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Honeywell VRX180 user manual Typical Carbon Potential Control Configuration

Models: VRX180

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Programming Function Blocks and Features

	O2 Probe Output
AI	LINEAR	CARBON
	LINEAR	CARBON
	XXXXX.X	POTENTIAL
	0.0	CONTROL
	1250.0	CV	%C
	INDIRECT	OV	%C	PV	FB
	INDIRECT
	0.0 mV
	0.0 mV
	1250.0 mV		Anti-Sooting		%C
		A1	Factor	SP HIGH	%C
	O2 Probe Temp.	A1	Factor	SP HIGH	CONTROL LP	AO
	O2 Probe Temp.		CONSTANT		CONTROL LP	AO
AI	TYPE K (typ.)
	TYPE K (typ.)			RMAN
	XXXXX.X			RMAN	OTRK	F/SAFE DOWN
	XXXXX.X		Low Temperature		OTRK	F/SAFE DOWN
	0.0		Low Temperature
	2800.0		Discrete
	DIRECT	OS
	F/SAFE DOWN	OS
	F/SAFE DOWN		CV
			CV
	%CO
AI	LINEAR
	LINEAR		Dewpoint
	(Config as req’d	A2	Dewpoint
	(Config as req’d	A2
OR	by CO analyzer)
CONSTANT
DI	Burn Off
CONSTANT
				FB
	Furnace Temperature		PV	FURNACE
AI			PV	FURNACE
AI	TYPE K (typ.)			TEMPERATURE		AO
	TYPE K (typ.)			TEMPERATURE		AO
	XXXXX.X			CONTROL LP
	-450.0
	2800.0
	DIRECT
	F/SAFE UP

Figure 4-11 Typical Carbon Potential Control Configuration

130	Video Recorder – User Manual

Image 144

Honeywell VRX180 user manual Typical Carbon Potential Control Configuration

Contents

Issue 3 03/03 US1I-6228 Video Recorder VRX180 Issue 3 03/03 US1I-6228 Copyright, Notices, and Trademarks Copyright 2000 by Honeywell Inc About This Document Symbol Meanings What it means CE conformityPage Contents Online Operations Using Primary Displays Diagnostic and Error Messages Tables Page Page Figures 126 Video Recorder Overview Video Recorder Specifications SpecificationsPhysical Environmental Program Capability Universal Analog Inputs Analog OutputsDigital Inputs AC Inputs DC Inputs Relay Alarm Outputs Logic InputsDigital Outputs AC Outputs DC Outputs Time Proportional Outputs TPO on digital output Performance/Capacities Analog Input Accuracy--Linear types Analog input accuracy and rated limitsMillivolts Volts Current Ohms Analog Input --Non-linear types RTD Standards Model Selection Guide Video Recorder Model Number TA B LE IV C O M M UN IC Atio N Softwares and Support Parts What’s in this section? Topic Unpacking Panel mounting the video recorder Recommendations Installing the video recorder Wiring the video recorder Example Terminal connections Rear cover Installation Step a Step B Specification Description Universal Analog Input Board Specifications DI Board Terminal Block Connections Slot ID Digital Outputs Do Board Terminal Block Connections Digital Output Board 7.1 RS232 wiring configuration Video Recorder Recorder Video Recorder Side PC Side Direction Description 7.2 RS422 wiring configuration RS422 wiring configuration 10 RS485 wiring configuration RS485 Connecting the RS422/485 link to a computer Arrangement DescriptionRear connection Installation Overview Quick Start ProgrammingModes of Operation Menu Navigation Video Recorder Front Door Buttons Product Info On Line mode Main Menu Program mode Main Menu Maintenance mode Main Menu Button functions Button FunctionsOnline Maint Online On Displays Reset Auto and Manual modes loops ForceStart Text Entry From External Sources Qwerty keyboardQwerty Key Equivalents Button Qwerty key Function Ascii barcode reader Connecting a keyboard or a barcode reader ConnectorLift the rubber cap 1 to Connect the mini DIN Installing and removing a floppy disk Definition of Function Blocks DefinitionTypes of function blocks Flow of information Why use function blocks? Function Block TypesFunction block Maximum Purpose Name Available Alarm 1 Function Block Components Input parameter Components of function blocks Function block parameter Output code Function Block Parameter Designators Function Block Output Parameter NameBlock Name Code Type Function Function Block Output Parameter Name How to program input parameters How to connect an input parameter to another function blockOutput Code Connection Procedure Step Action How to program an input parameter with a number Function Block Connection Format How to program a discrete input parameter with a number Example Programming Discrete Input Parameter with a Number How to program function block parameters How to program a simple configurationProgramming procedure Example Function Block Parameter Selection Procedure Example configuration AL 1 Alarm #1As displayed in the Program Menu How to program common configurations Programming a Current Driven Heat Treat Element Diagram the function blocks Label output parameters 15 Interconnections Between Function Blocks 16 Complete Function Block Diagram Of Figure Draw the Feedback connection 18 Function Block Diagram Of Figure Time Proportioning Relay Driven Pump Split Output or Duplex Control 20 Function Block Diagram Of Figure Cascade Control 22 Function Block Diagram Of The Cascade Control Strategy Set Point Profile Implementation 23 Example Set Point Profile Type J Thermocouple #16 DI3 OS AO1 BC LP1 OV Data Storage Categories of Stored Data Performing Data Storage 11 Data Storage File ExtensionsData Type File extension Initializing a ZIP disk Pre-initializing a ZIPdisk on a PC Data Storage Status Data storage considerations Process and Diagnostic Data Integrity Performing Configuration StoragePerforming Set Point Program Storage Examples Overview What’s in this section? Programming tips Program mode menu Program Mode MenuPrompt Function Frequently used programming prompts Frequently Used Programming PromptsPrompt Range/Selections Definition Set Mode Enter Labels OverviewEntering labels with the front panel buttons Entering labels with a Qwerty keyboard Labels for Function Blocks Other Labels UnitLPM GPH LPS GPM OHM Litr Gram GPS Degc Degf Filenames File Cycle Dryer Program Analog Inputs Analog Input Algorithm SelectionStandard algorithm prompts Temperature Unit Custom algorithm prompts Loop Characteristics Characteristic What to be awareProgram Control Loops Control Loop Programming Structure Programming Procedure Control Loop Type Menu Selections CHG Action Soft PID Loop Menu Items 10 Loop Prompts Engineering FeedbackFeedforward Gain Force Remote Manual Reset DecimalPosition Interactive YES, no Latching YES, no RESET#1 Reset LimitRATE#2 Ratio Bias Ratio Setpoint Setpoint SelectSETPOINT#2 Soft PID YES, no SP DEC Slew Limit SP LOW Limit & SPHigh Limit SP1 Tracking SP2, None Function Block Configuration of a Typical Ratio Control Loop Program Analog Outputs Analog output type11 Analog Output Types 12 Prompts For Analog Output Types 13 Analog Output Prompts 103 Program Discrete Inputs 14 Discrete Input Prompts Program Discrete Outputs 15 Discrete Output PromptsInput Program Calculated Values 16 CV TypesType Math Description Package Peak Picking 17 Peak Picking Prompts Signal Select 18 Signal Select Prompts Compare 19 Compare Prompts Compare’s Greater Than Result, With Hysteresis 20 Compare’s Condition Type and Condition Time Prompts Then CVn OS isSec Ec ext end Pulse RT Pulse Preset Counter21 Counter Prompts Count Down Math 22 Math PromptsInput a Input H Output High Limit Operator ADD, SUBT, MULT, DIV Free Form Math 23 Free Form Math PromptsInput a CN5OV Input B Input C AI1OV Input D AI2OV Sqrt ABSC/D+5 24 Free Form Math Functions For this function or value Type this in the equation Operator AND, OR, XOR, RESET/SET FF Logic25 Logic Prompts TOGGLE/FF, ONE SHOT, Pass Input a 26 Logic Operators For this operator Definition If this is true Then Result is Free Form Logic 27 Free Form Logic PromptsNEG Example equation using operators and inputs Example equation using iteration29 Results of Logic Equation Using Iteration Order of evaluation BIT Enable 31 BCD PromptsExample #1, loading a 2-profile program Example #2, loading a 4-profile program 32 How Profiles Are Saved In Memory This ProfileThese These Profiles Function Generator 33 Function Generator Prompts PID Function Input Generator Function Block Interval Timer 34 Interval Timer PromptsRESET/RUN Periodic Timer 10 Periodic Timer 35 Periodic Timer Prompts 36 Set Up Timer Prompts Mass Flow 37 Mass Flow Prompts Carbon Potential 38 Carbon Prompts 11 Typical Carbon Potential Control Configuration Relative Humidity 39 Relative Humidity Prompts Sterilization 40 F0 Sterilization Prompts Heat/Cool Configuration Advanced Splitter Output ADV Splitter 41 Advanced Splitter Prompts Standard Splitter Output STD Splitter 42 Standard Splitter PromptsFeedback #2 Output Scaling 43 Scaling PromptsHigh Limit Range LOW Signal Clamp 44 Signal Clamp PromptsOUT High Limit LOW Select High Select Point Block Average 1 Pt Block Avg 45 1 Point Block Average PromptsAverage Period Rolling Average 46 Rolling Average Prompts# of Samples AVG Period Mins Multiple Input Average Multiple Avg 47 Multiple Average PromptsOUT High Limit Input #1- Input #8 Cems Block Average 48 Cems Block Average PromptsCems Rolling Average CEM Rolling Avg 49 Cems Rolling Average Prompts Time UnitsFrame Period Program Alarms 50 Alarm Prompts Program Totalizers 51 Totalizer Prompts Program Profiles Program Constants 52 Constant PromptsValue Input High Limit Destination Destination defined Gain #1 = Dest = LP 1 GN CV 1 OV Copy Block 53 Copy Block Prompts 17 Displays Accessible by the Display Buttons Program Displays 151 Display Setup Procedure 54 Display Setup ProcedureSet Up Trend 55 Set Up Trend 1 Prompts 56 Paper Chart Speed Equivalents to Time Base Selections Set Up Trend 2 3 58 2 trend group live buffer size Trend Groups Trend Group 59 4 trend group live buffer size Trend Groups Set Up Bar Graph 60 Set Up Bar Graph 1 PromptsSet Up Bar Graph 2 3 Set Up Panel Displays Assign Displays to Keys 64 Assign Displays To Keys Prompts Display Format DisplayTrend Bargraph Enable Features 65 Enable Features Prompts Program Security 66 Security Prompts Serial Communications 67 Serial Communications Prompts Set Clock 68 Set Clock Prompts Load/Store Configuration 69 Load/Store Config Files PromptsStore Config to FILE01 CYCLE01 Disk DRYER01 PROD01 Scan Rate 70 Suggested Scan RatesInputs Scan Rate Control Select Language Setup procedure 71 Data Storage Setup ProcedureEnable storage Data Storage Set Up New Schedules Trend Data Point #12 Storage Mode SetupCopy Display LOW Rate Alarms Trend Data 2, 3Events 73 Stored Events Diagnostics Unit Data74 Unit Data Prompts Select Filename Cycle Dryer Start MinuteStart Month JAN-DEC Start DAY Disk capacity 75 Disk capacity Prompts 76 Disk Storage Capacity of 100MB ZIP disk Sec 10 sec 30 sec10 min 30 min Hour Min Batch Control Initializing a disk77 Filename Extensions Of Data Storage Types Data set Extension Profile features Overview of the Setpoint ProfilerDefinitions Section Schematic of the Setpoint Profiler function block RESET/RUN AdvanceStart Hold Shutdown Time Single and Multi-phase Profiles Two types of profiles Components of a profile Two PVs availableNumber of segments Time Units Ramp Type = Time Ramp Type = Rate External Ramp Type Ramp Type = External Guaranteed Soak Soak segmentHysteresis Segment Events Example of Segment EventsEvent 3 State Segment Loops Example of invalid overlapping loopsLoop to Segment = Parameters that control a profile’s execution Coordinating operation of multiple profilersDiscrete inputs Parameters That Control Profiler Execution Definition Triggered Conditions Result Present HOT Start Fast Forward Shutdown LastSegment Ramp Increment How to set up a profiler Program Profilers menu in Program mode Program Profiler Prompts Setpoint Profiles Menu in Online mode Setpoint Profiles Prompts Load Program Load Program Program NumberFrom Memory Edit Profile Prompts Auto Cycle OFF, on Auto Cycle CountEdit Profile Loops From Segment # Time Multiplier Editing Segments Edit Segments Prompts How to load and run a profiler 14 Buttons How to load programs from memory using Online menu How Profiles Are Stored In Memory Procedure To Load a Program From Memory Using Online Menu Step Action Result/Notes How programs are stored on a disk 10 How Profiles Are Stored On Disk11 Disk Program Capacity 201 How to start a profiler 13 Profiler Starting Procedure How to hold a profiler 14 Profiler Hold Procedure How to reset a profiler 15 Profiler Reset Procedure How to shut down a profiler 17 Profiler Shutdown Procedure PV #2 538.67 1105600910 3900 SP1 SP2 SP3 How to edit a profile’s segments 21 Segment Editing Procedure 208 Displays Accessed With Display Button OverviewDisplay Definition Function Interactive Or view only? Interacting With Primary Displays Interacting with Setpoint Trend Display Interacting with Live or Replay Trends Prompt Definition Find First JANLast JAN Find JAN TEMP7 Stop Panel4 Display Rotation Procedure Resume Panel4 Display Rotation ProcedureInteracting with Panel4 Display Step Action Result Interacting with Loop Displays To perform this action Do these steps Display Messages and Symbols 2305.5Location Multiple messages Message/Symbol Color Description Color Description shown low to high priority Messages and Symbols Elsewhere on Display General Error 220 Online Main Menu Menu as displayed Function Installing a disk Floppy Disk Insertion/Removal ProcedureData Storage Typical online data storage tasks Initializing a disk using the same storage setup Initializing a disk using a new storage setupHow data is stored Disk Status Initialization errors Checking current storage setupError message Definition Starting and stopping storage Storage Start/Stop ControlsPrompt Comments Data Storage Replay Procedure Checking Data Storage StatusRemaining DDD-HH-MM Trend Examining replay data Reading Data Storage Messages Access Summaries Display alarm summary What happens during an alarm Acknowledging alarmsAlarm Acknowledgment Procedure Display Alarm History What happens during a diagnostic Acknowledging Diagnostic MessagesDiagnostic Acknowledgment Procedure Delete All Diagnostics Delete All Diagnostics Procedure Product Information Data Entry 233 Setpoint Profiles Tune Loop Tune Loop PromptsBold items are read-only Reset #1 Reset #2Rate #1 PROP. Band #2 Control Loop Tuning Display Display Tuning Pretune Loop 10 Stages Of PretunePretune Stopped menu 11 Pretune Stopped Prompts Before Starting Pretune After Starting PretunePretune Identifying & Calculating menus 12 Pretune Identifying & Calculating Prompts Pretune Complete menu 13 Pretune Complete Prompts Pretune Abort messages 14 Pretune Abort MessagesMessage Meaning/User action required Set Mode Review Programming Maintenance What’s in this section Routine Maintenance Calibrate Analog Inputs AO Module calibration AO Module Jumper ST1 Calibrate Analog Outputs Off-line Diagnostics Calibrate Analog Output Procedure Step Action Database Services Reset UnitProduct Information Mains Frequency Warm Start Time First Time Start Demo Diagnostic Messages Diagnostic Error Messages Internal error messages Internal Error Messages 253 Loop Error Indicators Abnormal Loop Conditions And Indicators Error Messages Error Messages 256 257 258 Parts Parts Kit Description Kit Part Number Kit Description Kit Part Number Portable case Spare case galvanised Spare painted case 262 Security Bypass Procedure Appendix a 264 Sikkerheskrav DA2I-6063 Veiligheidsvereisten DU2I-6063 Turvallisuusmääräykset FI2I-6063 Consignes DE Securite FR2I-6063 Sicherheitshinweise GE2I-6063 Απαιτησεισ Ασφαλειασ Norme DI Sicurezza IT2I-6063 NO2I-6063 Omgivelser Instruções DE Segurança PO2I-6063 Normas DE Seguridad SP2I-6063 Säkerhetsföreskrifter SW2I-6063 Safety 276 Index Edit Alarm Setpoints 279 Sales and Service