J2-Super Series
 Safety Instructions
 To prevent electric shock, note the following
 HC-UFS
HC-SFS81
HC-SFS121
HC-SFS202
 COM
Wiring
 RA EM1 24VDC
Usage
 Dispose of the product as general industrial waste
Maintenance, inspection and parts replacement
 EMC directive
Configuration
Low voltage directive
Machine directive
 Grounding
Power supply
Wiring
 Performing EMC tests
Auxiliary equipment and options
 Also read the manual of the servo system controller
Use UL/C-UL standard-compliant products
 Contents Functions and Configuration
 To 8
To 7
To 9
10- 1 to 10
 11.2
11.1
11.3
11.4
Page
 Introduction
Functions and Configuration
Functions and Configuration
 Function block diagram of this servo is shown below
Function block diagram
 Servo amplifier standard specifications
 Function list
High-resolution encoder
Absolute position detection
Chapter
 Model code definition Rating plate
Phase 200 to 230VAC
Model
100 1000 200 2000 400 350 3500 600 5000 700 7000
 Combination with servo motor
 Ground terminal
Battery holder
Structure Parts identification MR-J2S-100B or less
 MR-J2S-200B MR-J2S-350B
 MR-J2S-500B
 Brake option and servo motor
MR-J2S-700B
Name plate Main circuit terminal block TE1
 For MR-J2S-500B
 For MR-J2S-700B
 CN1A
For 3-phase 200V to 230VAC or 1-phase 230VAC
MRZJW3-SETUP121E
 Servo configuration software Section
For 1-phase 100V to 120VAC
No-fuse breaker Section Regenerative brake option
Magnetic contactor Section Cables
 SETUP121E
Cables Section Servo configuration software
No-fuse breaker
Regenerative brake option Section Magnetic contactor
 FA-BAL
 Options and auxiliary equipment Refer to
 Memo
 Installation
Installation
 Control box
 Keep out foreign materials
Installation of two or more servo amplifiers
Others
 Cable stress
 Signals and Wiring
Signals and Wiring
 Connection example of control signal system
 MR-J2HBUS M-A MR-HBUS M
 Signal arrangement
I/O signals Connectors and signal arrangements
 Power supply
Input signal
Output signals
 Instantaneous power failure
Regenerative alarm
Overcurrent, overload 1 or overload
OFF
 24VDC MBR
Interfaces 3.4.1 Common line
 Detailed description of the interfaces
Give a signal with a relay or open collector transistor
Digital input interface DI-1
Digital output interface DO-1
 Encoder pulse output DO-2
Lamp load
Output pulse
LAR LBR, LZR
 Analog output
Output voltage 10V Max. output current 1mA Resolution 10bit
 RA1 RA2
For 3-phase 200 to 230VAC power supply
 Not provided for 1-phase 100 to 120VAC
For 1-phase 100 to 120VAC or 1-phase 230VAC power supply
 50/60Hz Phase 100 to 120VAC
11, L Control circuit power supply Phase 200 to 230VAC
Terminals
Refer to Sections 12.1.2 and 12.1.3 for details
 VDD COM EM1
Power-on sequence Power-on procedure
Timing chart
 Connection diagram
 HC-MFS053 B to 73 B
HC-KFS053 B to 73 B
HC-UFS13 B to 73 B
HC-SFS121 B to 301 B
 White
3 I/O terminals HC-KFS HC-MFS HC-UFS3000r/min series
Black
 Earth
HC-SFS HC-RFS HC-UFS2000 r/min series
 COM 24VDC MBR
Setting
 Coasting Servo motor speed Min 60ms Base circuit
 Both main and control circuit power supplies off
Alarm occurrence
 Power supply Phase
 Approx mm
 Connection
Instructions for the 3M connector
 Axis
Control axis selection
 Memo
 Before starting operation, check the following
Operation and Display
Operation and Display
 Parameter setting
Power on
 Stop
Servo-on
Home position return
 Display sequence
Servo amplifier display
 Indication list
 100000
Test operation mode
Operation method
 Motorless operation
 Operation procedure
 Parameters
Parameters
Instable
Parameter write inhibit
 Item list
 Column
Details list
FR-RC FR-BU
Point
 Basic
CCW
 15Hz Response 20Hz 25Hz 30Hz 35Hz 45Hz 55Hz Middle 70Hz
Result of auto tuning
85Hz 105Hz
130Hz 160Hz 200Hz High 240Hz Basic Response 300Hz
 Refer to Section Function Column
Speed loop gain 177 Rad/s
40dB 14dB 8dB
4dB
 Pulse unit parameter No
8V/max. current command
Servo motor speed 8V/max. speed
Max. speed Droop pulses
 For manufacturer setting Must not be changed
 Used to set the output range of the zero speed signal ZSP
For manufacturer setting 0001 Must not be changed
Used to set the output range of the error excessive alarm
Pulse setting Function Column
 Maximum output frequency is 1.3Mpps after multiplication by
Encoder output pulses 4000
Parameters Set value Output pulse
0000 Refer to
 Change the following digits of parameter No.22
 Setting description
 PWM
Analog monitor block diagram
 Main modifications made to the parameters
Replacement of MR-J2- B by MR-J2S- B
 High 130Hz Response
Auto tuning parameter No
Servo response parameter No
 Machine resonance suppression filter 1 parameter No
Error excessive alarm level parameter No
In-position range parameter No
Analog monitor output parameter No
 Encoder output pulse parameter No
Optional function 6 parameter No
 Memo
 Gain adjustment mode explanation
General Gain Adjustment
General Gain Adjustment
 Start
Adjustment sequence and mode usage
OK?
END
 You can automatically set the optimum gains
Adjustment using servo configuration software
Time
Gain search Executing gain search under to-and-fro
 Conditions are not satisfied
Auto tuning Auto tuning mode
Ratio of load inertia moment to servo motor inertia moment
Position control gain
 Block diagram of real-time auto tuning is shown below
Auto tuning mode operation
PG1,VG1
PG2,VG2,VIC
 Basic procedure
Adjustment procedure by auto tuning
 15Hz 20Hz 25Hz 30Hz
Response level setting in auto tuning mode
35Hz 45Hz
55Hz Middle 70Hz
 Operation of manual mode
Manual mode 1 simple manual adjustment
Adjustment by manual mode
Adjustment procedure
 Refer to .2
For position control
Suppression of machine resonance
 General Gain Adjustment
 Adjustment procedure
Interpolation mode
Adjustment description
Parameter
 100Hz 105Hz 130Hz 160Hz 200Hz 240Hz 300Hz
Auto tuning selection
15Hz
 Machine resonance suppression filter Function
Special Adjustment Functions
Special Adjustment Functions
 Deep 40dB 14dB 8dB Shallow 4dB
Parameter No Notch frequency selection
 Adaptive vibration suppression control Function
 Set the operation of the low-pass filter parameter No.25
Low-pass filter Function
 Inspection
Inspection
Inspection
Life
 Memo
 Troubleshooting
Troubleshooting
Alarms and warning list
Alarms
 Change the servo amplifier
B160V or Control power failure of 60ms or Less Longer
B183V or
 Error Occurred at Output wires are in contact at
Alarm 17 or 19 occurs if power
Super capacitor of the absolute
Reduce the frequency of positioning
 Constant
Alarm 32 occurs if power is Switched on after U,V and W
Reexamine acceleration
Deceleration time constant
 Parameter error Parameter setting is
 Overload
 Remedies for warnings
 Memo
 Outline Dimension Drawings
Outline Dimension Drawings
TE1 TE2
TE1
 MR-J2S-70B MR-J2S-100B
 MR-J2S-200B MR-J2S-350B
 MR-J2S-500B
 Mounting hole 1807.09 2007.87 1606.23 1385.43 60.24
 Insulation displacement type
Connectors Servo amplifier side 3M
Soldered type
Threaded type
 PCR-LS20LA1
Bus cable connector Honda Tsushin Industry
PCR-LS20LA1W
DE-C1-J6-S6 34.51.36 190.75 24.990.98 331.30 60.24
 Memo
 Characteristics
Characteristics
Overload protection characteristics
Electronic thermal relay protection characteristics
 MR-J2S-500B MR-J2S-700B
 MR-J2S-20B1
MR-J2S-10B1
MR-J2S-40B1
MR-J2S-60B
 Heat dissipation area for enclosed servo amplifier
Temperature distribution in enclosure
 There is internal relay delay time of about 30ms
Dynamic brake characteristics
Mmin
Mm/minin/min
 HC-SFS1000r/min series
HC-KFS series
HC-SFS3000r/min series
HC-MFS series
 MR-JCCBL M-L MR-JHSCBL M-L
Encoder cable flexing life
MR-JCCBL M-H MR-JHSCBL M-H MR-ENCBL M-H
 Memo
 Selection of the regenerative brake option
Options and Auxiliary Equipment
Options and Auxiliary Equipment
 104
JM No 1047
No T2 t1
No regeneration
 FR-RC FR-RB
Set parameter No.2 according to the option to be used
 Connection of the regenerative brake option
 Mounting method
For the MR-RB51 install the cooling fan as shown
 MR-RB032 MR-RB12
Outline drawing
MR-RB32
MR-RB50
 Selection
Brake unit
FR-BU-15K
16.5 MR-J2S-500B FR-BU-30K
 Unit mmin
Outside dimensions
Brake unit FR-BU
 Resistor unit FR-BR
Power return converter Selection
 RDY
NFB MC FR-BAL VDD COM ALM
FR-RC
RA2 EM1 OFF
 Mounting hole machining dimensions
Outside dimensions of the power return converters Unit mmin
 CN1A CN1B
Cables and connectors Cable make-up
CN2 CN3
HC-KFS HC-MFS
 Encoder cable Refer to 2 in this Life Section IP20
Long flexing
IP67
Not oil
 Manual Power supply
Connector Maintenance
Manual IP65 IP67 Power supply
Manual Brake connector
 Standard flexing life Long flexing life
 Servo amplifier side Encoder side
 MR-JHSCBL M-L
 MR-JHSCBL10M-H
 Communication cable
Connection diagram
Model MR-CPCATCBL3M
MR-CPCATCBL3M
 Cause misoperation or explosion
Bus cable
ModelMR-J2HBUS M-A
ModelMR-J2HBUS M
 CN3A CN3B CN3C MO1 MO2 VDD COM EM1 MBR Emgo
Maintenance junction card MR-J2CN3TM Usage
MR-J2HBUS CN3B CN3A CN3C
 Battery MR-BAT, A6BAT
 Specifications
Servo configurations software
System configuration
Configuration diagram
 Recommended wires
Recommended wires Wires for power supply wiring
Auxiliary equipment
5mm2 for use of the HC-RFS203 servo motor
 Recommended crimping terminals
Wires for cables
Wires for option cables
 No-fuse breakers, fuses, magnetic contactors
Power factor improving reactors
 Following relays should be used with the interfaces
Relays
Surge absorbers
Noise reduction techniques
 Options and Auxiliary Equipment
 10 to 100MHZ 100 to 500MHZ 150
Noise reduction products
 Ex A.2003
 Outline drawing
 On the output side, the number of turns must be four or less
 Leakage current breaker Selection method
 Selection example
 Combination with the servo amplifier
EMC filter
SF1252
MR-J2S-200B MR-J2S-350B SF1253
 HF3040-TM HF-3050A-TM
 Features
Position setting again. Not doing so can cause runaway
Absolute Position Detection System
Absolute Position Detection System
 CN1 CN2
Specifications Specification list
 CON1
 Confirmation of absolute position detection data
 Manual number is given on the bottom left of the back cover
Revisions
Sep SHNA030007-A
SHNA030007-B