Video Recorder VRX180
Issue 3 03/03 US1I-6228
Issue 3 03/03 US1I-6228
Copyright 2000 by Honeywell Inc
Copyright, Notices, and Trademarks
About This Document
CE conformity
Symbol Meanings What it means
Page
Contents
Online Operations Using Primary Displays
Diagnostic and Error Messages
Tables
Page
Page
Figures
126
Video Recorder
Video Recorder Overview
Specifications
Specifications
Physical
Environmental
Program Capability
Universal Analog Inputs
Analog Outputs
Digital Inputs AC Inputs DC Inputs
Relay Alarm Outputs
Logic Inputs
Digital Outputs AC Outputs DC Outputs
Performance/Capacities
Time Proportional Outputs TPO on digital output
Analog Input Accuracy--Linear types
Analog input accuracy and rated limits
Millivolts Volts Current Ohms
RTD
Analog Input --Non-linear types
Standards
Video Recorder Model Number
Model Selection Guide
TA B LE IV C O M M UN IC Atio N
Softwares and Support Parts
Topic
What’s in this section?
Unpacking
Recommendations
Panel mounting the video recorder
Installing the video recorder
Wiring the video recorder
Example
Rear cover
Terminal connections
Installation
Step B
Step a
Universal Analog Input Board Specifications
Specification Description
Slot ID
DI Board Terminal Block Connections
Digital Outputs
Do Board Terminal Block Connections
Digital Output Board
Video Recorder
7.1 RS232 wiring configuration
Recorder
Direction Description
Video Recorder Side PC Side
RS422 wiring configuration
7.2 RS422 wiring configuration
10 RS485 wiring configuration
RS485
Connecting the RS422/485 link to a computer
Arrangement Description
Rear connection
Installation
Overview
Quick Start Programming
Modes of Operation
Video Recorder Front Door Buttons
Menu Navigation
Product Info
On Line mode Main Menu
Program mode Main Menu
Maintenance mode Main Menu
Button functions
Button Functions
Online Maint
Online
On Displays
Reset
Auto and Manual modes loops Force
Start
Qwerty keyboard
Text Entry From External Sources
Qwerty Key Equivalents
Button Qwerty key Function
Ascii barcode reader
Connector
Connecting a keyboard or a barcode reader
Lift the rubber cap 1 to
Connect the mini DIN
Installing and removing a floppy disk
Definition
Definition of Function Blocks
Types of function blocks
Flow of information
Function Block Types
Why use function blocks?
Function block
Maximum Purpose Name Available
Components of function blocks
Alarm 1 Function Block Components Input parameter
Output code
Function block parameter
Function Block Parameter Designators
Function Block Output Parameter Name
Block Name Code Type
Function Function Block Output Parameter Name
How to connect an input parameter to another function block
How to program input parameters
Output Code Connection Procedure
Step Action
Function Block Connection Format
How to program an input parameter with a number
Example Programming Discrete Input Parameter with a Number
How to program a discrete input parameter with a number
How to program a simple configuration
How to program function block parameters
Programming procedure
Example Function Block Parameter Selection Procedure
AL 1 Alarm #1
Example configuration
As displayed in the Program
Menu
Programming a Current Driven Heat Treat Element
How to program common configurations
Diagram the function blocks
Label output parameters
15 Interconnections Between Function Blocks
Draw the Feedback connection
16 Complete Function Block Diagram Of Figure
Time Proportioning Relay Driven Pump
18 Function Block Diagram Of Figure
Split Output or Duplex Control
20 Function Block Diagram Of Figure
Cascade Control
22 Function Block Diagram Of The Cascade Control Strategy
23 Example Set Point Profile
Set Point Profile Implementation
Type J Thermocouple
#16
DI3 OS AO1 BC LP1 OV
Categories of Stored Data
Data Storage
Performing Data Storage
11 Data Storage File Extensions
Data Type File extension
Pre-initializing a ZIPdisk on a PC
Initializing a ZIP disk
Data storage considerations
Data Storage Status
Performing Configuration Storage
Process and Diagnostic Data Integrity
Performing Set Point Program Storage
Examples
What’s in this section?
Overview
Programming tips
Program mode menu
Program Mode Menu
Prompt Function
Frequently used programming prompts
Frequently Used Programming Prompts
Prompt Range/Selections Definition
Set Mode
Overview
Enter Labels
Entering labels with the front panel buttons
Entering labels with a Qwerty keyboard
Labels for Function Blocks
Unit
Other Labels
LPM GPH LPS GPM OHM Litr Gram GPS Degc Degf Filenames
File Cycle Dryer
Program Analog Inputs
Analog Input Algorithm Selection
Standard algorithm prompts
Temperature Unit
Custom algorithm prompts
Characteristic What to be aware
Loop Characteristics
Program Control Loops
Control Loop Programming Structure
Programming Procedure
Control Loop Type Menu Selections
CHG Action Soft PID
10 Loop Prompts
Loop Menu Items
Feedback
Engineering
Feedforward
Gain Force Remote
Decimal
Manual Reset
Position Interactive YES, no
Latching YES, no
Reset Limit
RESET#1
RATE#2
Ratio Bias
Setpoint Select
Ratio Setpoint
SETPOINT#2
Soft PID YES, no
SP LOW Limit & SP
SP DEC Slew Limit
High Limit
SP1 Tracking SP2, None
Function Block Configuration of a Typical Ratio Control Loop
Analog output type
Program Analog Outputs
11 Analog Output Types
12 Prompts For Analog Output Types
13 Analog Output Prompts
103
14 Discrete Input Prompts
Program Discrete Inputs
Program Discrete Outputs
15 Discrete Output Prompts
Input
Program Calculated Values
16 CV Types
Type Math Description Package
17 Peak Picking Prompts
Peak Picking
18 Signal Select Prompts
Signal Select
19 Compare Prompts
Compare
Compare’s Greater Than Result, With Hysteresis
Then CVn OS is
20 Compare’s Condition Type and Condition Time Prompts
Sec
Ec ext end
RT Pulse
Pulse
Counter
Preset
21 Counter Prompts
Count Down
22 Math Prompts
Math
Input a Input H
Output High Limit Operator ADD, SUBT, MULT, DIV
23 Free Form Math Prompts
Free Form Math
Input a CN5OV Input B
Input C AI1OV Input D AI2OV Sqrt ABSC/D+5
For this function or value Type this in the equation
24 Free Form Math Functions
Logic
Operator AND, OR, XOR, RESET/SET FF
25 Logic Prompts
TOGGLE/FF, ONE SHOT, Pass Input a
For this operator Definition If this is true Then Result is
26 Logic Operators
Free Form Logic
27 Free Form Logic Prompts
NEG
Example equation using iteration
Example equation using operators and inputs
29 Results of Logic Equation Using Iteration
Order of evaluation
31 BCD Prompts
BIT Enable
Example #1, loading a 2-profile program
Example #2, loading a 4-profile program
This Profile
32 How Profiles Are Saved In Memory
These
These Profiles
33 Function Generator Prompts
Function Generator
Function Block
PID Function Input Generator
Interval Timer
34 Interval Timer Prompts
RESET/RUN
10 Periodic Timer
Periodic Timer
36 Set Up Timer Prompts
35 Periodic Timer Prompts
37 Mass Flow Prompts
Mass Flow
38 Carbon Prompts
Carbon Potential
11 Typical Carbon Potential Control Configuration
39 Relative Humidity Prompts
Relative Humidity
40 F0 Sterilization Prompts
Sterilization
Advanced Splitter Output ADV Splitter
Heat/Cool Configuration
41 Advanced Splitter Prompts
42 Standard Splitter Prompts
Standard Splitter Output STD Splitter
Feedback #2
Output
Scaling
43 Scaling Prompts
High Limit Range LOW
44 Signal Clamp Prompts
Signal Clamp
OUT High Limit LOW Select
High Select
Point Block Average 1 Pt Block Avg
45 1 Point Block Average Prompts
Average Period
46 Rolling Average Prompts
Rolling Average
# of Samples
AVG Period Mins
Multiple Input Average Multiple Avg
47 Multiple Average Prompts
OUT High Limit Input #1- Input #8
Cems Block Average
48 Cems Block Average Prompts
Cems Rolling Average CEM Rolling Avg
49 Cems Rolling Average Prompts
Time Units
Frame Period
50 Alarm Prompts
Program Alarms
Program Totalizers
51 Totalizer Prompts
Program Profiles
52 Constant Prompts
Program Constants
Value
Input High Limit Destination
Gain #1 = Dest = LP 1 GN CV 1 OV
Destination defined
53 Copy Block Prompts
Copy Block
Program Displays
17 Displays Accessible by the Display Buttons
151
54 Display Setup Procedure
Display Setup Procedure
Set Up Trend
55 Set Up Trend 1 Prompts
Set Up Trend 2 3
56 Paper Chart Speed Equivalents to Time Base Selections
Trend Group
58 2 trend group live buffer size Trend Groups
59 4 trend group live buffer size Trend Groups
60 Set Up Bar Graph 1 Prompts
Set Up Bar Graph
Set Up Bar Graph 2 3
Set Up Panel Displays
64 Assign Displays To Keys Prompts
Assign Displays to Keys
Display
Display Format
Trend
Bargraph
65 Enable Features Prompts
Enable Features
66 Security Prompts
Program Security
67 Serial Communications Prompts
Serial Communications
68 Set Clock Prompts
Set Clock
69 Load/Store Config Files Prompts
Load/Store Configuration
Store Config to FILE01 CYCLE01
Disk DRYER01 PROD01
Scan Rate
70 Suggested Scan Rates
Inputs Scan Rate Control
Select Language
71 Data Storage Setup Procedure
Setup procedure
Enable storage
Data Storage
Trend Data
Set Up New Schedules
Setup
Point #12 Storage Mode
Copy Display
LOW Rate
Trend Data 2, 3
Alarms
Events
73 Stored Events
Diagnostics
Unit Data
74 Unit Data Prompts
Start Minute
Select Filename Cycle Dryer
Start Month JAN-DEC
Start DAY
75 Disk capacity Prompts
Disk capacity
Sec 10 sec 30 sec
76 Disk Storage Capacity of 100MB ZIP disk
10 min 30 min Hour
Min
Initializing a disk
Batch Control
77 Filename Extensions Of Data Storage Types
Data set Extension
Overview of the Setpoint Profiler
Profile features
Definitions
Section
RESET/RUN Advance
Schematic of the Setpoint Profiler function block
Start Hold
Shutdown Time
Two types of profiles
Single and Multi-phase Profiles
Two PVs available
Components of a profile
Number of segments
Time Units
Ramp Type = Time
Ramp Type = Rate
Ramp Type = External
External Ramp Type
Guaranteed Soak
Soak segment
Hysteresis
Segment Events
Example of Segment Events
Event 3 State
Segment Loops
Example of invalid overlapping loops
Loop to Segment =
Coordinating operation of multiple profilers
Parameters that control a profile’s execution
Discrete inputs
Parameters That Control Profiler Execution
HOT Start
Definition Triggered Conditions Result Present
Forward
Fast
Last
Shutdown
Segment
Ramp Increment
Program Profilers menu in Program mode
How to set up a profiler
Program Profiler Prompts
Setpoint Profiles Prompts
Setpoint Profiles Menu in Online mode
Load Program
Load Program Program Number
From Memory
Edit Profile Prompts
Auto Cycle Count
Auto Cycle OFF, on
Edit Profile Loops
From Segment #
Time Multiplier
Edit Segments Prompts
Editing Segments
14 Buttons
How to load and run a profiler
How Profiles Are Stored In Memory
How to load programs from memory using Online menu
Step Action Result/Notes
Procedure To Load a Program From Memory Using Online Menu
How programs are stored on a disk
10 How Profiles Are Stored On Disk
11 Disk Program Capacity
201
13 Profiler Starting Procedure
How to start a profiler
How to reset a profiler 15 Profiler Reset Procedure
How to hold a profiler 14 Profiler Hold Procedure
How to shut down a profiler 17 Profiler Shutdown Procedure
11056
PV #2 538.67
00910
3900
SP1 SP2 SP3
21 Segment Editing Procedure
How to edit a profile’s segments
208
Displays Accessed With Display Button
Overview
Display Definition Function Interactive Or view only?
Interacting with Setpoint Trend Display
Interacting With Primary Displays
Prompt Definition
Interacting with Live or Replay Trends
First JAN
Find
Last JAN
Find JAN
TEMP7
Resume Panel4 Display Rotation Procedure
Stop Panel4 Display Rotation Procedure
Interacting with Panel4 Display
Step Action Result
Interacting with Loop Displays
To perform this action Do these steps
2305.5
Display Messages and Symbols
Location
Multiple messages
Color Description shown low to high priority
Message/Symbol Color Description
General Error
Messages and Symbols Elsewhere on Display
220
Menu as displayed Function
Online Main Menu
Floppy Disk Insertion/Removal Procedure
Installing a disk
Data Storage
Typical online data storage tasks
Initializing a disk using a new storage setup
Initializing a disk using the same storage setup
How data is stored
Disk Status
Initialization errors
Checking current storage setup
Error message Definition
Starting and stopping storage
Storage Start/Stop Controls
Prompt Comments
Data Storage Replay Procedure
Checking Data Storage Status
Remaining DDD-HH-MM Trend
Reading Data Storage Messages
Examining replay data
Display alarm summary
Access Summaries
Acknowledging alarms
What happens during an alarm
Alarm Acknowledgment Procedure
Display Alarm History
Acknowledging Diagnostic Messages
What happens during a diagnostic
Diagnostic Acknowledgment Procedure
Delete All Diagnostics
Product Information
Delete All Diagnostics Procedure
Data Entry
233
Setpoint Profiles
Tune Loop
Tune Loop Prompts
Bold items are read-only
Reset #2
Reset #1
Rate #1
PROP. Band #2
Display Tuning
Control Loop Tuning Display
10 Stages Of Pretune
Pretune Loop
Pretune Stopped menu
11 Pretune Stopped Prompts
After Starting Pretune
Before Starting Pretune
Pretune Identifying & Calculating menus
12 Pretune Identifying & Calculating Prompts
13 Pretune Complete Prompts
Pretune Complete menu
Pretune Abort messages
14 Pretune Abort Messages
Message Meaning/User action required
Review Programming
Set Mode
Maintenance
What’s in this section
Calibrate Analog Inputs
Routine Maintenance
AO Module Jumper ST1 Calibrate Analog Outputs
AO Module calibration
Calibrate Analog Output Procedure Step Action
Off-line Diagnostics
Reset Unit
Database Services
Product Information
Mains Frequency
First Time Start
Warm Start Time
Demo
Diagnostic Error Messages
Diagnostic Messages
Internal Error Messages
Internal error messages
253
Abnormal Loop Conditions And Indicators
Loop Error Indicators
Error Messages
Error Messages
256
257
258
Parts Kit Description Kit Part Number
Parts
Kit Description Kit Part Number
Portable case Spare case galvanised Spare painted case
262
Appendix a
Security Bypass Procedure
264
DA2I-6063
Sikkerheskrav
DU2I-6063
Veiligheidsvereisten
FI2I-6063
Turvallisuusmääräykset
FR2I-6063
Consignes DE Securite
GE2I-6063
Sicherheitshinweise
Απαιτησεισ Ασφαλειασ
IT2I-6063
Norme DI Sicurezza
Omgivelser
NO2I-6063
PO2I-6063
Instruções DE Segurança
SP2I-6063
Normas DE Seguridad
SW2I-6063
Säkerhetsföreskrifter
Safety 276
Index
Edit Alarm Setpoints
279
Sales and Service