J2-Super Series
Safety Instructions
To prevent electric shock, note the following
HC-UFS
HC-SFS81
HC-SFS121
HC-SFS202
COM
Wiring
RA EM1 24VDC
Usage
Dispose of the product as general industrial waste
Maintenance, inspection and parts replacement
EMC directive
Configuration
Low voltage directive
Machine directive
Power supply
Wiring
Grounding
Performing EMC tests
Auxiliary equipment and options
Also read the manual of the servo system controller
Use UL/C-UL standard-compliant products
Contents Functions and Configuration
To 8
To 7
To 9
10- 1 to 10
11.2
11.1
11.3
11.4
Page
Functions and Configuration
Functions and Configuration
Introduction
Function block diagram of this servo is shown below
Function block diagram
Servo amplifier standard specifications
Function list
High-resolution encoder
Absolute position detection
Chapter
Model code definition Rating plate
Phase 200 to 230VAC
Model
100 1000 200 2000 400 350 3500 600 5000 700 7000
Combination with servo motor
Battery holder
Structure Parts identification MR-J2S-100B or less
Ground terminal
MR-J2S-200B MR-J2S-350B
MR-J2S-500B
MR-J2S-700B
Name plate Main circuit terminal block TE1
Brake option and servo motor
For MR-J2S-500B
For MR-J2S-700B
For 3-phase 200V to 230VAC or 1-phase 230VAC
MRZJW3-SETUP121E
CN1A
Servo configuration software Section
For 1-phase 100V to 120VAC
No-fuse breaker Section Regenerative brake option
Magnetic contactor Section Cables
SETUP121E
Cables Section Servo configuration software
No-fuse breaker
Regenerative brake option Section Magnetic contactor
FA-BAL
Options and auxiliary equipment Refer to
Memo
Installation
Installation
Control box
Installation of two or more servo amplifiers
Others
Keep out foreign materials
Cable stress
Signals and Wiring
Signals and Wiring
Connection example of control signal system
MR-J2HBUS M-A MR-HBUS M
Signal arrangement
I/O signals Connectors and signal arrangements
Input signal
Output signals
Power supply
Instantaneous power failure
Regenerative alarm
Overcurrent, overload 1 or overload
OFF
24VDC MBR
Interfaces 3.4.1 Common line
Detailed description of the interfaces
Give a signal with a relay or open collector transistor
Digital input interface DI-1
Digital output interface DO-1
Encoder pulse output DO-2
Lamp load
Output pulse
LAR LBR, LZR
Analog output
Output voltage 10V Max. output current 1mA Resolution 10bit
RA1 RA2
For 3-phase 200 to 230VAC power supply
Not provided for 1-phase 100 to 120VAC
For 1-phase 100 to 120VAC or 1-phase 230VAC power supply
50/60Hz Phase 100 to 120VAC
11, L Control circuit power supply Phase 200 to 230VAC
Terminals
Refer to Sections 12.1.2 and 12.1.3 for details
Power-on sequence Power-on procedure
Timing chart
VDD COM EM1
Connection diagram
HC-MFS053 B to 73 B
HC-KFS053 B to 73 B
HC-UFS13 B to 73 B
HC-SFS121 B to 301 B
3 I/O terminals HC-KFS HC-MFS HC-UFS3000r/min series
Black
White
Earth
HC-SFS HC-RFS HC-UFS2000 r/min series
COM 24VDC MBR
Setting
Coasting Servo motor speed Min 60ms Base circuit
Both main and control circuit power supplies off
Alarm occurrence
Power supply Phase
Approx mm
Connection
Instructions for the 3M connector
Axis
Control axis selection
Memo
Operation and Display
Operation and Display
Before starting operation, check the following
Parameter setting
Power on
Servo-on
Home position return
Stop
Display sequence
Servo amplifier display
Indication list
Test operation mode
Operation method
100000
Motorless operation
Operation procedure
Parameters
Parameters
Instable
Parameter write inhibit
Item list
Column
Details list
FR-RC FR-BU
Point
Basic
CCW
15Hz Response 20Hz 25Hz 30Hz 35Hz 45Hz 55Hz Middle 70Hz
Result of auto tuning
85Hz 105Hz
130Hz 160Hz 200Hz High 240Hz Basic Response 300Hz
Refer to Section Function Column
Speed loop gain 177 Rad/s
40dB 14dB 8dB
4dB
Pulse unit parameter No
8V/max. current command
Servo motor speed 8V/max. speed
Max. speed Droop pulses
For manufacturer setting Must not be changed
Used to set the output range of the zero speed signal ZSP
For manufacturer setting 0001 Must not be changed
Used to set the output range of the error excessive alarm
Pulse setting Function Column
Maximum output frequency is 1.3Mpps after multiplication by
Encoder output pulses 4000
Parameters Set value Output pulse
0000 Refer to
Change the following digits of parameter No.22
Setting description
PWM
Analog monitor block diagram
Main modifications made to the parameters
Replacement of MR-J2- B by MR-J2S- B
Auto tuning parameter No
Servo response parameter No
High 130Hz Response
Machine resonance suppression filter 1 parameter No
Error excessive alarm level parameter No
In-position range parameter No
Analog monitor output parameter No
Encoder output pulse parameter No
Optional function 6 parameter No
Memo
General Gain Adjustment
General Gain Adjustment
Gain adjustment mode explanation
Start
Adjustment sequence and mode usage
OK?
END
You can automatically set the optimum gains
Adjustment using servo configuration software
Time
Gain search Executing gain search under to-and-fro
Conditions are not satisfied
Auto tuning Auto tuning mode
Ratio of load inertia moment to servo motor inertia moment
Position control gain
Block diagram of real-time auto tuning is shown below
Auto tuning mode operation
PG1,VG1
PG2,VG2,VIC
Basic procedure
Adjustment procedure by auto tuning
15Hz 20Hz 25Hz 30Hz
Response level setting in auto tuning mode
35Hz 45Hz
55Hz Middle 70Hz
Operation of manual mode
Manual mode 1 simple manual adjustment
Adjustment by manual mode
Adjustment procedure
For position control
Suppression of machine resonance
Refer to .2
General Gain Adjustment
Adjustment procedure
Interpolation mode
Adjustment description
Parameter
Auto tuning selection
15Hz
100Hz 105Hz 130Hz 160Hz 200Hz 240Hz 300Hz
Special Adjustment Functions
Special Adjustment Functions
Machine resonance suppression filter Function
Deep 40dB 14dB 8dB Shallow 4dB
Parameter No Notch frequency selection
Adaptive vibration suppression control Function
Set the operation of the low-pass filter parameter No.25
Low-pass filter Function
Inspection
Inspection
Inspection
Life
Memo
Troubleshooting
Troubleshooting
Alarms and warning list
Alarms
B160V or Control power failure of 60ms or Less Longer
B183V or
Change the servo amplifier
Error Occurred at Output wires are in contact at
Alarm 17 or 19 occurs if power
Super capacitor of the absolute
Reduce the frequency of positioning
Constant
Alarm 32 occurs if power is Switched on after U,V and W
Reexamine acceleration
Deceleration time constant
Parameter error Parameter setting is
Overload
Remedies for warnings
Memo
Outline Dimension Drawings
Outline Dimension Drawings
TE1 TE2
TE1
MR-J2S-70B MR-J2S-100B
MR-J2S-200B MR-J2S-350B
MR-J2S-500B
Mounting hole 1807.09 2007.87 1606.23 1385.43 60.24
Insulation displacement type
Connectors Servo amplifier side 3M
Soldered type
Threaded type
PCR-LS20LA1
Bus cable connector Honda Tsushin Industry
PCR-LS20LA1W
DE-C1-J6-S6 34.51.36 190.75 24.990.98 331.30 60.24
Memo
Characteristics
Characteristics
Overload protection characteristics
Electronic thermal relay protection characteristics
MR-J2S-500B MR-J2S-700B
MR-J2S-20B1
MR-J2S-10B1
MR-J2S-40B1
MR-J2S-60B
Heat dissipation area for enclosed servo amplifier
Temperature distribution in enclosure
There is internal relay delay time of about 30ms
Dynamic brake characteristics
Mmin
Mm/minin/min
HC-SFS1000r/min series
HC-KFS series
HC-SFS3000r/min series
HC-MFS series
Encoder cable flexing life
MR-JCCBL M-H MR-JHSCBL M-H MR-ENCBL M-H
MR-JCCBL M-L MR-JHSCBL M-L
Memo
Options and Auxiliary Equipment
Options and Auxiliary Equipment
Selection of the regenerative brake option
104
JM No 1047
No T2 t1
No regeneration
FR-RC FR-RB
Set parameter No.2 according to the option to be used
Connection of the regenerative brake option
Mounting method
For the MR-RB51 install the cooling fan as shown
MR-RB032 MR-RB12
Outline drawing
MR-RB32
MR-RB50
Selection
Brake unit
FR-BU-15K
16.5 MR-J2S-500B FR-BU-30K
Outside dimensions
Brake unit FR-BU
Unit mmin
Resistor unit FR-BR
Power return converter Selection
RDY
NFB MC FR-BAL VDD COM ALM
FR-RC
RA2 EM1 OFF
Mounting hole machining dimensions
Outside dimensions of the power return converters Unit mmin
CN1A CN1B
Cables and connectors Cable make-up
CN2 CN3
HC-KFS HC-MFS
Encoder cable Refer to 2 in this Life Section IP20
Long flexing
IP67
Not oil
Manual Power supply
Connector Maintenance
Manual IP65 IP67 Power supply
Manual Brake connector
Standard flexing life Long flexing life
Servo amplifier side Encoder side
MR-JHSCBL M-L
MR-JHSCBL10M-H
Communication cable
Connection diagram
Model MR-CPCATCBL3M
MR-CPCATCBL3M
Cause misoperation or explosion
Bus cable
ModelMR-J2HBUS M-A
ModelMR-J2HBUS M
Maintenance junction card MR-J2CN3TM Usage
MR-J2HBUS CN3B CN3A CN3C
CN3A CN3B CN3C MO1 MO2 VDD COM EM1 MBR Emgo
Battery MR-BAT, A6BAT
Specifications
Servo configurations software
System configuration
Configuration diagram
Recommended wires
Recommended wires Wires for power supply wiring
Auxiliary equipment
5mm2 for use of the HC-RFS203 servo motor
Wires for cables
Wires for option cables
Recommended crimping terminals
No-fuse breakers, fuses, magnetic contactors
Power factor improving reactors
Following relays should be used with the interfaces
Relays
Surge absorbers
Noise reduction techniques
Options and Auxiliary Equipment
10 to 100MHZ 100 to 500MHZ 150
Noise reduction products
Ex A.2003
Outline drawing
On the output side, the number of turns must be four or less
Leakage current breaker Selection method
Selection example
Combination with the servo amplifier
EMC filter
SF1252
MR-J2S-200B MR-J2S-350B SF1253
HF3040-TM HF-3050A-TM
Features
Position setting again. Not doing so can cause runaway
Absolute Position Detection System
Absolute Position Detection System
CN1 CN2
Specifications Specification list
CON1
Confirmation of absolute position detection data
Manual number is given on the bottom left of the back cover
Revisions
Sep SHNA030007-A
SHNA030007-B