Operation and Display | Bose MR-J2S- B guide

4.OPERATION AND DISPLAY

4.OPERATION AND DISPLAY

4.1 When switching power on for the first time

Before starting operation, check the following:

(1)Wiring

(a)A correct power supply is connected to the power input terminals (L1, L2, L3, L11, L21) of the servo amplifier.

(b)The servo motor power supply terminals (U, V, W) of the servo amplifier match in phase with the power input terminals (U, V, W) of the servo motor.

(c)The servo motor power supply terminals (U, V, W) of the servo amplifier are not shorted to the power input terminals (L1, L2, L3) of the servo motor.

(d)The servo amplifier and servo motor are grounded securely.

(e)Note the following when using the regenerative brake option, brake unit or power return converter:

1)For the MR-J2S-350B or less, the lead has been removed from across D-P of the control circuit terminal block, and twisted cables are used for its wiring.

2)For the MR-J2S-500B or more, the lead has been removed from across P-C of the servo amplifier built-in regenerative brake resistor, and twisted cables are used for its wiring.

(f)24VDC or higher voltages are not applied to the pins of connector CN3.

(g)SD and SG of connector CN3 are not shorted.

(h)The wiring cables are free from excessive force.

(i)CN1A should be connected with the bus cable connected to the servo system controller or preceding axis servo amplifier, and CN1B should connected with the bus cable connected to the subsequent axis servo amplifier or with the termination connector (MR-A-TM.)

(2)Axis number

The axis number setting of CS1 should be the same as that of the servo system controller. (Refer to Section 3.11.)

(3)Parameters

On the servo system controller screen or using the servo configuration software, make sure that correct values have been set in the parameters.

(4)Environment

Signal cables and power cables are not shorted by wire offcuts, metallic dust or the like.

(5)Machine

(a)The screws in the servo motor installation part and shaft-to-machine connection are tight.

(b)The servo motor and the machine connected with the servo motor can be operated.

4 - 1

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Bose MR-J2S- B instruction manual Operation and Display, Before starting operation, check the following

Contents

J2-Super Series Safety Instructions To prevent electric shock, note the following HC-SFS81 HC-UFSHC-SFS121 HC-SFS202 Wiring COM Usage RA EM1 24VDC Maintenance, inspection and parts replacement Dispose of the product as general industrial waste Configuration EMC directiveLow voltage directive Machine directive Wiring Power supplyGrounding Auxiliary equipment and options Performing EMC tests Use UL/C-UL standard-compliant products Also read the manual of the servo system controller Contents Functions and Configuration To 7 To 8To 9 10- 1 to 10 11.1 11.211.3 11.4Page Functions and Configuration Functions and ConfigurationIntroduction Function block diagram Function block diagram of this servo is shown below Servo amplifier standard specifications High-resolution encoder Function listAbsolute position detection Chapter Phase 200 to 230VAC Model code definition Rating plateModel 100 1000 200 2000 400 350 3500 600 5000 700 7000 Combination with servo motor Structure Parts identification MR-J2S-100B or less Battery holderGround terminal MR-J2S-200B MR-J2S-350B MR-J2S-500B Name plate Main circuit terminal block TE1 MR-J2S-700BBrake option and servo motor For MR-J2S-500B For MR-J2S-700B MRZJW3-SETUP121E For 3-phase 200V to 230VAC or 1-phase 230VACCN1A For 1-phase 100V to 120VAC Servo configuration software SectionNo-fuse breaker Section Regenerative brake option Magnetic contactor Section Cables Cables Section Servo configuration software SETUP121ENo-fuse breaker Regenerative brake option Section Magnetic contactor FA-BAL Options and auxiliary equipment Refer to Memo Installation Installation Control box Others Installation of two or more servo amplifiersKeep out foreign materials Cable stress Signals and Wiring Signals and Wiring Connection example of control signal system MR-J2HBUS M-A MR-HBUS M I/O signals Connectors and signal arrangements Signal arrangement Output signals Input signalPower supply Regenerative alarm Instantaneous power failureOvercurrent, overload 1 or overload OFF Interfaces 3.4.1 Common line 24VDC MBR Give a signal with a relay or open collector transistor Detailed description of the interfacesDigital input interface DI-1 Digital output interface DO-1 Lamp load Encoder pulse output DO-2Output pulse LAR LBR, LZR Output voltage 10V Max. output current 1mA Resolution 10bit Analog output For 3-phase 200 to 230VAC power supply RA1 RA2 For 1-phase 100 to 120VAC or 1-phase 230VAC power supply Not provided for 1-phase 100 to 120VAC 11, L Control circuit power supply Phase 200 to 230VAC 50/60Hz Phase 100 to 120VACTerminals Refer to Sections 12.1.2 and 12.1.3 for details Timing chart Power-on sequence Power-on procedureVDD COM EM1 Connection diagram HC-KFS053 B to 73 B HC-MFS053 B to 73 BHC-UFS13 B to 73 B HC-SFS121 B to 301 B Black 3 I/O terminals HC-KFS HC-MFS HC-UFS3000r/min seriesWhite HC-SFS HC-RFS HC-UFS2000 r/min series Earth Setting COM 24VDC MBR Coasting Servo motor speed Min 60ms Base circuit Alarm occurrence Both main and control circuit power supplies off Power supply Phase Approx mm Instructions for the 3M connector Connection Control axis selection Axis Memo Operation and Display Operation and DisplayBefore starting operation, check the following Power on Parameter setting Home position return Servo-onStop Servo amplifier display Display sequence Indication list Operation method Test operation mode100000 Motorless operation Operation procedure Parameters ParametersInstable Parameter write inhibit Item list Details list ColumnFR-RC FR-BU Point CCW Basic Result of auto tuning 15Hz Response 20Hz 25Hz 30Hz 35Hz 45Hz 55Hz Middle 70Hz85Hz 105Hz 130Hz 160Hz 200Hz High 240Hz Basic Response 300Hz Speed loop gain 177 Rad/s Refer to Section Function Column40dB 14dB 8dB 4dB 8V/max. current command Pulse unit parameter NoServo motor speed 8V/max. speed Max. speed Droop pulses For manufacturer setting Must not be changed For manufacturer setting 0001 Must not be changed Used to set the output range of the zero speed signal ZSPUsed to set the output range of the error excessive alarm Pulse setting Function Column Encoder output pulses 4000 Maximum output frequency is 1.3Mpps after multiplication byParameters Set value Output pulse 0000 Refer to Change the following digits of parameter No.22 Setting description Analog monitor block diagram PWM Replacement of MR-J2- B by MR-J2S- B Main modifications made to the parameters Servo response parameter No Auto tuning parameter NoHigh 130Hz Response Error excessive alarm level parameter No Machine resonance suppression filter 1 parameter NoIn-position range parameter No Analog monitor output parameter No Optional function 6 parameter No Encoder output pulse parameter No Memo General Gain Adjustment General Gain AdjustmentGain adjustment mode explanation Adjustment sequence and mode usage StartOK? END Adjustment using servo configuration software You can automatically set the optimum gainsTime Gain search Executing gain search under to-and-fro Auto tuning Auto tuning mode Conditions are not satisfiedRatio of load inertia moment to servo motor inertia moment Position control gain Auto tuning mode operation Block diagram of real-time auto tuning is shown belowPG1,VG1 PG2,VG2,VIC Adjustment procedure by auto tuning Basic procedure Response level setting in auto tuning mode 15Hz 20Hz 25Hz 30Hz35Hz 45Hz 55Hz Middle 70Hz Manual mode 1 simple manual adjustment Operation of manual modeAdjustment by manual mode Adjustment procedure Suppression of machine resonance For position controlRefer to .2 General Gain Adjustment Interpolation mode Adjustment procedureAdjustment description Parameter 15Hz Auto tuning selection100Hz 105Hz 130Hz 160Hz 200Hz 240Hz 300Hz Special Adjustment Functions Special Adjustment FunctionsMachine resonance suppression filter Function Parameter No Notch frequency selection Deep 40dB 14dB 8dB Shallow 4dB Adaptive vibration suppression control Function Low-pass filter Function Set the operation of the low-pass filter parameter No.25 Inspection InspectionInspection Life Memo Troubleshooting TroubleshootingAlarms and warning list Alarms B183V or B160V or Control power failure of 60ms or Less LongerChange the servo amplifier Alarm 17 or 19 occurs if power Error Occurred at Output wires are in contact atSuper capacitor of the absolute Reduce the frequency of positioning Alarm 32 occurs if power is Switched on after U,V and W ConstantReexamine acceleration Deceleration time constant Parameter error Parameter setting is Overload Remedies for warnings Memo Outline Dimension Drawings Outline Dimension DrawingsTE1 TE2 TE1 MR-J2S-70B MR-J2S-100B MR-J2S-200B MR-J2S-350B MR-J2S-500B Mounting hole 1807.09 2007.87 1606.23 1385.43 60.24 Connectors Servo amplifier side 3M Insulation displacement typeSoldered type Threaded type Bus cable connector Honda Tsushin Industry PCR-LS20LA1PCR-LS20LA1W DE-C1-J6-S6 34.51.36 190.75 24.990.98 331.30 60.24 Memo Characteristics CharacteristicsOverload protection characteristics Electronic thermal relay protection characteristics MR-J2S-500B MR-J2S-700B MR-J2S-10B1 MR-J2S-20B1MR-J2S-40B1 MR-J2S-60B Temperature distribution in enclosure Heat dissipation area for enclosed servo amplifier Dynamic brake characteristics There is internal relay delay time of about 30msMmin Mm/minin/min HC-KFS series HC-SFS1000r/min seriesHC-SFS3000r/min series HC-MFS series MR-JCCBL M-H MR-JHSCBL M-H MR-ENCBL M-H Encoder cable flexing lifeMR-JCCBL M-L MR-JHSCBL M-L Memo Options and Auxiliary Equipment Options and Auxiliary EquipmentSelection of the regenerative brake option JM No 1047 104No T2 t1 No regeneration Set parameter No.2 according to the option to be used FR-RC FR-RB Connection of the regenerative brake option For the MR-RB51 install the cooling fan as shown Mounting method Outline drawing MR-RB032 MR-RB12MR-RB32 MR-RB50 Brake unit SelectionFR-BU-15K 16.5 MR-J2S-500B FR-BU-30K Brake unit FR-BU Outside dimensionsUnit mmin Power return converter Selection Resistor unit FR-BR NFB MC FR-BAL VDD COM ALM RDYFR-RC RA2 EM1 OFF Outside dimensions of the power return converters Unit mmin Mounting hole machining dimensions Cables and connectors Cable make-up CN1A CN1BCN2 CN3 HC-KFS HC-MFS Long flexing Encoder cable Refer to 2 in this Life Section IP20IP67 Not oil Connector Maintenance Manual Power supplyManual IP65 IP67 Power supply Manual Brake connector Standard flexing life Long flexing life Servo amplifier side Encoder side MR-JHSCBL M-L MR-JHSCBL10M-H Connection diagram Communication cableModel MR-CPCATCBL3M MR-CPCATCBL3M Bus cable Cause misoperation or explosionModelMR-J2HBUS M-A ModelMR-J2HBUS M MR-J2HBUS CN3B CN3A CN3C Maintenance junction card MR-J2CN3TM UsageCN3A CN3B CN3C MO1 MO2 VDD COM EM1 MBR Emgo Battery MR-BAT, A6BAT Servo configurations software SpecificationsSystem configuration Configuration diagram Recommended wires Wires for power supply wiring Recommended wiresAuxiliary equipment 5mm2 for use of the HC-RFS203 servo motor Wires for option cables Wires for cablesRecommended crimping terminals Power factor improving reactors No-fuse breakers, fuses, magnetic contactors Relays Following relays should be used with the interfacesSurge absorbers Noise reduction techniques Options and Auxiliary Equipment Noise reduction products 10 to 100MHZ 100 to 500MHZ 150 Ex A.2003 Outline drawing On the output side, the number of turns must be four or less Leakage current breaker Selection method Selection example EMC filter Combination with the servo amplifierSF1252 MR-J2S-200B MR-J2S-350B SF1253 HF3040-TM HF-3050A-TM Position setting again. Not doing so can cause runaway FeaturesAbsolute Position Detection System Absolute Position Detection System Specifications Specification list CN1 CN2 CON1 Confirmation of absolute position detection data Revisions Manual number is given on the bottom left of the back coverSep SHNA030007-A SHNA030007-B