Honeywell VRX180 manual

Portable case - 46190112-501

Spare case galvanised - 46190104-501

Spare painted case - 46190104-503

Door complete with LCD, glass and latch - 46193090-501 Door complete with LCD, glass and lock - 46193090-502

Door complete with LCD, plastic window and latch - 46193090-503 Door complete with LCD, plastic window and lock - 46193090-504

CPU board - 46193304-501

Power supply - 46190250-502

Communication board

Terminal block (for alarm relays ac/dc I/Os) - 46190204-501

Terminal block (for low voltage inputs) - 46190202-501

Relay output board with terminals - 46190308-501 DC digital output board with terminals - 46190341-501 AC digital output board with terminals - 46190344-501 Analog output board with terminals - 46190314-501 Contact closure input board with terminals - 46190311-501 Universal analog input board with terminals - 46190305-501 DC digital input board with terminals - 46190347-501

AC digital input board with terminals - 46190350-501

Disk LS120 - 46210116-501 or

ZIP disk 46210117-501

Panel mounting kit - 46182649-501

Kit of 2 keys for key lock - 46180091-003

Image 275

Honeywell VRX180 user manual Portable case Spare case galvanised Spare painted case

Contents

Video Recorder VRX180 Issue 3 03/03 US1I-6228 Issue 3 03/03 US1I-6228 Copyright 2000 by Honeywell Inc Copyright, Notices, and Trademarks About This Document CE conformity Symbol Meanings What it meansPage Contents Online Operations Using Primary Displays Diagnostic and Error Messages Tables Page Page Figures 126 Video Recorder Video Recorder Overview Environmental SpecificationsSpecifications Physical Program Capability Digital Inputs AC Inputs DC Inputs Universal Analog InputsAnalog Outputs Digital Outputs AC Outputs DC Outputs Relay Alarm OutputsLogic Inputs Performance/Capacities Time Proportional Outputs TPO on digital output Millivolts Volts Current Ohms Analog Input Accuracy--Linear typesAnalog input accuracy and rated limits RTD Analog Input --Non-linear types Standards Video Recorder Model Number Model Selection Guide TA B LE IV C O M M UN IC Atio N Softwares and Support Parts Topic What’s in this section? Unpacking Recommendations Panel mounting the video recorder Installing the video recorder Wiring the video recorder Example Rear cover Terminal connections Installation Step B Step a Universal Analog Input Board Specifications Specification Description Slot ID DI Board Terminal Block Connections Digital Outputs Do Board Terminal Block Connections Digital Output Board Video Recorder 7.1 RS232 wiring configuration Recorder Direction Description Video Recorder Side PC Side RS422 wiring configuration 7.2 RS422 wiring configuration 10 RS485 wiring configuration RS485 Rear connection Connecting the RS422/485 link to a computerArrangement Description Installation Modes of Operation OverviewQuick Start Programming Video Recorder Front Door Buttons Menu Navigation Product Info On Line mode Main Menu Program mode Main Menu Maintenance mode Main Menu Online Maint Button functionsButton Functions Online On Displays Start ResetAuto and Manual modes loops Force Button Qwerty key Function Text Entry From External SourcesQwerty keyboard Qwerty Key Equivalents Ascii barcode reader Connect the mini DIN Connecting a keyboard or a barcode readerConnector Lift the rubber cap 1 to Installing and removing a floppy disk Flow of information Definition of Function BlocksDefinition Types of function blocks Maximum Purpose Name Available Why use function blocks?Function Block Types Function block Components of function blocks Alarm 1 Function Block Components Input parameter Output code Function block parameter Block Name Code Type Function Block Parameter DesignatorsFunction Block Output Parameter Name Function Function Block Output Parameter Name Step Action How to program input parametersHow to connect an input parameter to another function block Output Code Connection Procedure Function Block Connection Format How to program an input parameter with a number Example Programming Discrete Input Parameter with a Number How to program a discrete input parameter with a number Example Function Block Parameter Selection Procedure How to program function block parametersHow to program a simple configuration Programming procedure Menu Example configurationAL 1 Alarm #1 As displayed in the Program Programming a Current Driven Heat Treat Element How to program common configurations Diagram the function blocks Label output parameters 15 Interconnections Between Function Blocks Draw the Feedback connection 16 Complete Function Block Diagram Of Figure Time Proportioning Relay Driven Pump 18 Function Block Diagram Of Figure Split Output or Duplex Control 20 Function Block Diagram Of Figure Cascade Control 22 Function Block Diagram Of The Cascade Control Strategy 23 Example Set Point Profile Set Point Profile Implementation Type J Thermocouple #16 DI3 OS AO1 BC LP1 OV Categories of Stored Data Data Storage Data Type File extension Performing Data Storage11 Data Storage File Extensions Pre-initializing a ZIPdisk on a PC Initializing a ZIP disk Data storage considerations Data Storage Status Examples Process and Diagnostic Data IntegrityPerforming Configuration Storage Performing Set Point Program Storage What’s in this section? Overview Programming tips Prompt Function Program mode menuProgram Mode Menu Prompt Range/Selections Definition Frequently used programming promptsFrequently Used Programming Prompts Set Mode Entering labels with a Qwerty keyboard Enter LabelsOverview Entering labels with the front panel buttons Labels for Function Blocks File Cycle Dryer Other LabelsUnit LPM GPH LPS GPM OHM Litr Gram GPS Degc Degf Filenames Standard algorithm prompts Program Analog InputsAnalog Input Algorithm Selection Temperature Unit Custom algorithm prompts Control Loop Programming Structure Loop CharacteristicsCharacteristic What to be aware Program Control Loops Programming Procedure Control Loop Type Menu Selections CHG Action Soft PID 10 Loop Prompts Loop Menu Items Gain Force Remote EngineeringFeedback Feedforward Latching YES, no Manual ResetDecimal Position Interactive YES, no Ratio Bias RESET#1Reset Limit RATE#2 Soft PID YES, no Ratio SetpointSetpoint Select SETPOINT#2 SP1 Tracking SP2, None SP DEC Slew LimitSP LOW Limit & SP High Limit Function Block Configuration of a Typical Ratio Control Loop 12 Prompts For Analog Output Types Program Analog OutputsAnalog output type 11 Analog Output Types 13 Analog Output Prompts 103 14 Discrete Input Prompts Program Discrete Inputs Input Program Discrete Outputs15 Discrete Output Prompts Type Math Description Package Program Calculated Values16 CV Types 17 Peak Picking Prompts Peak Picking 18 Signal Select Prompts Signal Select 19 Compare Prompts Compare Compare’s Greater Than Result, With Hysteresis Ec ext end 20 Compare’s Condition Type and Condition Time PromptsThen CVn OS is Sec RT Pulse Pulse Count Down PresetCounter 21 Counter Prompts Output High Limit Operator ADD, SUBT, MULT, DIV Math22 Math Prompts Input a Input H Input C AI1OV Input D AI2OV Sqrt ABSC/D+5 Free Form Math23 Free Form Math Prompts Input a CN5OV Input B For this function or value Type this in the equation 24 Free Form Math Functions TOGGLE/FF, ONE SHOT, Pass Input a Operator AND, OR, XOR, RESET/SET FFLogic 25 Logic Prompts For this operator Definition If this is true Then Result is 26 Logic Operators NEG Free Form Logic27 Free Form Logic Prompts Order of evaluation Example equation using operators and inputsExample equation using iteration 29 Results of Logic Equation Using Iteration Example #2, loading a 4-profile program BIT Enable31 BCD Prompts Example #1, loading a 2-profile program These Profiles 32 How Profiles Are Saved In MemoryThis Profile These 33 Function Generator Prompts Function Generator Function Block PID Function Input Generator RESET/RUN Interval Timer34 Interval Timer Prompts 10 Periodic Timer Periodic Timer 36 Set Up Timer Prompts 35 Periodic Timer Prompts 37 Mass Flow Prompts Mass Flow 38 Carbon Prompts Carbon Potential 11 Typical Carbon Potential Control Configuration 39 Relative Humidity Prompts Relative Humidity 40 F0 Sterilization Prompts Sterilization Advanced Splitter Output ADV Splitter Heat/Cool Configuration 41 Advanced Splitter Prompts Output Standard Splitter Output STD Splitter42 Standard Splitter Prompts Feedback #2 High Limit Range LOW Scaling43 Scaling Prompts High Select Signal Clamp44 Signal Clamp Prompts OUT High Limit LOW Select Average Period Point Block Average 1 Pt Block Avg45 1 Point Block Average Prompts AVG Period Mins Rolling Average46 Rolling Average Prompts # of Samples OUT High Limit Input #1- Input #8 Multiple Input Average Multiple Avg47 Multiple Average Prompts Cems Rolling Average CEM Rolling Avg Cems Block Average48 Cems Block Average Prompts Frame Period 49 Cems Rolling Average PromptsTime Units 50 Alarm Prompts Program Alarms Program Totalizers 51 Totalizer Prompts Program Profiles Input High Limit Destination Program Constants52 Constant Prompts Value Gain #1 = Dest = LP 1 GN CV 1 OV Destination defined 53 Copy Block Prompts Copy Block Program Displays 17 Displays Accessible by the Display Buttons 151 55 Set Up Trend 1 Prompts Display Setup Procedure54 Display Setup Procedure Set Up Trend Set Up Trend 2 3 56 Paper Chart Speed Equivalents to Time Base Selections Trend Group 58 2 trend group live buffer size Trend Groups 59 4 trend group live buffer size Trend Groups Set Up Panel Displays Set Up Bar Graph60 Set Up Bar Graph 1 Prompts Set Up Bar Graph 2 3 64 Assign Displays To Keys Prompts Assign Displays to Keys Bargraph Display FormatDisplay Trend 65 Enable Features Prompts Enable Features 66 Security Prompts Program Security 67 Serial Communications Prompts Serial Communications 68 Set Clock Prompts Set Clock Disk DRYER01 PROD01 Load/Store Configuration69 Load/Store Config Files Prompts Store Config to FILE01 CYCLE01 Inputs Scan Rate Control Scan Rate70 Suggested Scan Rates Select Language Data Storage Setup procedure71 Data Storage Setup Procedure Enable storage Trend Data Set Up New Schedules LOW Rate Point #12 Storage ModeSetup Copy Display 73 Stored Events AlarmsTrend Data 2, 3 Events 74 Unit Data Prompts DiagnosticsUnit Data Start DAY Select Filename Cycle DryerStart Minute Start Month JAN-DEC 75 Disk capacity Prompts Disk capacity Min 76 Disk Storage Capacity of 100MB ZIP diskSec 10 sec 30 sec 10 min 30 min Hour Data set Extension Batch ControlInitializing a disk 77 Filename Extensions Of Data Storage Types Section Profile featuresOverview of the Setpoint Profiler Definitions Shutdown Time Schematic of the Setpoint Profiler function blockRESET/RUN Advance Start Hold Two types of profiles Single and Multi-phase Profiles Time Units Components of a profileTwo PVs available Number of segments Ramp Type = Time Ramp Type = Rate Ramp Type = External External Ramp Type Hysteresis Guaranteed SoakSoak segment Event 3 State Segment EventsExample of Segment Events Loop to Segment = Segment LoopsExample of invalid overlapping loops Parameters That Control Profiler Execution Parameters that control a profile’s executionCoordinating operation of multiple profilers Discrete inputs HOT Start Definition Triggered Conditions Result Present Forward Fast Ramp Increment ShutdownLast Segment Program Profilers menu in Program mode How to set up a profiler Program Profiler Prompts Setpoint Profiles Prompts Setpoint Profiles Menu in Online mode From Memory Load ProgramLoad Program Program Number Edit Profile Prompts From Segment # Auto Cycle OFF, onAuto Cycle Count Edit Profile Loops Time Multiplier Edit Segments Prompts Editing Segments 14 Buttons How to load and run a profiler How Profiles Are Stored In Memory How to load programs from memory using Online menu Step Action Result/Notes Procedure To Load a Program From Memory Using Online Menu 11 Disk Program Capacity How programs are stored on a disk10 How Profiles Are Stored On Disk 201 13 Profiler Starting Procedure How to start a profiler How to reset a profiler 15 Profiler Reset Procedure How to hold a profiler 14 Profiler Hold Procedure How to shut down a profiler 17 Profiler Shutdown Procedure 3900 PV #2 538.6711056 00910 SP1 SP2 SP3 21 Segment Editing Procedure How to edit a profile’s segments 208 Display Definition Function Interactive Or view only? Displays Accessed With Display ButtonOverview Interacting with Setpoint Trend Display Interacting With Primary Displays Prompt Definition Interacting with Live or Replay Trends Find JAN FindFirst JAN Last JAN TEMP7 Step Action Result Stop Panel4 Display Rotation ProcedureResume Panel4 Display Rotation Procedure Interacting with Panel4 Display Interacting with Loop Displays To perform this action Do these steps Multiple messages Display Messages and Symbols2305.5 Location Color Description shown low to high priority Message/Symbol Color Description General Error Messages and Symbols Elsewhere on Display 220 Menu as displayed Function Online Main Menu Typical online data storage tasks Installing a diskFloppy Disk Insertion/Removal Procedure Data Storage Disk Status Initializing a disk using the same storage setupInitializing a disk using a new storage setup How data is stored Error message Definition Initialization errorsChecking current storage setup Prompt Comments Starting and stopping storageStorage Start/Stop Controls Remaining DDD-HH-MM Trend Data Storage Replay ProcedureChecking Data Storage Status Reading Data Storage Messages Examining replay data Display alarm summary Access Summaries Display Alarm History What happens during an alarmAcknowledging alarms Alarm Acknowledgment Procedure Delete All Diagnostics What happens during a diagnosticAcknowledging Diagnostic Messages Diagnostic Acknowledgment Procedure Product Information Delete All Diagnostics Procedure Data Entry 233 Setpoint Profiles Bold items are read-only Tune LoopTune Loop Prompts PROP. Band #2 Reset #1Reset #2 Rate #1 Display Tuning Control Loop Tuning Display 11 Pretune Stopped Prompts Pretune Loop10 Stages Of Pretune Pretune Stopped menu 12 Pretune Identifying & Calculating Prompts Before Starting PretuneAfter Starting Pretune Pretune Identifying & Calculating menus 13 Pretune Complete Prompts Pretune Complete menu Message Meaning/User action required Pretune Abort messages14 Pretune Abort Messages Review Programming Set Mode Maintenance What’s in this section Calibrate Analog Inputs Routine Maintenance AO Module Jumper ST1 Calibrate Analog Outputs AO Module calibration Calibrate Analog Output Procedure Step Action Off-line Diagnostics Mains Frequency Database ServicesReset Unit Product Information First Time Start Warm Start Time Demo Diagnostic Error Messages Diagnostic Messages Internal Error Messages Internal error messages 253 Abnormal Loop Conditions And Indicators Loop Error Indicators Error Messages Error Messages 256 257 258 Parts Kit Description Kit Part Number Parts Kit Description Kit Part Number Portable case Spare case galvanised Spare painted case 262 Appendix a Security Bypass Procedure 264 DA2I-6063 Sikkerheskrav DU2I-6063 Veiligheidsvereisten FI2I-6063 Turvallisuusmääräykset FR2I-6063 Consignes DE Securite GE2I-6063 Sicherheitshinweise Απαιτησεισ Ασφαλειασ IT2I-6063 Norme DI Sicurezza Omgivelser NO2I-6063 PO2I-6063 Instruções DE Segurança SP2I-6063 Normas DE Seguridad SW2I-6063 Säkerhetsföreskrifter Safety 276 Index Edit Alarm Setpoints 279 Sales and Service