J2-Super Series
 Safety Instructions
 To prevent electric shock, note the following
 HC-SFS202
HC-SFS81
HC-UFS
HC-SFS121
 COM
Wiring
 RA EM1 24VDC
Usage
 Dispose of the product as general industrial waste
Maintenance, inspection and parts replacement
 Machine directive
Configuration
EMC directive
Low voltage directive
 Power supply
Wiring
Grounding
 Performing EMC tests
Auxiliary equipment and options
 Also read the manual of the servo system controller
Use UL/C-UL standard-compliant products
 Contents Functions and Configuration
 10- 1 to 10
To 7
To 8
To 9
 11.4
11.1
11.2
11.3
Page
 Functions and Configuration
Functions and Configuration
Introduction
 Function block diagram of this servo is shown below
Function block diagram
 Servo amplifier standard specifications
 Chapter
High-resolution encoder
Function list
Absolute position detection
 100 1000 200 2000 400 350 3500 600 5000 700 7000
Phase 200 to 230VAC
Model code definition Rating plate
Model
 Combination with servo motor
 Battery holder
Structure Parts identification MR-J2S-100B or less
Ground terminal
 MR-J2S-200B MR-J2S-350B
 MR-J2S-500B
 MR-J2S-700B
Name plate Main circuit terminal block TE1
Brake option and servo motor
 For MR-J2S-500B
 For MR-J2S-700B
 For 3-phase 200V to 230VAC or 1-phase 230VAC
MRZJW3-SETUP121E
CN1A
 Magnetic contactor Section Cables
For 1-phase 100V to 120VAC
Servo configuration software Section
No-fuse breaker Section Regenerative brake option
 Regenerative brake option Section Magnetic contactor
Cables Section Servo configuration software
SETUP121E
No-fuse breaker
 FA-BAL
 Options and auxiliary equipment Refer to
 Memo
 Installation
Installation
 Control box
 Installation of two or more servo amplifiers
Others
Keep out foreign materials
 Cable stress
 Signals and Wiring
Signals and Wiring
 Connection example of control signal system
 MR-J2HBUS M-A MR-HBUS M
 Signal arrangement
I/O signals Connectors and signal arrangements
 Input signal
Output signals
Power supply
 OFF
Regenerative alarm
Instantaneous power failure
Overcurrent, overload 1 or overload
 24VDC MBR
Interfaces 3.4.1 Common line
 Digital output interface DO-1
Give a signal with a relay or open collector transistor
Detailed description of the interfaces
Digital input interface DI-1
 LAR LBR, LZR
Lamp load
Encoder pulse output DO-2
Output pulse
 Analog output
Output voltage 10V Max. output current 1mA Resolution 10bit
 RA1 RA2
For 3-phase 200 to 230VAC power supply
 Not provided for 1-phase 100 to 120VAC
For 1-phase 100 to 120VAC or 1-phase 230VAC power supply
 Refer to Sections 12.1.2 and 12.1.3 for details
11, L Control circuit power supply Phase 200 to 230VAC
50/60Hz Phase 100 to 120VAC
Terminals
 Power-on sequence Power-on procedure
Timing chart
VDD COM EM1
 Connection diagram
 HC-SFS121 B to 301 B
HC-KFS053 B to 73 B
HC-MFS053 B to 73 B
HC-UFS13 B to 73 B
 3 I/O terminals HC-KFS HC-MFS HC-UFS3000r/min series
Black
White
 Earth
HC-SFS HC-RFS HC-UFS2000 r/min series
 COM 24VDC MBR
Setting
 Coasting Servo motor speed Min 60ms Base circuit
 Both main and control circuit power supplies off
Alarm occurrence
 Power supply Phase
 Approx mm
 Connection
Instructions for the 3M connector
 Axis
Control axis selection
 Memo
 Operation and Display
Operation and Display
Before starting operation, check the following
 Parameter setting
Power on
 Servo-on
Home position return
Stop
 Display sequence
Servo amplifier display
 Indication list
 Test operation mode
Operation method
100000
 Motorless operation
 Operation procedure
 Parameter write inhibit
Parameters
Parameters
Instable
 Item list
 Point
Details list
Column
FR-RC FR-BU
 Basic
CCW
 130Hz 160Hz 200Hz High 240Hz Basic Response 300Hz
Result of auto tuning
15Hz Response 20Hz 25Hz 30Hz 35Hz 45Hz 55Hz Middle 70Hz
85Hz 105Hz
 4dB
Speed loop gain 177 Rad/s
Refer to Section Function Column
40dB 14dB 8dB
 Max. speed Droop pulses
8V/max. current command
Pulse unit parameter No
Servo motor speed 8V/max. speed
 For manufacturer setting Must not be changed
 Pulse setting Function Column
For manufacturer setting 0001 Must not be changed
Used to set the output range of the zero speed signal ZSP
Used to set the output range of the error excessive alarm
 0000 Refer to
Encoder output pulses 4000
Maximum output frequency is 1.3Mpps after multiplication by
Parameters Set value Output pulse
 Change the following digits of parameter No.22
 Setting description
 PWM
Analog monitor block diagram
 Main modifications made to the parameters
Replacement of MR-J2- B by MR-J2S- B
 Auto tuning parameter No
Servo response parameter No
High 130Hz Response
 Analog monitor output parameter No
Error excessive alarm level parameter No
Machine resonance suppression filter 1 parameter No
In-position range parameter No
 Encoder output pulse parameter No
Optional function 6 parameter No
 Memo
 General Gain Adjustment
General Gain Adjustment
Gain adjustment mode explanation
 END
Adjustment sequence and mode usage
Start
OK?
 Gain search Executing gain search under to-and-fro
Adjustment using servo configuration software
You can automatically set the optimum gains
Time
 Position control gain
Auto tuning Auto tuning mode
Conditions are not satisfied
Ratio of load inertia moment to servo motor inertia moment
 PG2,VG2,VIC
Auto tuning mode operation
Block diagram of real-time auto tuning is shown below
PG1,VG1
 Basic procedure
Adjustment procedure by auto tuning
 55Hz Middle 70Hz
Response level setting in auto tuning mode
15Hz 20Hz 25Hz 30Hz
35Hz 45Hz
 Adjustment procedure
Manual mode 1 simple manual adjustment
Operation of manual mode
Adjustment by manual mode
 For position control
Suppression of machine resonance
Refer to .2
 General Gain Adjustment
 Parameter
Interpolation mode
Adjustment procedure
Adjustment description
 Auto tuning selection
15Hz
100Hz 105Hz 130Hz 160Hz 200Hz 240Hz 300Hz
 Special Adjustment Functions
Special Adjustment Functions
Machine resonance suppression filter Function
 Deep 40dB 14dB 8dB Shallow 4dB
Parameter No Notch frequency selection
 Adaptive vibration suppression control Function
 Set the operation of the low-pass filter parameter No.25
Low-pass filter Function
 Life
Inspection
Inspection
Inspection
 Memo
 Alarms
Troubleshooting
Troubleshooting
Alarms and warning list
 B160V or Control power failure of 60ms or Less Longer
B183V or
Change the servo amplifier
 Reduce the frequency of positioning
Alarm 17 or 19 occurs if power
Error Occurred at Output wires are in contact at
Super capacitor of the absolute
 Deceleration time constant
Alarm 32 occurs if power is Switched on after U,V and W
Constant
Reexamine acceleration
 Parameter error Parameter setting is
 Overload
 Remedies for warnings
 Memo
 TE1
Outline Dimension Drawings
Outline Dimension Drawings
TE1 TE2
 MR-J2S-70B MR-J2S-100B
 MR-J2S-200B MR-J2S-350B
 MR-J2S-500B
 Mounting hole 1807.09 2007.87 1606.23 1385.43 60.24
 Threaded type
Connectors Servo amplifier side 3M
Insulation displacement type
Soldered type
 DE-C1-J6-S6 34.51.36 190.75 24.990.98 331.30 60.24
Bus cable connector Honda Tsushin Industry
PCR-LS20LA1
PCR-LS20LA1W
 Memo
 Electronic thermal relay protection characteristics
Characteristics
Characteristics
Overload protection characteristics
 MR-J2S-500B MR-J2S-700B
 MR-J2S-60B
MR-J2S-10B1
MR-J2S-20B1
MR-J2S-40B1
 Heat dissipation area for enclosed servo amplifier
Temperature distribution in enclosure
 Mm/minin/min
Dynamic brake characteristics
There is internal relay delay time of about 30ms
Mmin
 HC-MFS series
HC-KFS series
HC-SFS1000r/min series
HC-SFS3000r/min series
 Encoder cable flexing life
MR-JCCBL M-H MR-JHSCBL M-H MR-ENCBL M-H
MR-JCCBL M-L MR-JHSCBL M-L
 Memo
 Options and Auxiliary Equipment
Options and Auxiliary Equipment
Selection of the regenerative brake option
 No regeneration
JM No 1047
104
No T2 t1
 FR-RC FR-RB
Set parameter No.2 according to the option to be used
 Connection of the regenerative brake option
 Mounting method
For the MR-RB51 install the cooling fan as shown
 MR-RB50
Outline drawing
MR-RB032 MR-RB12
MR-RB32
 16.5 MR-J2S-500B FR-BU-30K
Brake unit
Selection
FR-BU-15K
 Outside dimensions
Brake unit FR-BU
Unit mmin
 Resistor unit FR-BR
Power return converter Selection
 RA2 EM1 OFF
NFB MC FR-BAL VDD COM ALM
RDY
FR-RC
 Mounting hole machining dimensions
Outside dimensions of the power return converters Unit mmin
 HC-KFS HC-MFS
Cables and connectors Cable make-up
CN1A CN1B
CN2 CN3
 Not oil
Long flexing
Encoder cable Refer to 2 in this Life Section IP20
IP67
 Manual Brake connector
Connector Maintenance
Manual Power supply
Manual IP65 IP67 Power supply
 Standard flexing life Long flexing life
 Servo amplifier side Encoder side
 MR-JHSCBL M-L
 MR-JHSCBL10M-H
 MR-CPCATCBL3M
Connection diagram
Communication cable
Model MR-CPCATCBL3M
 ModelMR-J2HBUS M
Bus cable
Cause misoperation or explosion
ModelMR-J2HBUS M-A
 Maintenance junction card MR-J2CN3TM Usage
MR-J2HBUS CN3B CN3A CN3C
CN3A CN3B CN3C MO1 MO2 VDD COM EM1 MBR Emgo
 Battery MR-BAT, A6BAT
 Configuration diagram
Servo configurations software
Specifications
System configuration
 5mm2 for use of the HC-RFS203 servo motor
Recommended wires Wires for power supply wiring
Recommended wires
Auxiliary equipment
 Wires for cables
Wires for option cables
Recommended crimping terminals
 No-fuse breakers, fuses, magnetic contactors
Power factor improving reactors
 Noise reduction techniques
Relays
Following relays should be used with the interfaces
Surge absorbers
 Options and Auxiliary Equipment
 10 to 100MHZ 100 to 500MHZ 150
Noise reduction products
 Ex A.2003
 Outline drawing
 On the output side, the number of turns must be four or less
 Leakage current breaker Selection method
 Selection example
 MR-J2S-200B MR-J2S-350B SF1253
EMC filter
Combination with the servo amplifier
SF1252
 HF3040-TM HF-3050A-TM
 Absolute Position Detection System
Position setting again. Not doing so can cause runaway
Features
Absolute Position Detection System
 CN1 CN2
Specifications Specification list
 CON1
 Confirmation of absolute position detection data
 SHNA030007-B
Revisions
Manual number is given on the bottom left of the back cover
Sep SHNA030007-A