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Honeywell VRX180 user manual Parts Kit Description Kit Part Number

Models: VRX180

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Parts

10. Parts

	Table 10-1	Parts
	Kit Description				Kit Part Number			CK N°

	ELECTRONIC SOFTWARE

	Power supply			46190250-502			189

	HMI board			46193301-501			241

	CPU board			46193304-501			242

	Interconnection board			46190326-502			243

	Relay output board with terminals			46190308-501			192

	DC digital output board with terminals			46190341-501			192

	AC digital output board with terminals			46190344-501			192

	Analog output board with terminals			46190314-501			222

	Contact closure input board with terminals			46190311-501			192

	Universal analog input board with terminals			46190305-501			192

	DC digital input board with terminals			46190347-501			192

	AC digital input board with terminals			46190350-501			192

	Keyboard card			46193310-501			248

	Backlight igniter			46193060-501			249

	Communication board			46190260-502			214

	Firmware upgrade - Communication			46193350-501

	MECHANICAL PARTS

	Door complete with LCD, glass window and latch			46193090-501			244

	Door complete with LCD, glass window and lock			46193090-502			244

	Door complete with LCD, plastic window and latch			46193090-503			244

	Door complete with LCD, plastic window and lock			46193090-504			244

	Portable case			46193121-501			252

	Spare case galvanised			46193120-501			253

	Spare painted case			46193120-503			253

	Kit of 2 keys for key lock			46180091-003

	LCD screen			46193062-501			245

Video Recorder – User Manual

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Honeywell VRX180 user manual Parts Kit Description Kit Part Number

Contents

Video Recorder VRX180 Issue 3 03/03 US1I-6228 Issue 3 03/03 US1I-6228 Copyright 2000 by Honeywell Inc Copyright, Notices, and Trademarks About This Document CE conformity Symbol Meanings What it meansPage Contents Online Operations Using Primary Displays Diagnostic and Error Messages Tables Page Page Figures 126 Video Recorder Video Recorder Overview Specifications SpecificationsPhysical Environmental Program Capability Universal Analog Inputs Analog OutputsDigital Inputs AC Inputs DC Inputs Relay Alarm Outputs Logic InputsDigital Outputs AC Outputs DC Outputs Performance/Capacities Time Proportional Outputs TPO on digital output Analog Input Accuracy--Linear types Analog input accuracy and rated limitsMillivolts Volts Current Ohms RTD Analog Input --Non-linear types Standards Video Recorder Model Number Model Selection Guide TA B LE IV C O M M UN IC Atio N Softwares and Support Parts Topic What’s in this section? Unpacking Recommendations Panel mounting the video recorder Installing the video recorder Wiring the video recorder Example Rear cover Terminal connections Installation Step B Step a Universal Analog Input Board Specifications Specification Description Slot ID DI Board Terminal Block Connections Digital Outputs Do Board Terminal Block Connections Digital Output Board Video Recorder 7.1 RS232 wiring configuration Recorder Direction Description Video Recorder Side PC Side RS422 wiring configuration 7.2 RS422 wiring configuration 10 RS485 wiring configuration RS485 Connecting the RS422/485 link to a computer Arrangement DescriptionRear connection Installation Overview Quick Start ProgrammingModes of Operation Video Recorder Front Door Buttons Menu Navigation Product Info On Line mode Main Menu Program mode Main Menu Maintenance mode Main Menu Button functions Button FunctionsOnline Maint Online On Displays Reset Auto and Manual modes loops ForceStart Qwerty keyboard Text Entry From External SourcesQwerty Key Equivalents Button Qwerty key Function Ascii barcode reader Connector Connecting a keyboard or a barcode readerLift the rubber cap 1 to Connect the mini DIN Installing and removing a floppy disk Definition Definition of Function BlocksTypes of function blocks Flow of information Function Block Types Why use function blocks?Function block Maximum Purpose Name Available Components of function blocks Alarm 1 Function Block Components Input parameter Output code Function block parameter Function Block Parameter Designators Function Block Output Parameter NameBlock Name Code Type Function Function Block Output Parameter Name How to connect an input parameter to another function block How to program input parametersOutput Code Connection Procedure Step Action Function Block Connection Format How to program an input parameter with a number Example Programming Discrete Input Parameter with a Number How to program a discrete input parameter with a number How to program a simple configuration How to program function block parametersProgramming procedure Example Function Block Parameter Selection Procedure AL 1 Alarm #1 Example configurationAs displayed in the Program Menu Programming a Current Driven Heat Treat Element How to program common configurations Diagram the function blocks Label output parameters 15 Interconnections Between Function Blocks Draw the Feedback connection 16 Complete Function Block Diagram Of Figure Time Proportioning Relay Driven Pump 18 Function Block Diagram Of Figure Split Output or Duplex Control 20 Function Block Diagram Of Figure Cascade Control 22 Function Block Diagram Of The Cascade Control Strategy 23 Example Set Point Profile Set Point Profile Implementation Type J Thermocouple #16 DI3 OS AO1 BC LP1 OV Categories of Stored Data Data Storage Performing Data Storage 11 Data Storage File ExtensionsData Type File extension Pre-initializing a ZIPdisk on a PC Initializing a ZIP disk Data storage considerations Data Storage Status Performing Configuration Storage Process and Diagnostic Data IntegrityPerforming Set Point Program Storage Examples What’s in this section? Overview Programming tips Program mode menu Program Mode MenuPrompt Function Frequently used programming prompts Frequently Used Programming PromptsPrompt Range/Selections Definition Set Mode Overview Enter LabelsEntering labels with the front panel buttons Entering labels with a Qwerty keyboard Labels for Function Blocks Unit Other LabelsLPM GPH LPS GPM OHM Litr Gram GPS Degc Degf Filenames File Cycle Dryer Program Analog Inputs Analog Input Algorithm SelectionStandard algorithm prompts Temperature Unit Custom algorithm prompts Characteristic What to be aware Loop CharacteristicsProgram Control Loops Control Loop Programming Structure Programming Procedure Control Loop Type Menu Selections CHG Action Soft PID 10 Loop Prompts Loop Menu Items Feedback EngineeringFeedforward Gain Force Remote Decimal Manual ResetPosition Interactive YES, no Latching YES, no Reset Limit RESET#1RATE#2 Ratio Bias Setpoint Select Ratio SetpointSETPOINT#2 Soft PID YES, no SP LOW Limit & SP SP DEC Slew LimitHigh Limit SP1 Tracking SP2, None Function Block Configuration of a Typical Ratio Control Loop Analog output type Program Analog Outputs11 Analog Output Types 12 Prompts For Analog Output Types 13 Analog Output Prompts 103 14 Discrete Input Prompts Program Discrete Inputs Program Discrete Outputs 15 Discrete Output PromptsInput Program Calculated Values 16 CV TypesType Math Description Package 17 Peak Picking Prompts Peak Picking 18 Signal Select Prompts Signal Select 19 Compare Prompts Compare Compare’s Greater Than Result, With Hysteresis Then CVn OS is 20 Compare’s Condition Type and Condition Time PromptsSec Ec ext end RT Pulse Pulse Counter Preset21 Counter Prompts Count Down 22 Math Prompts MathInput a Input H Output High Limit Operator ADD, SUBT, MULT, DIV 23 Free Form Math Prompts Free Form MathInput a CN5OV Input B Input C AI1OV Input D AI2OV Sqrt ABSC/D+5 For this function or value Type this in the equation 24 Free Form Math Functions Logic Operator AND, OR, XOR, RESET/SET FF25 Logic Prompts TOGGLE/FF, ONE SHOT, Pass Input a For this operator Definition If this is true Then Result is 26 Logic Operators Free Form Logic 27 Free Form Logic PromptsNEG Example equation using iteration Example equation using operators and inputs29 Results of Logic Equation Using Iteration Order of evaluation 31 BCD Prompts BIT EnableExample #1, loading a 2-profile program Example #2, loading a 4-profile program This Profile 32 How Profiles Are Saved In MemoryThese These Profiles 33 Function Generator Prompts Function Generator Function Block PID Function Input Generator Interval Timer 34 Interval Timer PromptsRESET/RUN 10 Periodic Timer Periodic Timer 36 Set Up Timer Prompts 35 Periodic Timer Prompts 37 Mass Flow Prompts Mass Flow 38 Carbon Prompts Carbon Potential 11 Typical Carbon Potential Control Configuration 39 Relative Humidity Prompts Relative Humidity 40 F0 Sterilization Prompts Sterilization Advanced Splitter Output ADV Splitter Heat/Cool Configuration 41 Advanced Splitter Prompts 42 Standard Splitter Prompts Standard Splitter Output STD SplitterFeedback #2 Output Scaling 43 Scaling PromptsHigh Limit Range LOW 44 Signal Clamp Prompts Signal ClampOUT High Limit LOW Select High Select Point Block Average 1 Pt Block Avg 45 1 Point Block Average PromptsAverage Period 46 Rolling Average Prompts Rolling Average# of Samples AVG Period Mins Multiple Input Average Multiple Avg 47 Multiple Average PromptsOUT High Limit Input #1- Input #8 Cems Block Average 48 Cems Block Average PromptsCems Rolling Average CEM Rolling Avg 49 Cems Rolling Average Prompts Time UnitsFrame Period 50 Alarm Prompts Program Alarms Program Totalizers 51 Totalizer Prompts Program Profiles 52 Constant Prompts Program ConstantsValue Input High Limit Destination Gain #1 = Dest = LP 1 GN CV 1 OV Destination defined 53 Copy Block Prompts Copy Block Program Displays 17 Displays Accessible by the Display Buttons 151 54 Display Setup Procedure Display Setup ProcedureSet Up Trend 55 Set Up Trend 1 Prompts Set Up Trend 2 3 56 Paper Chart Speed Equivalents to Time Base Selections Trend Group 58 2 trend group live buffer size Trend Groups 59 4 trend group live buffer size Trend Groups 60 Set Up Bar Graph 1 Prompts Set Up Bar GraphSet Up Bar Graph 2 3 Set Up Panel Displays 64 Assign Displays To Keys Prompts Assign Displays to Keys Display Display FormatTrend Bargraph 65 Enable Features Prompts Enable Features 66 Security Prompts Program Security 67 Serial Communications Prompts Serial Communications 68 Set Clock Prompts Set Clock 69 Load/Store Config Files Prompts Load/Store ConfigurationStore Config to FILE01 CYCLE01 Disk DRYER01 PROD01 Scan Rate 70 Suggested Scan RatesInputs Scan Rate Control Select Language 71 Data Storage Setup Procedure Setup procedureEnable storage Data Storage Trend Data Set Up New Schedules Setup Point #12 Storage ModeCopy Display LOW Rate Trend Data 2, 3 AlarmsEvents 73 Stored Events Diagnostics Unit Data74 Unit Data Prompts Start Minute Select Filename Cycle DryerStart Month JAN-DEC Start DAY 75 Disk capacity Prompts Disk capacity Sec 10 sec 30 sec 76 Disk Storage Capacity of 100MB ZIP disk10 min 30 min Hour Min Initializing a disk Batch Control77 Filename Extensions Of Data Storage Types Data set Extension Overview of the Setpoint Profiler Profile featuresDefinitions Section RESET/RUN Advance Schematic of the Setpoint Profiler function blockStart Hold Shutdown Time Two types of profiles Single and Multi-phase Profiles Two PVs available Components of a profileNumber of segments Time Units Ramp Type = Time Ramp Type = Rate Ramp Type = External External Ramp Type Guaranteed Soak Soak segmentHysteresis Segment Events Example of Segment EventsEvent 3 State Segment Loops Example of invalid overlapping loopsLoop to Segment = Coordinating operation of multiple profilers Parameters that control a profile’s executionDiscrete inputs Parameters That Control Profiler Execution HOT Start Definition Triggered Conditions Result Present Forward Fast Last ShutdownSegment Ramp Increment Program Profilers menu in Program mode How to set up a profiler Program Profiler Prompts Setpoint Profiles Prompts Setpoint Profiles Menu in Online mode Load Program Load Program Program NumberFrom Memory Edit Profile Prompts Auto Cycle Count Auto Cycle OFF, onEdit Profile Loops From Segment # Time Multiplier Edit Segments Prompts Editing Segments 14 Buttons How to load and run a profiler How Profiles Are Stored In Memory How to load programs from memory using Online menu Step Action Result/Notes Procedure To Load a Program From Memory Using Online Menu How programs are stored on a disk 10 How Profiles Are Stored On Disk11 Disk Program Capacity 201 13 Profiler Starting Procedure How to start a profiler How to reset a profiler 15 Profiler Reset Procedure How to hold a profiler 14 Profiler Hold Procedure How to shut down a profiler 17 Profiler Shutdown Procedure 11056 PV #2 538.6700910 3900 SP1 SP2 SP3 21 Segment Editing Procedure How to edit a profile’s segments 208 Displays Accessed With Display Button OverviewDisplay Definition Function Interactive Or view only? Interacting with Setpoint Trend Display Interacting With Primary Displays Prompt Definition Interacting with Live or Replay Trends First JAN FindLast JAN Find JAN TEMP7 Resume Panel4 Display Rotation Procedure Stop Panel4 Display Rotation ProcedureInteracting with Panel4 Display Step Action Result Interacting with Loop Displays To perform this action Do these steps 2305.5 Display Messages and SymbolsLocation Multiple messages Color Description shown low to high priority Message/Symbol Color Description General Error Messages and Symbols Elsewhere on Display 220 Menu as displayed Function Online Main Menu Floppy Disk Insertion/Removal Procedure Installing a diskData Storage Typical online data storage tasks Initializing a disk using a new storage setup Initializing a disk using the same storage setupHow data is stored Disk Status Initialization errors Checking current storage setupError message Definition Starting and stopping storage Storage Start/Stop ControlsPrompt Comments Data Storage Replay Procedure Checking Data Storage StatusRemaining DDD-HH-MM Trend Reading Data Storage Messages Examining replay data Display alarm summary Access Summaries Acknowledging alarms What happens during an alarmAlarm Acknowledgment Procedure Display Alarm History Acknowledging Diagnostic Messages What happens during a diagnosticDiagnostic Acknowledgment Procedure Delete All Diagnostics Product Information Delete All Diagnostics Procedure Data Entry 233 Setpoint Profiles Tune Loop Tune Loop PromptsBold items are read-only Reset #2 Reset #1Rate #1 PROP. Band #2 Display Tuning Control Loop Tuning Display 10 Stages Of Pretune Pretune LoopPretune Stopped menu 11 Pretune Stopped Prompts After Starting Pretune Before Starting PretunePretune Identifying & Calculating menus 12 Pretune Identifying & Calculating Prompts 13 Pretune Complete Prompts Pretune Complete menu Pretune Abort messages 14 Pretune Abort MessagesMessage Meaning/User action required Review Programming Set Mode Maintenance What’s in this section Calibrate Analog Inputs Routine Maintenance AO Module Jumper ST1 Calibrate Analog Outputs AO Module calibration Calibrate Analog Output Procedure Step Action Off-line Diagnostics Reset Unit Database ServicesProduct Information Mains Frequency First Time Start Warm Start Time Demo Diagnostic Error Messages Diagnostic Messages Internal Error Messages Internal error messages 253 Abnormal Loop Conditions And Indicators Loop Error Indicators Error Messages Error Messages 256 257 258 Parts Kit Description Kit Part Number Parts Kit Description Kit Part Number Portable case Spare case galvanised Spare painted case 262 Appendix a Security Bypass Procedure 264 DA2I-6063 Sikkerheskrav DU2I-6063 Veiligheidsvereisten FI2I-6063 Turvallisuusmääräykset FR2I-6063 Consignes DE Securite GE2I-6063 Sicherheitshinweise Απαιτησεισ Ασφαλειασ IT2I-6063 Norme DI Sicurezza Omgivelser NO2I-6063 PO2I-6063 Instruções DE Segurança SP2I-6063 Normas DE Seguridad SW2I-6063 Säkerhetsföreskrifter Safety 276 Index Edit Alarm Setpoints 279 Sales and Service