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Honeywell VRX180 user manual Safety 276

Models: VRX180

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Video Recorder – User Manual

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Honeywell VRX180 user manual Safety 276

Contents

Issue 3 03/03 US1I-6228 Video Recorder VRX180Issue 3 03/03 US1I-6228 Copyright, Notices, and Trademarks Copyright 2000 by Honeywell IncAbout This Document Symbol Meanings What it means CE conformityPage Contents Online Operations Using Primary Displays Diagnostic and Error Messages Tables Page Page Figures 126 Video Recorder Overview Video RecorderPhysical SpecificationsSpecifications EnvironmentalProgram Capability Digital Inputs AC Inputs DC Inputs Universal Analog InputsAnalog Outputs Digital Outputs AC Outputs DC Outputs Relay Alarm OutputsLogic Inputs Time Proportional Outputs TPO on digital output Performance/CapacitiesMillivolts Volts Current Ohms Analog Input Accuracy--Linear typesAnalog input accuracy and rated limits Analog Input --Non-linear types RTDStandards Model Selection Guide Video Recorder Model NumberTA B LE IV C O M M UN IC Atio N Softwares and Support Parts What’s in this section? TopicUnpacking Panel mounting the video recorder RecommendationsInstalling the video recorder Wiring the video recorder Example Terminal connections Rear coverInstallation Step a Step BSpecification Description Universal Analog Input Board SpecificationsDI Board Terminal Block Connections Slot IDDigital Outputs Do Board Terminal Block Connections Digital Output Board 7.1 RS232 wiring configuration Video RecorderRecorder Video Recorder Side PC Side Direction Description7.2 RS422 wiring configuration RS422 wiring configuration10 RS485 wiring configuration RS485 Rear connection Connecting the RS422/485 link to a computerArrangement Description Installation Modes of Operation OverviewQuick Start Programming Menu Navigation Video Recorder Front Door ButtonsProduct Info On Line mode Main Menu Program mode Main Menu Maintenance mode Main Menu Online Maint Button functionsButton Functions Online On Displays Start ResetAuto and Manual modes loops Force Qwerty Key Equivalents Text Entry From External SourcesQwerty keyboard Button Qwerty key FunctionAscii barcode reader Lift the rubber cap 1 to Connecting a keyboard or a barcode readerConnector Connect the mini DINInstalling and removing a floppy disk Types of function blocks Definition of Function BlocksDefinition Flow of informationFunction block Why use function blocks?Function Block Types Maximum Purpose Name AvailableAlarm 1 Function Block Components Input parameter Components of function blocksFunction block parameter Output codeBlock Name Code Type Function Block Parameter DesignatorsFunction Block Output Parameter Name Function Function Block Output Parameter Name Output Code Connection Procedure How to program input parametersHow to connect an input parameter to another function block Step ActionHow to program an input parameter with a number Function Block Connection FormatHow to program a discrete input parameter with a number Example Programming Discrete Input Parameter with a NumberProgramming procedure How to program function block parametersHow to program a simple configuration Example Function Block Parameter Selection ProcedureAs displayed in the Program Example configurationAL 1 Alarm #1 MenuHow to program common configurations Programming a Current Driven Heat Treat ElementDiagram the function blocks Label output parameters 15 Interconnections Between Function Blocks 16 Complete Function Block Diagram Of Figure Draw the Feedback connection18 Function Block Diagram Of Figure Time Proportioning Relay Driven PumpSplit Output or Duplex Control 20 Function Block Diagram Of Figure Cascade Control 22 Function Block Diagram Of The Cascade Control Strategy Set Point Profile Implementation 23 Example Set Point ProfileType J Thermocouple #16 DI3 OS AO1 BC LP1 OV Data Storage Categories of Stored DataData Type File extension Performing Data Storage11 Data Storage File Extensions Initializing a ZIP disk Pre-initializing a ZIPdisk on a PCData Storage Status Data storage considerationsPerforming Set Point Program Storage Process and Diagnostic Data IntegrityPerforming Configuration Storage ExamplesOverview What’s in this section?Programming tips Prompt Function Program mode menuProgram Mode Menu Prompt Range/Selections Definition Frequently used programming promptsFrequently Used Programming Prompts Set Mode Entering labels with the front panel buttons Enter LabelsOverview Entering labels with a Qwerty keyboardLabels for Function Blocks LPM GPH LPS GPM OHM Litr Gram GPS Degc Degf Filenames Other LabelsUnit File Cycle DryerStandard algorithm prompts Program Analog InputsAnalog Input Algorithm Selection Temperature Unit Custom algorithm prompts Program Control Loops Loop CharacteristicsCharacteristic What to be aware Control Loop Programming StructureProgramming Procedure Control Loop Type Menu Selections CHG Action Soft PID Loop Menu Items 10 Loop PromptsFeedforward EngineeringFeedback Gain Force RemotePosition Interactive YES, no Manual ResetDecimal Latching YES, noRATE#2 RESET#1Reset Limit Ratio BiasSETPOINT#2 Ratio SetpointSetpoint Select Soft PID YES, noHigh Limit SP DEC Slew LimitSP LOW Limit & SP SP1 Tracking SP2, NoneFunction Block Configuration of a Typical Ratio Control Loop 11 Analog Output Types Program Analog OutputsAnalog output type 12 Prompts For Analog Output Types13 Analog Output Prompts 103 Program Discrete Inputs 14 Discrete Input PromptsInput Program Discrete Outputs15 Discrete Output Prompts Type Math Description Package Program Calculated Values16 CV Types Peak Picking 17 Peak Picking PromptsSignal Select 18 Signal Select PromptsCompare 19 Compare PromptsCompare’s Greater Than Result, With Hysteresis Sec 20 Compare’s Condition Type and Condition Time PromptsThen CVn OS is Ec ext endPulse RT Pulse21 Counter Prompts PresetCounter Count DownInput a Input H Math22 Math Prompts Output High Limit Operator ADD, SUBT, MULT, DIVInput a CN5OV Input B Free Form Math23 Free Form Math Prompts Input C AI1OV Input D AI2OV Sqrt ABSC/D+524 Free Form Math Functions For this function or value Type this in the equation25 Logic Prompts Operator AND, OR, XOR, RESET/SET FFLogic TOGGLE/FF, ONE SHOT, Pass Input a26 Logic Operators For this operator Definition If this is true Then Result isNEG Free Form Logic27 Free Form Logic Prompts 29 Results of Logic Equation Using Iteration Example equation using operators and inputsExample equation using iteration Order of evaluationExample #1, loading a 2-profile program BIT Enable31 BCD Prompts Example #2, loading a 4-profile programThese 32 How Profiles Are Saved In MemoryThis Profile These ProfilesFunction Generator 33 Function Generator PromptsPID Function Input Generator Function BlockRESET/RUN Interval Timer34 Interval Timer Prompts Periodic Timer 10 Periodic Timer35 Periodic Timer Prompts 36 Set Up Timer PromptsMass Flow 37 Mass Flow PromptsCarbon Potential 38 Carbon Prompts11 Typical Carbon Potential Control Configuration Relative Humidity 39 Relative Humidity PromptsSterilization 40 F0 Sterilization PromptsHeat/Cool Configuration Advanced Splitter Output ADV Splitter41 Advanced Splitter Prompts Feedback #2 Standard Splitter Output STD Splitter42 Standard Splitter Prompts OutputHigh Limit Range LOW Scaling43 Scaling Prompts OUT High Limit LOW Select Signal Clamp44 Signal Clamp Prompts High SelectAverage Period Point Block Average 1 Pt Block Avg45 1 Point Block Average Prompts # of Samples Rolling Average46 Rolling Average Prompts AVG Period MinsOUT High Limit Input #1- Input #8 Multiple Input Average Multiple Avg47 Multiple Average Prompts Cems Rolling Average CEM Rolling Avg Cems Block Average48 Cems Block Average Prompts Frame Period 49 Cems Rolling Average PromptsTime Units Program Alarms 50 Alarm PromptsProgram Totalizers 51 Totalizer Prompts Program Profiles Value Program Constants52 Constant Prompts Input High Limit DestinationDestination defined Gain #1 = Dest = LP 1 GN CV 1 OVCopy Block 53 Copy Block Prompts17 Displays Accessible by the Display Buttons Program Displays151 Set Up Trend Display Setup Procedure54 Display Setup Procedure 55 Set Up Trend 1 Prompts56 Paper Chart Speed Equivalents to Time Base Selections Set Up Trend 2 358 2 trend group live buffer size Trend Groups Trend Group59 4 trend group live buffer size Trend Groups Set Up Bar Graph 2 3 Set Up Bar Graph60 Set Up Bar Graph 1 Prompts Set Up Panel DisplaysAssign Displays to Keys 64 Assign Displays To Keys PromptsTrend Display FormatDisplay BargraphEnable Features 65 Enable Features PromptsProgram Security 66 Security PromptsSerial Communications 67 Serial Communications PromptsSet Clock 68 Set Clock PromptsStore Config to FILE01 CYCLE01 Load/Store Configuration69 Load/Store Config Files Prompts Disk DRYER01 PROD01Inputs Scan Rate Control Scan Rate70 Suggested Scan Rates Select Language Enable storage Setup procedure71 Data Storage Setup Procedure Data StorageSet Up New Schedules Trend DataCopy Display Point #12 Storage ModeSetup LOW RateEvents AlarmsTrend Data 2, 3 73 Stored Events74 Unit Data Prompts DiagnosticsUnit Data Start Month JAN-DEC Select Filename Cycle DryerStart Minute Start DAYDisk capacity 75 Disk capacity Prompts10 min 30 min Hour 76 Disk Storage Capacity of 100MB ZIP diskSec 10 sec 30 sec Min77 Filename Extensions Of Data Storage Types Batch ControlInitializing a disk Data set ExtensionDefinitions Profile featuresOverview of the Setpoint Profiler SectionStart Hold Schematic of the Setpoint Profiler function blockRESET/RUN Advance Shutdown TimeSingle and Multi-phase Profiles Two types of profilesNumber of segments Components of a profileTwo PVs available Time UnitsRamp Type = Time Ramp Type = Rate External Ramp Type Ramp Type = ExternalHysteresis Guaranteed SoakSoak segment Event 3 State Segment EventsExample of Segment Events Loop to Segment = Segment LoopsExample of invalid overlapping loops Discrete inputs Parameters that control a profile’s executionCoordinating operation of multiple profilers Parameters That Control Profiler ExecutionDefinition Triggered Conditions Result Present HOT StartFast ForwardSegment ShutdownLast Ramp IncrementHow to set up a profiler Program Profilers menu in Program modeProgram Profiler Prompts Setpoint Profiles Menu in Online mode Setpoint Profiles PromptsFrom Memory Load ProgramLoad Program Program Number Edit Profile Prompts Edit Profile Loops Auto Cycle OFF, onAuto Cycle Count From Segment #Time Multiplier Editing Segments Edit Segments PromptsHow to load and run a profiler 14 ButtonsHow to load programs from memory using Online menu How Profiles Are Stored In MemoryProcedure To Load a Program From Memory Using Online Menu Step Action Result/Notes11 Disk Program Capacity How programs are stored on a disk10 How Profiles Are Stored On Disk 201 How to start a profiler 13 Profiler Starting ProcedureHow to hold a profiler 14 Profiler Hold Procedure How to reset a profiler 15 Profiler Reset ProcedureHow to shut down a profiler 17 Profiler Shutdown Procedure 00910 PV #2 538.6711056 3900SP1 SP2 SP3 How to edit a profile’s segments 21 Segment Editing Procedure208 Display Definition Function Interactive Or view only? Displays Accessed With Display ButtonOverview Interacting With Primary Displays Interacting with Setpoint Trend DisplayInteracting with Live or Replay Trends Prompt DefinitionLast JAN FindFirst JAN Find JANTEMP7 Interacting with Panel4 Display Stop Panel4 Display Rotation ProcedureResume Panel4 Display Rotation Procedure Step Action ResultInteracting with Loop Displays To perform this action Do these steps Location Display Messages and Symbols2305.5 Multiple messagesMessage/Symbol Color Description Color Description shown low to high priorityMessages and Symbols Elsewhere on Display General Error220 Online Main Menu Menu as displayed FunctionData Storage Installing a diskFloppy Disk Insertion/Removal Procedure Typical online data storage tasksHow data is stored Initializing a disk using the same storage setupInitializing a disk using a new storage setup Disk StatusError message Definition Initialization errorsChecking current storage setup Prompt Comments Starting and stopping storageStorage Start/Stop Controls Remaining DDD-HH-MM Trend Data Storage Replay ProcedureChecking Data Storage Status Examining replay data Reading Data Storage MessagesAccess Summaries Display alarm summaryAlarm Acknowledgment Procedure What happens during an alarmAcknowledging alarms Display Alarm HistoryDiagnostic Acknowledgment Procedure What happens during a diagnosticAcknowledging Diagnostic Messages Delete All DiagnosticsDelete All Diagnostics Procedure Product InformationData Entry 233 Setpoint Profiles Bold items are read-only Tune LoopTune Loop Prompts Rate #1 Reset #1Reset #2 PROP. Band #2Control Loop Tuning Display Display TuningPretune Stopped menu Pretune Loop10 Stages Of Pretune 11 Pretune Stopped PromptsPretune Identifying & Calculating menus Before Starting PretuneAfter Starting Pretune 12 Pretune Identifying & Calculating PromptsPretune Complete menu 13 Pretune Complete PromptsMessage Meaning/User action required Pretune Abort messages14 Pretune Abort Messages Set Mode Review ProgrammingMaintenance What’s in this section Routine Maintenance Calibrate Analog InputsAO Module calibration AO Module Jumper ST1 Calibrate Analog OutputsOff-line Diagnostics Calibrate Analog Output Procedure Step ActionProduct Information Database ServicesReset Unit Mains FrequencyWarm Start Time First Time StartDemo Diagnostic Messages Diagnostic Error MessagesInternal error messages Internal Error Messages253 Loop Error Indicators Abnormal Loop Conditions And IndicatorsError Messages Error Messages256 257 258 Parts Parts Kit Description Kit Part NumberKit Description Kit Part Number Portable case Spare case galvanised Spare painted case 262 Security Bypass Procedure Appendix a264 Sikkerheskrav DA2I-6063Veiligheidsvereisten DU2I-6063Turvallisuusmääräykset FI2I-6063Consignes DE Securite FR2I-6063Sicherheitshinweise GE2I-6063Απαιτησεισ Ασφαλειασ Norme DI Sicurezza IT2I-6063NO2I-6063 OmgivelserInstruções DE Segurança PO2I-6063Normas DE Seguridad SP2I-6063Säkerhetsföreskrifter SW2I-6063Safety 276 Index Edit Alarm Setpoints 279 Sales and Service