J2-Super Series | Bose MR-J2S- B instruction

General-Purpose AC Servo

J2-Super Series

SSCNET Compatible

MR-J2S-B

Servo Amplifier

Instruction Manual

B

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Bose MR-J2S- B instruction manual J2-Super Series

Contents

J2-Super Series Safety Instructions To prevent electric shock, note the following HC-UFS HC-SFS81HC-SFS121 HC-SFS202 COM Wiring RA EM1 24VDC Usage Dispose of the product as general industrial waste Maintenance, inspection and parts replacement EMC directive ConfigurationLow voltage directive Machine directive Wiring Power supplyGrounding Performing EMC tests Auxiliary equipment and options Also read the manual of the servo system controller Use UL/C-UL standard-compliant products Contents Functions and Configuration To 8 To 7To 9 10- 1 to 10 11.2 11.111.3 11.4Page Functions and Configuration Functions and ConfigurationIntroduction Function block diagram of this servo is shown below Function block diagram Servo amplifier standard specifications Function list High-resolution encoderAbsolute position detection Chapter Model code definition Rating plate Phase 200 to 230VACModel 100 1000 200 2000 400 350 3500 600 5000 700 7000 Combination with servo motor Structure Parts identification MR-J2S-100B or less Battery holderGround terminal MR-J2S-200B MR-J2S-350B MR-J2S-500B Name plate Main circuit terminal block TE1 MR-J2S-700BBrake option and servo motor For MR-J2S-500B For MR-J2S-700B MRZJW3-SETUP121E For 3-phase 200V to 230VAC or 1-phase 230VACCN1A Servo configuration software Section For 1-phase 100V to 120VACNo-fuse breaker Section Regenerative brake option Magnetic contactor Section Cables SETUP121E Cables Section Servo configuration softwareNo-fuse breaker Regenerative brake option Section Magnetic contactor FA-BAL Options and auxiliary equipment Refer to Memo Installation Installation Control box Others Installation of two or more servo amplifiersKeep out foreign materials Cable stress Signals and Wiring Signals and Wiring Connection example of control signal system MR-J2HBUS M-A MR-HBUS M Signal arrangement I/O signals Connectors and signal arrangements Output signals Input signalPower supply Instantaneous power failure Regenerative alarmOvercurrent, overload 1 or overload OFF 24VDC MBR Interfaces 3.4.1 Common line Detailed description of the interfaces Give a signal with a relay or open collector transistorDigital input interface DI-1 Digital output interface DO-1 Encoder pulse output DO-2 Lamp loadOutput pulse LAR LBR, LZR Analog output Output voltage 10V Max. output current 1mA Resolution 10bit RA1 RA2 For 3-phase 200 to 230VAC power supply Not provided for 1-phase 100 to 120VAC For 1-phase 100 to 120VAC or 1-phase 230VAC power supply 50/60Hz Phase 100 to 120VAC 11, L Control circuit power supply Phase 200 to 230VACTerminals Refer to Sections 12.1.2 and 12.1.3 for details Timing chart Power-on sequence Power-on procedureVDD COM EM1 Connection diagram HC-MFS053 B to 73 B HC-KFS053 B to 73 BHC-UFS13 B to 73 B HC-SFS121 B to 301 B Black 3 I/O terminals HC-KFS HC-MFS HC-UFS3000r/min seriesWhite Earth HC-SFS HC-RFS HC-UFS2000 r/min series COM 24VDC MBR Setting Coasting Servo motor speed Min 60ms Base circuit Both main and control circuit power supplies off Alarm occurrence Power supply Phase Approx mm Connection Instructions for the 3M connector Axis Control axis selection Memo Operation and Display Operation and DisplayBefore starting operation, check the following Parameter setting Power on Home position return Servo-onStop Display sequence Servo amplifier display Indication list Operation method Test operation mode100000 Motorless operation Operation procedure Parameters ParametersInstable Parameter write inhibit Item list Column Details listFR-RC FR-BU Point Basic CCW 15Hz Response 20Hz 25Hz 30Hz 35Hz 45Hz 55Hz Middle 70Hz Result of auto tuning85Hz 105Hz 130Hz 160Hz 200Hz High 240Hz Basic Response 300Hz Refer to Section Function Column Speed loop gain 177 Rad/s40dB 14dB 8dB 4dB Pulse unit parameter No 8V/max. current commandServo motor speed 8V/max. speed Max. speed Droop pulses For manufacturer setting Must not be changed Used to set the output range of the zero speed signal ZSP For manufacturer setting 0001 Must not be changedUsed to set the output range of the error excessive alarm Pulse setting Function Column Maximum output frequency is 1.3Mpps after multiplication by Encoder output pulses 4000Parameters Set value Output pulse 0000 Refer to Change the following digits of parameter No.22 Setting description PWM Analog monitor block diagram Main modifications made to the parameters Replacement of MR-J2- B by MR-J2S- B Servo response parameter No Auto tuning parameter NoHigh 130Hz Response Machine resonance suppression filter 1 parameter No Error excessive alarm level parameter NoIn-position range parameter No Analog monitor output parameter No Encoder output pulse parameter No Optional function 6 parameter No Memo General Gain Adjustment General Gain AdjustmentGain adjustment mode explanation Start Adjustment sequence and mode usageOK? END You can automatically set the optimum gains Adjustment using servo configuration softwareTime Gain search Executing gain search under to-and-fro Conditions are not satisfied Auto tuning Auto tuning modeRatio of load inertia moment to servo motor inertia moment Position control gain Block diagram of real-time auto tuning is shown below Auto tuning mode operationPG1,VG1 PG2,VG2,VIC Basic procedure Adjustment procedure by auto tuning 15Hz 20Hz 25Hz 30Hz Response level setting in auto tuning mode35Hz 45Hz 55Hz Middle 70Hz Operation of manual mode Manual mode 1 simple manual adjustmentAdjustment by manual mode Adjustment procedure Suppression of machine resonance For position controlRefer to .2 General Gain Adjustment Adjustment procedure Interpolation modeAdjustment description Parameter 15Hz Auto tuning selection100Hz 105Hz 130Hz 160Hz 200Hz 240Hz 300Hz Special Adjustment Functions Special Adjustment FunctionsMachine resonance suppression filter Function Deep 40dB 14dB 8dB Shallow 4dB Parameter No Notch frequency selection Adaptive vibration suppression control Function Set the operation of the low-pass filter parameter No.25 Low-pass filter Function Inspection InspectionInspection Life Memo Troubleshooting TroubleshootingAlarms and warning list Alarms B183V or B160V or Control power failure of 60ms or Less LongerChange the servo amplifier Error Occurred at Output wires are in contact at Alarm 17 or 19 occurs if powerSuper capacitor of the absolute Reduce the frequency of positioning Constant Alarm 32 occurs if power is Switched on after U,V and WReexamine acceleration Deceleration time constant Parameter error Parameter setting is Overload Remedies for warnings Memo Outline Dimension Drawings Outline Dimension DrawingsTE1 TE2 TE1 MR-J2S-70B MR-J2S-100B MR-J2S-200B MR-J2S-350B MR-J2S-500B Mounting hole 1807.09 2007.87 1606.23 1385.43 60.24 Insulation displacement type Connectors Servo amplifier side 3MSoldered type Threaded type PCR-LS20LA1 Bus cable connector Honda Tsushin IndustryPCR-LS20LA1W DE-C1-J6-S6 34.51.36 190.75 24.990.98 331.30 60.24 Memo Characteristics CharacteristicsOverload protection characteristics Electronic thermal relay protection characteristics MR-J2S-500B MR-J2S-700B MR-J2S-20B1 MR-J2S-10B1MR-J2S-40B1 MR-J2S-60B Heat dissipation area for enclosed servo amplifier Temperature distribution in enclosure There is internal relay delay time of about 30ms Dynamic brake characteristicsMmin Mm/minin/min HC-SFS1000r/min series HC-KFS seriesHC-SFS3000r/min series HC-MFS series MR-JCCBL M-H MR-JHSCBL M-H MR-ENCBL M-H Encoder cable flexing lifeMR-JCCBL M-L MR-JHSCBL M-L Memo Options and Auxiliary Equipment Options and Auxiliary EquipmentSelection of the regenerative brake option 104 JM No 1047No T2 t1 No regeneration FR-RC FR-RB Set parameter No.2 according to the option to be used Connection of the regenerative brake option Mounting method For the MR-RB51 install the cooling fan as shown MR-RB032 MR-RB12 Outline drawingMR-RB32 MR-RB50 Selection Brake unitFR-BU-15K 16.5 MR-J2S-500B FR-BU-30K Brake unit FR-BU Outside dimensionsUnit mmin Resistor unit FR-BR Power return converter Selection RDY NFB MC FR-BAL VDD COM ALMFR-RC RA2 EM1 OFF Mounting hole machining dimensions Outside dimensions of the power return converters Unit mmin CN1A CN1B Cables and connectors Cable make-upCN2 CN3 HC-KFS HC-MFS Encoder cable Refer to 2 in this Life Section IP20 Long flexingIP67 Not oil Manual Power supply Connector MaintenanceManual IP65 IP67 Power supply Manual Brake connector Standard flexing life Long flexing life Servo amplifier side Encoder side MR-JHSCBL M-L MR-JHSCBL10M-H Communication cable Connection diagramModel MR-CPCATCBL3M MR-CPCATCBL3M Cause misoperation or explosion Bus cableModelMR-J2HBUS M-A ModelMR-J2HBUS M MR-J2HBUS CN3B CN3A CN3C Maintenance junction card MR-J2CN3TM UsageCN3A CN3B CN3C MO1 MO2 VDD COM EM1 MBR Emgo Battery MR-BAT, A6BAT Specifications Servo configurations softwareSystem configuration Configuration diagram Recommended wires Recommended wires Wires for power supply wiringAuxiliary equipment 5mm2 for use of the HC-RFS203 servo motor Wires for option cables Wires for cablesRecommended crimping terminals No-fuse breakers, fuses, magnetic contactors Power factor improving reactors Following relays should be used with the interfaces RelaysSurge absorbers Noise reduction techniques Options and Auxiliary Equipment 10 to 100MHZ 100 to 500MHZ 150 Noise reduction products Ex A.2003 Outline drawing On the output side, the number of turns must be four or less Leakage current breaker Selection method Selection example Combination with the servo amplifier EMC filterSF1252 MR-J2S-200B MR-J2S-350B SF1253 HF3040-TM HF-3050A-TM Features Position setting again. Not doing so can cause runawayAbsolute Position Detection System Absolute Position Detection System CN1 CN2 Specifications Specification list CON1 Confirmation of absolute position detection data Manual number is given on the bottom left of the back cover RevisionsSep SHNA030007-A SHNA030007-B