J2-Super Series
 Safety Instructions
 To prevent electric shock, note the following
 HC-SFS121
HC-SFS81
HC-UFS
HC-SFS202
 Wiring
COM
 Usage
RA EM1 24VDC
 Maintenance, inspection and parts replacement
Dispose of the product as general industrial waste
 Low voltage directive
Configuration
EMC directive
Machine directive
 Grounding
Power supply
Wiring
 Auxiliary equipment and options
Performing EMC tests
 Use UL/C-UL standard-compliant products
Also read the manual of the servo system controller
 Contents Functions and Configuration
 To 9
To 7
To 8
10- 1 to 10
 11.3
11.1
11.2
11.4
Page
 Introduction
Functions and Configuration
Functions and Configuration
 Function block diagram
Function block diagram of this servo is shown below
 Servo amplifier standard specifications
 Absolute position detection
High-resolution encoder
Function list
Chapter
 Model
Phase 200 to 230VAC
Model code definition Rating plate
100 1000 200 2000 400 350 3500 600 5000 700 7000
 Combination with servo motor
 Ground terminal
Battery holder
Structure Parts identification MR-J2S-100B or less
 MR-J2S-200B MR-J2S-350B
 MR-J2S-500B
 Brake option and servo motor
MR-J2S-700B
Name plate Main circuit terminal block TE1
 For MR-J2S-500B
 For MR-J2S-700B
 CN1A
For 3-phase 200V to 230VAC or 1-phase 230VAC
MRZJW3-SETUP121E
 No-fuse breaker Section Regenerative brake option
For 1-phase 100V to 120VAC
Servo configuration software Section
Magnetic contactor Section Cables
 No-fuse breaker
Cables Section Servo configuration software
SETUP121E
Regenerative brake option Section Magnetic contactor
 FA-BAL
 Options and auxiliary equipment Refer to
 Memo
 Installation
Installation
 Control box
 Keep out foreign materials
Installation of two or more servo amplifiers
Others
 Cable stress
 Signals and Wiring
Signals and Wiring
 Connection example of control signal system
 MR-J2HBUS M-A MR-HBUS M
 I/O signals Connectors and signal arrangements
Signal arrangement
 Power supply
Input signal
Output signals
 Overcurrent, overload 1 or overload
Regenerative alarm
Instantaneous power failure
OFF
 Interfaces 3.4.1 Common line
24VDC MBR
 Digital input interface DI-1
Give a signal with a relay or open collector transistor
Detailed description of the interfaces
Digital output interface DO-1
 Output pulse
Lamp load
Encoder pulse output DO-2
LAR LBR, LZR
 Output voltage 10V Max. output current 1mA Resolution 10bit
Analog output
 For 3-phase 200 to 230VAC power supply
RA1 RA2
 For 1-phase 100 to 120VAC or 1-phase 230VAC power supply
Not provided for 1-phase 100 to 120VAC
 Terminals
11, L Control circuit power supply Phase 200 to 230VAC
50/60Hz Phase 100 to 120VAC
Refer to Sections 12.1.2 and 12.1.3 for details
 VDD COM EM1
Power-on sequence Power-on procedure
Timing chart
 Connection diagram
 HC-UFS13 B to 73 B
HC-KFS053 B to 73 B
HC-MFS053 B to 73 B
HC-SFS121 B to 301 B
 White
3 I/O terminals HC-KFS HC-MFS HC-UFS3000r/min series
Black
 HC-SFS HC-RFS HC-UFS2000 r/min series
Earth
 Setting
COM 24VDC MBR
 Coasting Servo motor speed Min 60ms Base circuit
 Alarm occurrence
Both main and control circuit power supplies off
 Power supply Phase
 Approx mm
 Instructions for the 3M connector
Connection
 Control axis selection
Axis
 Memo
 Before starting operation, check the following
Operation and Display
Operation and Display
 Power on
Parameter setting
 Stop
Servo-on
Home position return
 Servo amplifier display
Display sequence
 Indication list
 100000
Test operation mode
Operation method
 Motorless operation
 Operation procedure
 Instable
Parameters
Parameters
Parameter write inhibit
 Item list
 FR-RC FR-BU
Details list
Column
Point
 CCW
Basic
 85Hz 105Hz
Result of auto tuning
15Hz Response 20Hz 25Hz 30Hz 35Hz 45Hz 55Hz Middle 70Hz
130Hz 160Hz 200Hz High 240Hz Basic Response 300Hz
 40dB 14dB 8dB
Speed loop gain 177 Rad/s
Refer to Section Function Column
4dB
 Servo motor speed 8V/max. speed
8V/max. current command
Pulse unit parameter No
Max. speed Droop pulses
 For manufacturer setting Must not be changed
 Used to set the output range of the error excessive alarm
For manufacturer setting 0001 Must not be changed
Used to set the output range of the zero speed signal ZSP
Pulse setting Function Column
 Parameters Set value Output pulse
Encoder output pulses 4000
Maximum output frequency is 1.3Mpps after multiplication by
0000 Refer to
 Change the following digits of parameter No.22
 Setting description
 Analog monitor block diagram
PWM
 Replacement of MR-J2- B by MR-J2S- B
Main modifications made to the parameters
 High 130Hz Response
Auto tuning parameter No
Servo response parameter No
 In-position range parameter No
Error excessive alarm level parameter No
Machine resonance suppression filter 1 parameter No
Analog monitor output parameter No
 Optional function 6 parameter No
Encoder output pulse parameter No
 Memo
 Gain adjustment mode explanation
General Gain Adjustment
General Gain Adjustment
 OK?
Adjustment sequence and mode usage
Start
END
 Time
Adjustment using servo configuration software
You can automatically set the optimum gains
Gain search Executing gain search under to-and-fro
 Ratio of load inertia moment to servo motor inertia moment
Auto tuning Auto tuning mode
Conditions are not satisfied
Position control gain
 PG1,VG1
Auto tuning mode operation
Block diagram of real-time auto tuning is shown below
PG2,VG2,VIC
 Adjustment procedure by auto tuning
Basic procedure
 35Hz 45Hz
Response level setting in auto tuning mode
15Hz 20Hz 25Hz 30Hz
55Hz Middle 70Hz
 Adjustment by manual mode
Manual mode 1 simple manual adjustment
Operation of manual mode
Adjustment procedure
 Refer to .2
For position control
Suppression of machine resonance
 General Gain Adjustment
 Adjustment description
Interpolation mode
Adjustment procedure
Parameter
 100Hz 105Hz 130Hz 160Hz 200Hz 240Hz 300Hz
Auto tuning selection
15Hz
 Machine resonance suppression filter Function
Special Adjustment Functions
Special Adjustment Functions
 Parameter No Notch frequency selection
Deep 40dB 14dB 8dB Shallow 4dB
 Adaptive vibration suppression control Function
 Low-pass filter Function
Set the operation of the low-pass filter parameter No.25
 Inspection
Inspection
Inspection
Life
 Memo
 Alarms and warning list
Troubleshooting
Troubleshooting
Alarms
 Change the servo amplifier
B160V or Control power failure of 60ms or Less Longer
B183V or
 Super capacitor of the absolute
Alarm 17 or 19 occurs if power
Error Occurred at Output wires are in contact at
Reduce the frequency of positioning
 Reexamine acceleration
Alarm 32 occurs if power is Switched on after U,V and W
Constant
Deceleration time constant
 Parameter error Parameter setting is
 Overload
 Remedies for warnings
 Memo
 TE1 TE2
Outline Dimension Drawings
Outline Dimension Drawings
TE1
 MR-J2S-70B MR-J2S-100B
 MR-J2S-200B MR-J2S-350B
 MR-J2S-500B
 Mounting hole 1807.09 2007.87 1606.23 1385.43 60.24
 Soldered type
Connectors Servo amplifier side 3M
Insulation displacement type
Threaded type
 PCR-LS20LA1W
Bus cable connector Honda Tsushin Industry
PCR-LS20LA1
DE-C1-J6-S6 34.51.36 190.75 24.990.98 331.30 60.24
 Memo
 Overload protection characteristics
Characteristics
Characteristics
Electronic thermal relay protection characteristics
 MR-J2S-500B MR-J2S-700B
 MR-J2S-40B1
MR-J2S-10B1
MR-J2S-20B1
MR-J2S-60B
 Temperature distribution in enclosure
Heat dissipation area for enclosed servo amplifier
 Mmin
Dynamic brake characteristics
There is internal relay delay time of about 30ms
Mm/minin/min
 HC-SFS3000r/min series
HC-KFS series
HC-SFS1000r/min series
HC-MFS series
 MR-JCCBL M-L MR-JHSCBL M-L
Encoder cable flexing life
MR-JCCBL M-H MR-JHSCBL M-H MR-ENCBL M-H
 Memo
 Selection of the regenerative brake option
Options and Auxiliary Equipment
Options and Auxiliary Equipment
 No T2 t1
JM No 1047
104
No regeneration
 Set parameter No.2 according to the option to be used
FR-RC FR-RB
 Connection of the regenerative brake option
 For the MR-RB51 install the cooling fan as shown
Mounting method
 MR-RB32
Outline drawing
MR-RB032 MR-RB12
MR-RB50
 FR-BU-15K
Brake unit
Selection
16.5 MR-J2S-500B FR-BU-30K
 Unit mmin
Outside dimensions
Brake unit FR-BU
 Power return converter Selection
Resistor unit FR-BR
 FR-RC
NFB MC FR-BAL VDD COM ALM
RDY
RA2 EM1 OFF
 Outside dimensions of the power return converters Unit mmin
Mounting hole machining dimensions
 CN2 CN3
Cables and connectors Cable make-up
CN1A CN1B
HC-KFS HC-MFS
 IP67
Long flexing
Encoder cable Refer to 2 in this Life Section IP20
Not oil
 Manual IP65 IP67 Power supply
Connector Maintenance
Manual Power supply
Manual Brake connector
 Standard flexing life Long flexing life
 Servo amplifier side Encoder side
 MR-JHSCBL M-L
 MR-JHSCBL10M-H
 Model MR-CPCATCBL3M
Connection diagram
Communication cable
MR-CPCATCBL3M
 ModelMR-J2HBUS M-A
Bus cable
Cause misoperation or explosion
ModelMR-J2HBUS M
 CN3A CN3B CN3C MO1 MO2 VDD COM EM1 MBR Emgo
Maintenance junction card MR-J2CN3TM Usage
MR-J2HBUS CN3B CN3A CN3C
 Battery MR-BAT, A6BAT
 System configuration
Servo configurations software
Specifications
Configuration diagram
 Auxiliary equipment
Recommended wires Wires for power supply wiring
Recommended wires
5mm2 for use of the HC-RFS203 servo motor
 Recommended crimping terminals
Wires for cables
Wires for option cables
 Power factor improving reactors
No-fuse breakers, fuses, magnetic contactors
 Surge absorbers
Relays
Following relays should be used with the interfaces
Noise reduction techniques
 Options and Auxiliary Equipment
 Noise reduction products
10 to 100MHZ 100 to 500MHZ 150
 Ex A.2003
 Outline drawing
 On the output side, the number of turns must be four or less
 Leakage current breaker Selection method
 Selection example
 SF1252
EMC filter
Combination with the servo amplifier
MR-J2S-200B MR-J2S-350B SF1253
 HF3040-TM HF-3050A-TM
 Absolute Position Detection System
Position setting again. Not doing so can cause runaway
Features
Absolute Position Detection System
 Specifications Specification list
CN1 CN2
 CON1
 Confirmation of absolute position detection data
 Sep SHNA030007-A
Revisions
Manual number is given on the bottom left of the back cover
SHNA030007-B