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Honeywell VRX180 user manual Maintenance

Models: VRX180

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Maintenance

8. Maintenance

8.1 Overview

This section includes information on maintenance through the Maintenance Mode menu using some off- line utility programs and diagnostics procedures.

To avoid voiding the warranty, contact your service provider before attempting any service or repair of this instrument.

Maintenance Mode is an off-line mode for maintaining proper operation of the instrument and setting defaults.

Enter Maintenance Mode by selecting "MAINTENANCE" on the "SET MODE" line of the On Line or Program Main Menu. Remember that this mode is an off-line mode.

Table 8-1 Maintenance Mode Menu

	Menu as displayed			Function

	SET MODE			Changes operating mode of instrument

	CALIBRATE ANALOG INPUTS			Calibrates Analog Inputs

	CALIBRATE ANALOG OUTPUTS			Calibrates Analog Outputs

	OFF-LINE DIAGNOSTICS			Runs diagnostic tests to check various instrument functions

	DATABASE SERVICES			Clears instrument memory. Upgrades software features

	RESET UNIT			Resets instrument to recognize changes to Main Frequency or Scan
				Frequency

	PRODUCT INFORMATION			Displays product information

	MAINS FREQUENCY			Sets the power supply frequency (50 or 60 Hz)

	WARM START TIME			Sets warm start time

	DEMO			Enables simulated input values. For demonstration purposes only

Video Recorder – User Manual

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Honeywell VRX180 user manual Maintenance

Contents

Video Recorder VRX180 Issue 3 03/03 US1I-6228 Issue 3 03/03 US1I-6228 Copyright 2000 by Honeywell Inc Copyright, Notices, and Trademarks About This Document CE conformity Symbol Meanings What it meansPage Contents Online Operations Using Primary Displays Diagnostic and Error Messages Tables Page Page Figures 126 Video Recorder Video Recorder Overview Specifications SpecificationsPhysical Environmental Program Capability Digital Inputs AC Inputs DC Inputs Universal Analog InputsAnalog Outputs Digital Outputs AC Outputs DC Outputs Relay Alarm OutputsLogic Inputs Performance/Capacities Time Proportional Outputs TPO on digital output Millivolts Volts Current Ohms Analog Input Accuracy--Linear typesAnalog input accuracy and rated limits RTD Analog Input --Non-linear types Standards Video Recorder Model Number Model Selection Guide TA B LE IV C O M M UN IC Atio N Softwares and Support Parts Topic What’s in this section? Unpacking Recommendations Panel mounting the video recorder Installing the video recorder Wiring the video recorder Example Rear cover Terminal connections Installation Step B Step a Universal Analog Input Board Specifications Specification Description Slot ID DI Board Terminal Block Connections Digital Outputs Do Board Terminal Block Connections Digital Output Board Video Recorder 7.1 RS232 wiring configuration Recorder Direction Description Video Recorder Side PC Side RS422 wiring configuration 7.2 RS422 wiring configuration 10 RS485 wiring configuration RS485 Rear connection Connecting the RS422/485 link to a computerArrangement Description Installation Modes of Operation OverviewQuick Start Programming Video Recorder Front Door Buttons Menu Navigation Product Info On Line mode Main Menu Program mode Main Menu Maintenance mode Main Menu Online Maint Button functionsButton Functions Online On Displays Start ResetAuto and Manual modes loops Force Qwerty keyboard Text Entry From External SourcesQwerty Key Equivalents Button Qwerty key Function Ascii barcode reader Connector Connecting a keyboard or a barcode readerLift the rubber cap 1 to Connect the mini DIN Installing and removing a floppy disk Definition Definition of Function BlocksTypes of function blocks Flow of information Function Block Types Why use function blocks?Function block Maximum Purpose Name Available Components of function blocks Alarm 1 Function Block Components Input parameter Output code Function block parameter Block Name Code Type Function Block Parameter DesignatorsFunction Block Output Parameter Name Function Function Block Output Parameter Name How to connect an input parameter to another function block How to program input parametersOutput Code Connection Procedure Step Action Function Block Connection Format How to program an input parameter with a number Example Programming Discrete Input Parameter with a Number How to program a discrete input parameter with a number How to program a simple configuration How to program function block parametersProgramming procedure Example Function Block Parameter Selection Procedure AL 1 Alarm #1 Example configurationAs displayed in the Program Menu Programming a Current Driven Heat Treat Element How to program common configurations Diagram the function blocks Label output parameters 15 Interconnections Between Function Blocks Draw the Feedback connection 16 Complete Function Block Diagram Of Figure Time Proportioning Relay Driven Pump 18 Function Block Diagram Of Figure Split Output or Duplex Control 20 Function Block Diagram Of Figure Cascade Control 22 Function Block Diagram Of The Cascade Control Strategy 23 Example Set Point Profile Set Point Profile Implementation Type J Thermocouple #16 DI3 OS AO1 BC LP1 OV Categories of Stored Data Data Storage Data Type File extension Performing Data Storage11 Data Storage File Extensions Pre-initializing a ZIPdisk on a PC Initializing a ZIP disk Data storage considerations Data Storage Status Performing Configuration Storage Process and Diagnostic Data IntegrityPerforming Set Point Program Storage Examples What’s in this section? Overview Programming tips Prompt Function Program mode menuProgram Mode Menu Prompt Range/Selections Definition Frequently used programming promptsFrequently Used Programming Prompts Set Mode Overview Enter LabelsEntering labels with the front panel buttons Entering labels with a Qwerty keyboard Labels for Function Blocks Unit Other LabelsLPM GPH LPS GPM OHM Litr Gram GPS Degc Degf Filenames File Cycle Dryer Standard algorithm prompts Program Analog InputsAnalog Input Algorithm Selection Temperature Unit Custom algorithm prompts Characteristic What to be aware Loop CharacteristicsProgram Control Loops Control Loop Programming Structure Programming Procedure Control Loop Type Menu Selections CHG Action Soft PID 10 Loop Prompts Loop Menu Items Feedback EngineeringFeedforward Gain Force Remote Decimal Manual ResetPosition Interactive YES, no Latching YES, no Reset Limit RESET#1RATE#2 Ratio Bias Setpoint Select Ratio SetpointSETPOINT#2 Soft PID YES, no SP LOW Limit & SP SP DEC Slew LimitHigh Limit SP1 Tracking SP2, None Function Block Configuration of a Typical Ratio Control Loop Analog output type Program Analog Outputs11 Analog Output Types 12 Prompts For Analog Output Types 13 Analog Output Prompts 103 14 Discrete Input Prompts Program Discrete Inputs Input Program Discrete Outputs15 Discrete Output Prompts Type Math Description Package Program Calculated Values16 CV Types 17 Peak Picking Prompts Peak Picking 18 Signal Select Prompts Signal Select 19 Compare Prompts Compare Compare’s Greater Than Result, With Hysteresis Then CVn OS is 20 Compare’s Condition Type and Condition Time PromptsSec Ec ext end RT Pulse Pulse Counter Preset21 Counter Prompts Count Down 22 Math Prompts MathInput a Input H Output High Limit Operator ADD, SUBT, MULT, DIV 23 Free Form Math Prompts Free Form MathInput a CN5OV Input B Input C AI1OV Input D AI2OV Sqrt ABSC/D+5 For this function or value Type this in the equation 24 Free Form Math Functions Logic Operator AND, OR, XOR, RESET/SET FF25 Logic Prompts TOGGLE/FF, ONE SHOT, Pass Input a For this operator Definition If this is true Then Result is 26 Logic Operators NEG Free Form Logic27 Free Form Logic Prompts Example equation using iteration Example equation using operators and inputs29 Results of Logic Equation Using Iteration Order of evaluation 31 BCD Prompts BIT EnableExample #1, loading a 2-profile program Example #2, loading a 4-profile program This Profile 32 How Profiles Are Saved In MemoryThese These Profiles 33 Function Generator Prompts Function Generator Function Block PID Function Input Generator RESET/RUN Interval Timer34 Interval Timer Prompts 10 Periodic Timer Periodic Timer 36 Set Up Timer Prompts 35 Periodic Timer Prompts 37 Mass Flow Prompts Mass Flow 38 Carbon Prompts Carbon Potential 11 Typical Carbon Potential Control Configuration 39 Relative Humidity Prompts Relative Humidity 40 F0 Sterilization Prompts Sterilization Advanced Splitter Output ADV Splitter Heat/Cool Configuration 41 Advanced Splitter Prompts 42 Standard Splitter Prompts Standard Splitter Output STD SplitterFeedback #2 Output High Limit Range LOW Scaling43 Scaling Prompts 44 Signal Clamp Prompts Signal ClampOUT High Limit LOW Select High Select Average Period Point Block Average 1 Pt Block Avg45 1 Point Block Average Prompts 46 Rolling Average Prompts Rolling Average# of Samples AVG Period Mins OUT High Limit Input #1- Input #8 Multiple Input Average Multiple Avg47 Multiple Average Prompts Cems Rolling Average CEM Rolling Avg Cems Block Average48 Cems Block Average Prompts Frame Period 49 Cems Rolling Average PromptsTime Units 50 Alarm Prompts Program Alarms Program Totalizers 51 Totalizer Prompts Program Profiles 52 Constant Prompts Program ConstantsValue Input High Limit Destination Gain #1 = Dest = LP 1 GN CV 1 OV Destination defined 53 Copy Block Prompts Copy Block Program Displays 17 Displays Accessible by the Display Buttons 151 54 Display Setup Procedure Display Setup ProcedureSet Up Trend 55 Set Up Trend 1 Prompts Set Up Trend 2 3 56 Paper Chart Speed Equivalents to Time Base Selections Trend Group 58 2 trend group live buffer size Trend Groups 59 4 trend group live buffer size Trend Groups 60 Set Up Bar Graph 1 Prompts Set Up Bar GraphSet Up Bar Graph 2 3 Set Up Panel Displays 64 Assign Displays To Keys Prompts Assign Displays to Keys Display Display FormatTrend Bargraph 65 Enable Features Prompts Enable Features 66 Security Prompts Program Security 67 Serial Communications Prompts Serial Communications 68 Set Clock Prompts Set Clock 69 Load/Store Config Files Prompts Load/Store ConfigurationStore Config to FILE01 CYCLE01 Disk DRYER01 PROD01 Inputs Scan Rate Control Scan Rate70 Suggested Scan Rates Select Language 71 Data Storage Setup Procedure Setup procedureEnable storage Data Storage Trend Data Set Up New Schedules Setup Point #12 Storage ModeCopy Display LOW Rate Trend Data 2, 3 AlarmsEvents 73 Stored Events 74 Unit Data Prompts DiagnosticsUnit Data Start Minute Select Filename Cycle DryerStart Month JAN-DEC Start DAY 75 Disk capacity Prompts Disk capacity Sec 10 sec 30 sec 76 Disk Storage Capacity of 100MB ZIP disk10 min 30 min Hour Min Initializing a disk Batch Control77 Filename Extensions Of Data Storage Types Data set Extension Overview of the Setpoint Profiler Profile featuresDefinitions Section RESET/RUN Advance Schematic of the Setpoint Profiler function blockStart Hold Shutdown Time Two types of profiles Single and Multi-phase Profiles Two PVs available Components of a profileNumber of segments Time Units Ramp Type = Time Ramp Type = Rate Ramp Type = External External Ramp Type Hysteresis Guaranteed SoakSoak segment Event 3 State Segment EventsExample of Segment Events Loop to Segment = Segment LoopsExample of invalid overlapping loops Coordinating operation of multiple profilers Parameters that control a profile’s executionDiscrete inputs Parameters That Control Profiler Execution HOT Start Definition Triggered Conditions Result Present Forward Fast Last ShutdownSegment Ramp Increment Program Profilers menu in Program mode How to set up a profiler Program Profiler Prompts Setpoint Profiles Prompts Setpoint Profiles Menu in Online mode From Memory Load ProgramLoad Program Program Number Edit Profile Prompts Auto Cycle Count Auto Cycle OFF, onEdit Profile Loops From Segment # Time Multiplier Edit Segments Prompts Editing Segments 14 Buttons How to load and run a profiler How Profiles Are Stored In Memory How to load programs from memory using Online menu Step Action Result/Notes Procedure To Load a Program From Memory Using Online Menu 11 Disk Program Capacity How programs are stored on a disk10 How Profiles Are Stored On Disk 201 13 Profiler Starting Procedure How to start a profiler How to reset a profiler 15 Profiler Reset Procedure How to hold a profiler 14 Profiler Hold Procedure How to shut down a profiler 17 Profiler Shutdown Procedure 11056 PV #2 538.6700910 3900 SP1 SP2 SP3 21 Segment Editing Procedure How to edit a profile’s segments 208 Display Definition Function Interactive Or view only? Displays Accessed With Display ButtonOverview Interacting with Setpoint Trend Display Interacting With Primary Displays Prompt Definition Interacting with Live or Replay Trends First JAN FindLast JAN Find JAN TEMP7 Resume Panel4 Display Rotation Procedure Stop Panel4 Display Rotation ProcedureInteracting with Panel4 Display Step Action Result Interacting with Loop Displays To perform this action Do these steps 2305.5 Display Messages and SymbolsLocation Multiple messages Color Description shown low to high priority Message/Symbol Color Description General Error Messages and Symbols Elsewhere on Display 220 Menu as displayed Function Online Main Menu Floppy Disk Insertion/Removal Procedure Installing a diskData Storage Typical online data storage tasks Initializing a disk using a new storage setup Initializing a disk using the same storage setupHow data is stored Disk Status Error message Definition Initialization errorsChecking current storage setup Prompt Comments Starting and stopping storageStorage Start/Stop Controls Remaining DDD-HH-MM Trend Data Storage Replay ProcedureChecking Data Storage Status Reading Data Storage Messages Examining replay data Display alarm summary Access Summaries Acknowledging alarms What happens during an alarmAlarm Acknowledgment Procedure Display Alarm History Acknowledging Diagnostic Messages What happens during a diagnosticDiagnostic Acknowledgment Procedure Delete All Diagnostics Product Information Delete All Diagnostics Procedure Data Entry 233 Setpoint Profiles Bold items are read-only Tune LoopTune Loop Prompts Reset #2 Reset #1Rate #1 PROP. Band #2 Display Tuning Control Loop Tuning Display 10 Stages Of Pretune Pretune LoopPretune Stopped menu 11 Pretune Stopped Prompts After Starting Pretune Before Starting PretunePretune Identifying & Calculating menus 12 Pretune Identifying & Calculating Prompts 13 Pretune Complete Prompts Pretune Complete menu Message Meaning/User action required Pretune Abort messages14 Pretune Abort Messages Review Programming Set Mode Maintenance What’s in this section Calibrate Analog Inputs Routine Maintenance AO Module Jumper ST1 Calibrate Analog Outputs AO Module calibration Calibrate Analog Output Procedure Step Action Off-line Diagnostics Reset Unit Database ServicesProduct Information Mains Frequency First Time Start Warm Start Time Demo Diagnostic Error Messages Diagnostic Messages Internal Error Messages Internal error messages 253 Abnormal Loop Conditions And Indicators Loop Error Indicators Error Messages Error Messages 256 257 258 Parts Kit Description Kit Part Number Parts Kit Description Kit Part Number Portable case Spare case galvanised Spare painted case 262 Appendix a Security Bypass Procedure 264 DA2I-6063 Sikkerheskrav DU2I-6063 Veiligheidsvereisten FI2I-6063 Turvallisuusmääräykset FR2I-6063 Consignes DE Securite GE2I-6063 Sicherheitshinweise Απαιτησεισ Ασφαλειασ IT2I-6063 Norme DI Sicurezza Omgivelser NO2I-6063 PO2I-6063 Instruções DE Segurança SP2I-6063 Normas DE Seguridad SW2I-6063 Säkerhetsföreskrifter Safety 276 Index Edit Alarm Setpoints 279 Sales and Service