8.5	AO MODULE calibration	246
8.6	Off-line Diagnostics	247
8.7	Database Services	248
8.8	Reset Unit	248
8.9	Product Information	248
8.10	Mains Frequency	248
8.11	Warm Start Time	249
8.12	Demo	250
9. DIAGNOSTIC AND ERROR MESSAGES		251
9.1	Diagnostic Messages	251
9.2	Loop Error Indicators	254
9.3	Error Messages	255
10. PARTS		259
APPENDIX A		263
SAFETY		265
INDEX	...................................................................................................................................	277
SALES AND SERVICE

Video Recorder – User Manual

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Honeywell VRX180 user manual Diagnostic and Error Messages

Contents

Video Recorder VRX180 Issue 3 03/03 US1I-6228Issue 3 03/03 US1I-6228 Copyright 2000 by Honeywell Inc Copyright, Notices, and TrademarksAbout This Document CE conformity Symbol Meanings What it meansPage Contents Online Operations Using Primary Displays Diagnostic and Error Messages Tables Page Page Figures 126 Video Recorder Video Recorder OverviewSpecifications SpecificationsPhysical EnvironmentalProgram Capability Universal Analog Inputs Analog OutputsDigital Inputs AC Inputs DC Inputs Relay Alarm Outputs Logic InputsDigital Outputs AC Outputs DC Outputs Performance/Capacities Time Proportional Outputs TPO on digital outputAnalog Input Accuracy--Linear types Analog input accuracy and rated limitsMillivolts Volts Current Ohms RTD Analog Input --Non-linear typesStandards Video Recorder Model Number Model Selection GuideTA B LE IV C O M M UN IC Atio N Softwares and Support Parts Topic What’s in this section?Unpacking Recommendations Panel mounting the video recorderInstalling the video recorder Wiring the video recorder Example Rear cover Terminal connectionsInstallation Step B Step aUniversal Analog Input Board Specifications Specification DescriptionSlot ID DI Board Terminal Block ConnectionsDigital Outputs Do Board Terminal Block Connections Digital Output Board Video Recorder 7.1 RS232 wiring configurationRecorder Direction Description Video Recorder Side PC SideRS422 wiring configuration 7.2 RS422 wiring configuration10 RS485 wiring configuration RS485 Connecting the RS422/485 link to a computer Arrangement DescriptionRear connection Installation Overview Quick Start ProgrammingModes of Operation Video Recorder Front Door Buttons Menu NavigationProduct Info On Line mode Main Menu Program mode Main Menu Maintenance mode Main Menu Button functions Button FunctionsOnline Maint Online On Displays Reset Auto and Manual modes loops ForceStart Qwerty keyboard Text Entry From External SourcesQwerty Key Equivalents Button Qwerty key FunctionAscii barcode reader Connector Connecting a keyboard or a barcode readerLift the rubber cap 1 to Connect the mini DINInstalling and removing a floppy disk Definition Definition of Function BlocksTypes of function blocks Flow of informationFunction Block Types Why use function blocks?Function block Maximum Purpose Name AvailableComponents of function blocks Alarm 1 Function Block Components Input parameterOutput code Function block parameterFunction Block Parameter Designators Function Block Output Parameter NameBlock Name Code Type Function Function Block Output Parameter Name How to connect an input parameter to another function block How to program input parametersOutput Code Connection Procedure Step ActionFunction Block Connection Format How to program an input parameter with a numberExample Programming Discrete Input Parameter with a Number How to program a discrete input parameter with a numberHow to program a simple configuration How to program function block parametersProgramming procedure Example Function Block Parameter Selection ProcedureAL 1 Alarm #1 Example configurationAs displayed in the Program MenuProgramming a Current Driven Heat Treat Element How to program common configurationsDiagram the function blocks Label output parameters 15 Interconnections Between Function Blocks Draw the Feedback connection 16 Complete Function Block Diagram Of FigureTime Proportioning Relay Driven Pump 18 Function Block Diagram Of FigureSplit Output or Duplex Control 20 Function Block Diagram Of Figure Cascade Control 22 Function Block Diagram Of The Cascade Control Strategy 23 Example Set Point Profile Set Point Profile ImplementationType J Thermocouple #16 DI3 OS AO1 BC LP1 OV Categories of Stored Data Data StoragePerforming Data Storage 11 Data Storage File ExtensionsData Type File extension Pre-initializing a ZIPdisk on a PC Initializing a ZIP diskData storage considerations Data Storage StatusPerforming Configuration Storage Process and Diagnostic Data IntegrityPerforming Set Point Program Storage ExamplesWhat’s in this section? OverviewProgramming tips Program mode menu Program Mode MenuPrompt Function Frequently used programming prompts Frequently Used Programming PromptsPrompt Range/Selections Definition Set Mode Overview Enter LabelsEntering labels with the front panel buttons Entering labels with a Qwerty keyboardLabels for Function Blocks Unit Other LabelsLPM GPH LPS GPM OHM Litr Gram GPS Degc Degf Filenames File Cycle DryerProgram Analog Inputs Analog Input Algorithm SelectionStandard algorithm prompts Temperature Unit Custom algorithm prompts Characteristic What to be aware Loop CharacteristicsProgram Control Loops Control Loop Programming StructureProgramming Procedure Control Loop Type Menu Selections CHG Action Soft PID 10 Loop Prompts Loop Menu ItemsFeedback EngineeringFeedforward Gain Force RemoteDecimal Manual ResetPosition Interactive YES, no Latching YES, noReset Limit RESET#1RATE#2 Ratio BiasSetpoint Select Ratio SetpointSETPOINT#2 Soft PID YES, noSP LOW Limit & SP SP DEC Slew LimitHigh Limit SP1 Tracking SP2, NoneFunction Block Configuration of a Typical Ratio Control Loop Analog output type Program Analog Outputs11 Analog Output Types 12 Prompts For Analog Output Types13 Analog Output Prompts 103 14 Discrete Input Prompts Program Discrete InputsProgram Discrete Outputs 15 Discrete Output PromptsInput Program Calculated Values 16 CV TypesType Math Description Package 17 Peak Picking Prompts Peak Picking18 Signal Select Prompts Signal Select19 Compare Prompts CompareCompare’s Greater Than Result, With Hysteresis Then CVn OS is 20 Compare’s Condition Type and Condition Time PromptsSec Ec ext endRT Pulse PulseCounter Preset21 Counter Prompts Count Down22 Math Prompts MathInput a Input H Output High Limit Operator ADD, SUBT, MULT, DIV23 Free Form Math Prompts Free Form MathInput a CN5OV Input B Input C AI1OV Input D AI2OV Sqrt ABSC/D+5For this function or value Type this in the equation 24 Free Form Math FunctionsLogic Operator AND, OR, XOR, RESET/SET FF25 Logic Prompts TOGGLE/FF, ONE SHOT, Pass Input aFor this operator Definition If this is true Then Result is 26 Logic OperatorsFree Form Logic 27 Free Form Logic PromptsNEG Example equation using iteration Example equation using operators and inputs29 Results of Logic Equation Using Iteration Order of evaluation31 BCD Prompts BIT EnableExample #1, loading a 2-profile program Example #2, loading a 4-profile programThis Profile 32 How Profiles Are Saved In MemoryThese These Profiles33 Function Generator Prompts Function GeneratorFunction Block PID Function Input GeneratorInterval Timer 34 Interval Timer PromptsRESET/RUN 10 Periodic Timer Periodic Timer36 Set Up Timer Prompts 35 Periodic Timer Prompts37 Mass Flow Prompts Mass Flow38 Carbon Prompts Carbon Potential11 Typical Carbon Potential Control Configuration 39 Relative Humidity Prompts Relative Humidity40 F0 Sterilization Prompts SterilizationAdvanced Splitter Output ADV Splitter Heat/Cool Configuration41 Advanced Splitter Prompts 42 Standard Splitter Prompts Standard Splitter Output STD SplitterFeedback #2 OutputScaling 43 Scaling PromptsHigh Limit Range LOW 44 Signal Clamp Prompts Signal ClampOUT High Limit LOW Select High SelectPoint Block Average 1 Pt Block Avg 45 1 Point Block Average PromptsAverage Period 46 Rolling Average Prompts Rolling Average# of Samples AVG Period MinsMultiple Input Average Multiple Avg 47 Multiple Average PromptsOUT High Limit Input #1- Input #8 Cems Block Average 48 Cems Block Average PromptsCems Rolling Average CEM Rolling Avg 49 Cems Rolling Average Prompts Time UnitsFrame Period 50 Alarm Prompts Program AlarmsProgram Totalizers 51 Totalizer Prompts Program Profiles 52 Constant Prompts Program ConstantsValue Input High Limit DestinationGain #1 = Dest = LP 1 GN CV 1 OV Destination defined53 Copy Block Prompts Copy BlockProgram Displays 17 Displays Accessible by the Display Buttons151 54 Display Setup Procedure Display Setup ProcedureSet Up Trend 55 Set Up Trend 1 PromptsSet Up Trend 2 3 56 Paper Chart Speed Equivalents to Time Base SelectionsTrend Group 58 2 trend group live buffer size Trend Groups59 4 trend group live buffer size Trend Groups 60 Set Up Bar Graph 1 Prompts Set Up Bar GraphSet Up Bar Graph 2 3 Set Up Panel Displays64 Assign Displays To Keys Prompts Assign Displays to KeysDisplay Display FormatTrend Bargraph65 Enable Features Prompts Enable Features66 Security Prompts Program Security67 Serial Communications Prompts Serial Communications68 Set Clock Prompts Set Clock69 Load/Store Config Files Prompts Load/Store ConfigurationStore Config to FILE01 CYCLE01 Disk DRYER01 PROD01Scan Rate 70 Suggested Scan RatesInputs Scan Rate Control Select Language 71 Data Storage Setup Procedure Setup procedureEnable storage Data StorageTrend Data Set Up New SchedulesSetup Point #12 Storage ModeCopy Display LOW RateTrend Data 2, 3 AlarmsEvents 73 Stored EventsDiagnostics Unit Data74 Unit Data Prompts Start Minute Select Filename Cycle DryerStart Month JAN-DEC Start DAY75 Disk capacity Prompts Disk capacitySec 10 sec 30 sec 76 Disk Storage Capacity of 100MB ZIP disk10 min 30 min Hour MinInitializing a disk Batch Control77 Filename Extensions Of Data Storage Types Data set ExtensionOverview of the Setpoint Profiler Profile featuresDefinitions SectionRESET/RUN Advance Schematic of the Setpoint Profiler function blockStart Hold Shutdown TimeTwo types of profiles Single and Multi-phase ProfilesTwo PVs available Components of a profileNumber of segments Time UnitsRamp Type = Time Ramp Type = Rate Ramp Type = External External Ramp TypeGuaranteed Soak Soak segmentHysteresis Segment Events Example of Segment EventsEvent 3 State Segment Loops Example of invalid overlapping loopsLoop to Segment = Coordinating operation of multiple profilers Parameters that control a profile’s executionDiscrete inputs Parameters That Control Profiler ExecutionHOT Start Definition Triggered Conditions Result PresentForward FastLast ShutdownSegment Ramp IncrementProgram Profilers menu in Program mode How to set up a profilerProgram Profiler Prompts Setpoint Profiles Prompts Setpoint Profiles Menu in Online modeLoad Program Load Program Program NumberFrom Memory Edit Profile Prompts Auto Cycle Count Auto Cycle OFF, onEdit Profile Loops From Segment #Time Multiplier Edit Segments Prompts Editing Segments14 Buttons How to load and run a profilerHow Profiles Are Stored In Memory How to load programs from memory using Online menuStep Action Result/Notes Procedure To Load a Program From Memory Using Online MenuHow programs are stored on a disk 10 How Profiles Are Stored On Disk11 Disk Program Capacity 201 13 Profiler Starting Procedure How to start a profilerHow to reset a profiler 15 Profiler Reset Procedure How to hold a profiler 14 Profiler Hold ProcedureHow to shut down a profiler 17 Profiler Shutdown Procedure 11056 PV #2 538.6700910 3900SP1 SP2 SP3 21 Segment Editing Procedure How to edit a profile’s segments208 Displays Accessed With Display Button OverviewDisplay Definition Function Interactive Or view only? Interacting with Setpoint Trend Display Interacting With Primary DisplaysPrompt Definition Interacting with Live or Replay TrendsFirst JAN FindLast JAN Find JANTEMP7 Resume Panel4 Display Rotation Procedure Stop Panel4 Display Rotation ProcedureInteracting with Panel4 Display Step Action ResultInteracting with Loop Displays To perform this action Do these steps 2305.5 Display Messages and SymbolsLocation Multiple messagesColor Description shown low to high priority Message/Symbol Color DescriptionGeneral Error Messages and Symbols Elsewhere on Display220 Menu as displayed Function Online Main MenuFloppy Disk Insertion/Removal Procedure Installing a diskData Storage Typical online data storage tasksInitializing a disk using a new storage setup Initializing a disk using the same storage setupHow data is stored Disk StatusInitialization errors Checking current storage setupError message Definition Starting and stopping storage Storage Start/Stop ControlsPrompt Comments Data Storage Replay Procedure Checking Data Storage StatusRemaining DDD-HH-MM Trend Reading Data Storage Messages Examining replay dataDisplay alarm summary Access SummariesAcknowledging alarms What happens during an alarmAlarm Acknowledgment Procedure Display Alarm HistoryAcknowledging Diagnostic Messages What happens during a diagnosticDiagnostic Acknowledgment Procedure Delete All DiagnosticsProduct Information Delete All Diagnostics ProcedureData Entry 233 Setpoint Profiles Tune Loop Tune Loop PromptsBold items are read-only Reset #2 Reset #1Rate #1 PROP. Band #2Display Tuning Control Loop Tuning Display10 Stages Of Pretune Pretune LoopPretune Stopped menu 11 Pretune Stopped PromptsAfter Starting Pretune Before Starting PretunePretune Identifying & Calculating menus 12 Pretune Identifying & Calculating Prompts13 Pretune Complete Prompts Pretune Complete menuPretune Abort messages 14 Pretune Abort MessagesMessage Meaning/User action required Review Programming Set ModeMaintenance What’s in this section Calibrate Analog Inputs Routine MaintenanceAO Module Jumper ST1 Calibrate Analog Outputs AO Module calibrationCalibrate Analog Output Procedure Step Action Off-line DiagnosticsReset Unit Database ServicesProduct Information Mains FrequencyFirst Time Start Warm Start TimeDemo Diagnostic Error Messages Diagnostic MessagesInternal Error Messages Internal error messages253 Abnormal Loop Conditions And Indicators Loop Error IndicatorsError Messages Error Messages256 257 258 Parts Kit Description Kit Part Number PartsKit Description Kit Part Number Portable case Spare case galvanised Spare painted case 262 Appendix a Security Bypass Procedure264 DA2I-6063 SikkerheskravDU2I-6063 VeiligheidsvereistenFI2I-6063 TurvallisuusmääräyksetFR2I-6063 Consignes DE SecuriteGE2I-6063 SicherheitshinweiseΑπαιτησεισ Ασφαλειασ IT2I-6063 Norme DI SicurezzaOmgivelser NO2I-6063PO2I-6063 Instruções DE SegurançaSP2I-6063 Normas DE SeguridadSW2I-6063 SäkerhetsföreskrifterSafety 276 Index Edit Alarm Setpoints 279 Sales and Service