9. TROUBLESHOOTING

Display

Name

Definition

 

 

 

Cause

 

Action

51

Overload 2

Machine collision or

1.

Machine struck something.

1.

Review operation pattern.

 

 

the like caused max.

 

 

 

 

 

 

2.

Install limit switches.

 

 

output current to

2.

Wrong connection of servo motor.

Connect correctly.

 

 

flow successively for

 

 

Servo amplifier's output terminals

 

 

 

 

several seconds.

 

 

U, V, W do not match servo

 

 

 

 

Servo motor locked:

 

 

motor's input terminals U, V, W.

 

 

 

 

1s or more

3.

Servo system is instable and

1.

Repeat acceleration/deceleration to

 

 

 

 

 

hunting.

 

execute auto tuning.

 

 

 

 

 

 

 

 

 

2.

Change auto tuning response setting.

 

 

 

 

 

 

 

 

 

3.

Set auto tuning to OFF and make gain

 

 

 

 

 

 

 

 

 

 

adjustment manually.

 

 

 

4.

Encoder faulty.

Change the servo motor.

 

 

 

 

 

 

Checking method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When the servo motor shaft is

 

 

 

 

 

 

 

 

rotated slowly with the servo off,

 

 

 

 

 

 

 

 

the cumulative feedback pulses

 

 

 

 

 

 

 

 

should vary in proportion to the

 

 

 

 

 

 

 

 

rotary angle. If the indication

 

 

 

 

 

 

 

 

skips or returns midway, the

 

 

 

 

 

 

 

 

encoder is faulty.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

52

Error excessive

Droop pulse value of

1.

Acceleration/deceleration time

Increase the acceleration/deceleration

 

 

the deviation

 

 

constant is too small.

time constant.

 

 

counter exceeded

2.

Torque limit value is too small.

Increase the torque limit value.

 

 

the parameter

3.

Motor cannot be started due to

1.

Review the power supply capacity.

 

 

No.31 setting value

 

 

torque shortage caused by power

2.

Use servo motor which provides larger

 

 

(initial value:

 

 

supply voltage drop.

 

output.

 

 

8 revolutions).

4.

Position control gain 1 (parameter

Increase set value and adjust to ensure

 

 

 

 

 

No.13) value is small.

proper operation.

 

 

 

5.

Servo motor shaft was rotated by

1.

When torque is limited, increase the

 

 

 

 

 

external force.

 

limit value.

 

 

 

 

 

 

 

 

 

2.

Reduce load.

 

 

 

 

 

 

 

 

 

3. Use servo motor that provides larger

 

 

 

 

 

 

 

 

 

 

output.

 

 

 

6.

Machine struck something.

1.

Review operation pattern.

 

 

 

 

 

 

 

 

 

2.

Install limit switches.

 

 

 

7.

Encoder faulty

Change the servo motor.

8.Wrong connection of servo motor. Connect correctly. Servo amplifier's output terminals

U, V, W do not match servo motor's input terminals U, V, W.

8E

Serial

Serial

1. Communication cable fault

 

Repair or change the cable.

 

communication

communication

 

(Open cable or short circuit)

 

 

 

error

error occurred

 

 

 

 

 

 

 

2. Communication device (e.g.

 

Change the communication device (e.g.

 

between servo

 

 

 

 

 

 

amplifier and

 

personal computer) faulty

 

personal computer).

 

 

communication

 

 

 

 

 

 

 

 

device (e.g. personal

 

 

 

 

 

 

 

 

computer).

 

 

 

 

 

 

88

Watchdog

CPU, parts faulty

Fault of parts in servo amplifier

 

Change servo amplifier.

 

 

 

 

 

Checking method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm (88) occurs if power is

 

 

 

 

 

 

switched on after CN1A, CN1B

 

 

 

 

 

 

and CN3 connectors are

 

 

 

 

 

 

disconnected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9 - 6

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Bose MR-J2S- B instruction manual Overload