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Bose MR-J2S- B instruction manual Optional Servo Motor Instruction Manual CONTENTS

Models: MR-J2S- B

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Optional Servo Motor Instruction Manual CONTENTS

The rough table of contents of the optional MELSERVO Servo Motor Instruction Manual is introduced here for your reference. Note that the contents of the Servo Motor Instruction Manual are not included in the Servo Amplifier Instruction Manual.

1.INTRODUCTION

2.INSTALLATION

3.CONNECTORS USED FOR SERVO MOTOR WIRING

4.INSPECTION

5.SPECIFICATIONS

6.CHARACTERISTICS

7.OUTLINE DIMENSION DRAWINGS

8.CALCULATION METHODS FOR DESIGNING

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Contents

Instruction Manual J2-Super SeriesGeneral-PurposeAC Servo SSCNET Compatible MR-J2S-B Servo AmplifierSafety Instructions 1. To prevent electric shock, note the following 2. To prevent fire, note the following3. To prevent injury, note the follow 4. Additional instructions 1 Transportation and installation3 Test run adjustment 2 Wiring5 Corrective actions 4 Usage6 Maintenance, inspection and parts replacement 7 Disposal8 General instruction 2. PRECAUTIONS FOR COMPLIANCE COMPLIANCE WITH EC DIRECTIVES1. WHAT ARE EC DIRECTIVES? PE terminals 4Power supply6Wiring 5Grounding8Performing EMC tests 7Auxiliary equipment and optionsCONFORMANCE WITH UL/C-ULSTANDARD CONTENTS 5. PARAMETERS 12- 1 to 11. CHARACTERISTICS11- 1 to 11- 12. OPTIONS AND AUXILIARY EQUIPMENTOptional Servo Motor Instruction Manual CONTENTS 1.FUNCTIONS AND CONFIGURATION 1.FUNCTIONS AND CONFIGURATION1.2 Function block diagram 1. FUNCTIONS AND CONFIGURATION1. FUNCTIONS AND CONFIGURATION 1.3 Servo amplifier standard specificationsDescription 1.4 Function list1. FUNCTIONS AND CONFIGURATION FunctionMITSUBISHI 1.5Model code definition 1 Rating plate2 Model 1. FUNCTIONS AND CONFIGURATION1. FUNCTIONS AND CONFIGURATION 1.6 Combination with servo motorName/Application 1.7 Structure 1.7.1Parts identification1 MR-J2S-100Bor less 1. FUNCTIONS AND CONFIGURATIONName/Application 2 MR-J2S-200B MR-J2S-350B POINT1. FUNCTIONS AND CONFIGURATION Cooling fan Installation notch 4 placesName/Application 3 MR-J2S-500B POINT1. FUNCTIONS AND CONFIGURATION Installation notch 4 places Cooling fan4 MR-J2S-700B POINT1. FUNCTIONS AND CONFIGURATION 1 For MR-J2S-200Bor more 2 For MR-J2S-500B1. FUNCTIONS AND CONFIGURATION 1. FUNCTIONS AND CONFIGURATION 3 For MR-J2S-700Ba For 3-phase200V to 230VAC or 1-phase230VAC 1.8 Servo system with auxiliary equipmentbox 1MR-J2S-100Bor less 1. FUNCTIONS AND CONFIGURATIONb For 1-phase100V to 120VAC 1. FUNCTIONS AND CONFIGURATION1. FUNCTIONS AND CONFIGURATION 2 MR-J2S-200B MR-J2S-350B1. FUNCTIONS AND CONFIGURATION 3 MR-J2S-500B1. FUNCTIONS AND CONFIGURATION 3-phase200V to 230VAC power supply4 MR-J2S-700B 1. FUNCTIONS AND CONFIGURATION MEMO2.INSTALLATION 2.INSTALLATIONCAUTION occur 2. INSTALLATION2. INSTALLATION 2Installation of two or more servo amplifiers3Others 2.3 Keep out foreign materials2. INSTALLATION 2.4 Cable stress3.SIGNALS AND WIRING 3.SIGNALS AND WIRING3. SIGNALS AND WIRING 3.1 Connection example of control signal systemPOINT 9.Use MRZJW3-SETUP121E 3. SIGNALS AND WIRING3. SIGNALS AND WIRING 3.2 I/O signals3.2.1 Connectors and signal arrangements POINT 1 Signal arrangement3. SIGNALS AND WIRING 3.2.2 Signal explanations1 Connector applications 2 I/O signalsoperation 3.3 Alarm occurrence timing chart2Regenerative alarm 3Instantaneous power failure3. SIGNALS AND WIRING 3.4Interfaces 3.4.1 Common line3. SIGNALS AND WIRING 3.4.2 Detailed description of the interfaces1Digital input interface DI-1 2Digital output interface DO-1Differential line driver system 1Interface 3Encoder pulse output DO-23.SIGNALS AND WIRING bLamp loadin one or 4Analog output3. SIGNALS AND WIRING Servo amplifier3. SIGNALS AND WIRING 3.5 Power line circuit2. Not provided for 1-phase100 to 120VAC 3. SIGNALS AND WIRING3. SIGNALS AND WIRING 3.5.2 Terminals3 Forced stop 3.5.3 Power-onsequence 1Power-onprocedure2Timing chart stopped and power shut off immediately3. SIGNALS AND WIRING shockServo motor 3. SIGNALS AND WIRING3.6.3 I/O terminals 1 HC-KFS HC-MFS HC-UFS3000r/minseries3. SIGNALS AND WIRING 3. SIGNALS AND WIRING 2 HC-SFS HC-RFS HC-UFS2000r/min series3. SIGNALS AND WIRING 1Connection diagram2Setting 3.7 Servo motor with electromagnetic brake3Timing charts c Alarm occurrence 3. SIGNALS AND WIRING3. SIGNALS AND WIRING 3.8 GroundingCable size 1Termination of the cables3. SIGNALS AND WIRING Approx. 10mm3.10 Instructions for the 3M connector 2Connection3. SIGNALS AND WIRING 3. SIGNALS AND WIRING MEMO 3. SIGNALS AND WIRING4.OPERATION AND DISPLAY 4.OPERATION AND DISPLAY4. OPERATION AND DISPLAY 4. OPERATION AND DISPLAY 3Servo-on4Home position return 5Stop4.3 Servo amplifier display 1 Display sequence4. OPERATION AND DISPLAY 4. OPERATION AND DISPLAY 2 Indication list2.** indicates the warning/alarm No 3.Requires the servo configuration software4. OPERATION AND DISPLAY 4.4 Test operation modeuse the servo motor alone 1 Test operation modec Program operation 4. OPERATION AND DISPLAY2Configuration 3Operation procedure4. OPERATION AND DISPLAY 5.PARAMETERS 5.PARAMETERS1 Item list 5. PARAMETERS5. PARAMETERS 2 Details list5. PARAMETERS SymbolClassifi 5. PARAMETERSClassifi 5. PARAMETERS5. PARAMETERS SymbolClassifi cation 5. PARAMETERSClassifi 5. PARAMETERSClassifi 5. PARAMETERS1Setting 5.3 Analog output5. PARAMETERS 5. PARAMETERS 2Setting descriptionSetting Setting5. PARAMETERS 3 Analog monitor block diagram5.4 Replacement of MR-J2- B by MR-J2S- B 5.4.1 Main modifications made to the parameters5. PARAMETERS 3Servo response parameter No. 2Auto tuning parameter No.5.4.2 Explanation of the modified parameters 1Feedback pulse number parameter No.5. PARAMETERS 8Error excessive alarm level parameter No.5In-positionrange parameter No. 6Analog monitor output parameter No.9Optional function 6 parameter No. 10Encoder output pulse parameter No.5. PARAMETERS 5. PARAMETERS MEMO6.1.1 Adjustment on a single servo amplifier 6.GENERAL GAIN ADJUSTMENT6.GENERAL GAIN ADJUSTMENT 6.1 Different adjustment methods2 Adjustment sequence and mode usage 6. GENERAL GAIN ADJUSTMENTFunction 6. GENERAL GAIN ADJUSTMENTAdjustment POINT6. GENERAL GAIN ADJUSTMENT 6.2 Auto tuning 6.2.1 Auto tuning mode1Auto tuning mode 2Auto tuning mode6.2.2 Auto tuning mode operation 6. GENERAL GAIN ADJUSTMENTPOINT 6.2.3 Adjustment procedure by auto tuning 1 Basic procedure6. GENERAL GAIN ADJUSTMENT 6.2.4 Response level setting in auto tuning mode 0 0 06. GENERAL GAIN ADJUSTMENT 1 For speed control 6.3 Manual mode 1 simple manual adjustment6.3.2 Adjustment by manual mode POINT 6.3.1 Operation of manual mode6.GENERAL GAIN ADJUSTMENT 2 For position controlcAdjustment description 6.GENERAL GAIN ADJUSTMENT1 Parameter 2 Adjustment procedure3 Adjustment description 6.4 Interpolation mode6.5.2 Auto tuning selection 6. GENERAL GAIN ADJUSTMENT0 0 7.SPECIAL ADJUSTMENT FUNCTIONS 7.SPECIAL ADJUSTMENT FUNCTIONS7. SPECIAL ADJUSTMENT FUNCTIONS 2ParametersPOINT POINT 7.3 Adaptive vibration suppression control7. SPECIAL ADJUSTMENT FUNCTIONS 1Function2Parameters 7.4 Low-passfilter 1Function2Parameter 7. SPECIAL ADJUSTMENT FUNCTIONS8.INSPECTION 8.INSPECTIONMEMO 8. INSPECTION9.TROUBLESHOOTING 9.TROUBLESHOOTING9. TROUBLESHOOTING 9.2 Remedies for alarmsPOINT Board error 9. TROUBLESHOOTINGOverspeed 9. TROUBLESHOOTINGCommand 9. TROUBLESHOOTINGMachine collision or 9. TROUBLESHOOTING9. TROUBLESHOOTING 9.3 Remedies for warningsMEMO 9. TROUBLESHOOTING1 MR-J2S-10Bto MR-J2S-60B 10.OUTLINE DIMENSION DRAWINGS10.OUTLINE DIMENSION DRAWINGS 10.1 Servo amplifiers10 - 10. OUTLINE DIMENSION DRAWINGS2 MR-J2S-70B MR-J2S-100B3MR-J2S-200B MR-J2S-350B 10.OUTLINE DIMENSION DRAWINGS10 - 4 MR-J2S-500B 10. OUTLINE DIMENSION DRAWINGS10 - 5 MR-J2S-700B 10. OUTLINE DIMENSION DRAWINGS10 - a Soldered type 10.2 Connectors 1Servo amplifier side <3M>10. OUTLINE DIMENSION DRAWINGS c Insulation displacement type10 - 2Bus cable connector Honda Tsushin Industry10. OUTLINE DIMENSION DRAWINGS PCR-S20Finsulation displacement typeMEMO 10. OUTLINE DIMENSION DRAWINGS11.CHARACTERISTICS 11.CHARACTERISTICS3MR-J2S-500B MR-J2S-700B 11.CHARACTERISTICS11 - 11. CHARACTERISTICS 1Amount of heat generated by the servo amplifier11 - Fig. 11.4 Temperature distribution in enclosure 11.CHARACTERISTICS11 - 11 - 11.3 Dynamic brake characteristicsFig. 11.5 Dynamic brake operation diagram 11. CHARACTERISTICS11. CHARACTERISTICS a. HC-KFSseries11.4 Encoder cable flexing life 11. CHARACTERISTICS11 - 11. CHARACTERISTICS MEMO11 - 12.OPTIONS AND AUXILIARY EQUIPMENT 12.OPTIONS AND AUXILIARY EQUIPMENTa. Regenerative energy calculation 12.OPTIONS AND AUXILIARY EQUIPMENT3Parameter setting 12. OPTIONS AND AUXILIARY EQUIPMENT12 - 4Connection of the regenerative brake option 12.OPTIONS AND AUXILIARY EQUIPMENT12 - Mounting method 12. OPTIONS AND AUXILIARY EQUIPMENT12 - b MR-RB32 5Outline drawing12.OPTIONS AND AUXILIARY EQUIPMENT a MR-RB032 MR-RB1212. OPTIONS AND AUXILIARY EQUIPMENT 12.1.2 Brake unit POINT1 Selection 2 Connection example3Outside dimensions Unit : mmin12. OPTIONS AND AUXILIARY EQUIPMENT 12 - 12.1.3 Power return converter 1Selection12. OPTIONS AND AUXILIARY EQUIPMENT b Resistor unit FR-BR2Connection example 12.OPTIONS AND AUXILIARY EQUIPMENT12 - 12 - 4Mounting hole machining dimensions12.OPTIONS AND AUXILIARY EQUIPMENT Unit : mmin12.1.4 Cables and connectors 1Cable make-up 12. OPTIONS AND AUXILIARY EQUIPMENT12 - Model 12. OPTIONS AND AUXILIARY EQUIPMENT12 - ProductConnector set 12. OPTIONS AND AUXILIARY EQUIPMENT12 - POINT 2Encoder cableOtherwise, misoperation or explosion may occur 12.OPTIONS AND AUXILIARY EQUIPMENTMR-JCCBL2M-L 12. OPTIONS AND AUXILIARY EQUIPMENTb MR-JHSCBL M-L 12. OPTIONS AND AUXILIARY EQUIPMENTMR-JHSCBL2M-L 12. OPTIONS AND AUXILIARY EQUIPMENT12 - 3Communication cable POINTModel : MR-CPCATCBL3M 12.OPTIONS AND AUXILIARY EQUIPMENTModel:MR-J2HBUSM 4Bus cablecause misoperation or explosion Model MR-J2HBUS M-A3 Outline drawing 12.1.5 Maintenance junction card MR-J2CN3TM2 Connection diagram 1Usage12.1.6 Battery MR-BAT,A6BAT 12. OPTIONS AND AUXILIARY EQUIPMENT12 - 12. OPTIONS AND AUXILIARY EQUIPMENT 12.1.7 Servo configurations software1 Specifications 2System configuration12.2 Auxiliary equipment 12.2.1 Recommended wires1Wires for power supply wiring Table 12.1 Recommended wiresWiresmm2 2Wires for cablesTable 12.3 Wires for option cables Table 12.2 Recommended crimping terminals12.2.3 Power factor improving reactors 12. OPTIONS AND AUXILIARY EQUIPMENT12 - 1Noise reduction techniques 12.2.4 Relays12.2.5 Surge absorbers 12.2.6 Noise reduction techniquesNoises produced by servo amplifier 12.OPTIONS AND AUXILIARY EQUIPMENT2Noise reduction products 12. OPTIONS AND AUXILIARY EQUIPMENT12 - bSurge suppressor 12.OPTIONS AND AUXILIARY EQUIPMENT12. OPTIONS AND AUXILIARY EQUIPMENT Outline drawing12 - dLine noise filter FR-BLF, FR-BSF01 12.OPTIONS AND AUXILIARY EQUIPMENT12.2.7 Leakage current breaker 1Selection method 12. OPTIONS AND AUXILIARY EQUIPMENT12 - 2Selection example 12.OPTIONS AND AUXILIARY EQUIPMENT12 - 12. OPTIONS AND AUXILIARY EQUIPMENT 12.2.8 EMC filter1 Combination with the servo amplifier 3Outline drawingHF3040-TM HF-3050A-TM 12. OPTIONS AND AUXILIARY EQUIPMENT12 - 13.ABSOLUTE POSITION DETECTION SYSTEM 13.ABSOLUTE POSITION DETECTION SYSTEM3Parameter setting 13.2 Specifications 1 Specification list13. ABSOLUTE POSITION DETECTION SYSTEM 2Configuration13 - 13.3 Battery installation procedure13. ABSOLUTE POSITION DETECTION SYSTEM POINT13 - 13. ABSOLUTE POSITION DETECTION SYSTEMREVISIONS