Maintenance, inspection and parts replacement

(6) Maintenance, inspection and parts replacement

CAUTION

With age, the electrolytic capacitor will deteriorate. To prevent a secondary accident due to a fault, it is recommended to replace the electrolytic capacitor every 10 years when used in general environment. Please consult our sales representative.

(7) Disposal

CAUTION

Dispose of the product as general industrial waste.

(8) General instruction

To illustrate details, the equipment in the diagrams of this Instruction Manual may have been drawn without covers and safety guards. When the equipment is operated, the covers and safety guards must be installed as specified. Operation must be performed in accordance with this Instruction Manual.

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Bose MR-J2S- B Maintenance, inspection and parts replacement, Dispose of the product as general industrial waste

Contents

J2-Super Series Safety Instructions To prevent electric shock, note the following HC-SFS202 HC-SFS81HC-UFS HC-SFS121 COM Wiring RA EM1 24VDC Usage Dispose of the product as general industrial waste Maintenance, inspection and parts replacement Machine directive ConfigurationEMC directive Low voltage directive Wiring Power supplyGrounding Performing EMC tests Auxiliary equipment and options Also read the manual of the servo system controller Use UL/C-UL standard-compliant products Contents Functions and Configuration 10- 1 to 10 To 7To 8 To 9 11.4 11.111.2 11.3Page Functions and Configuration Functions and ConfigurationIntroduction Function block diagram of this servo is shown below Function block diagram Servo amplifier standard specifications Chapter High-resolution encoderFunction list Absolute position detection 100 1000 200 2000 400 350 3500 600 5000 700 7000 Phase 200 to 230VACModel code definition Rating plate Model Combination with servo motor Structure Parts identification MR-J2S-100B or less Battery holderGround terminal MR-J2S-200B MR-J2S-350B MR-J2S-500B Name plate Main circuit terminal block TE1 MR-J2S-700BBrake option and servo motor For MR-J2S-500B For MR-J2S-700B MRZJW3-SETUP121E For 3-phase 200V to 230VAC or 1-phase 230VACCN1A Magnetic contactor Section Cables For 1-phase 100V to 120VACServo configuration software Section No-fuse breaker Section Regenerative brake option Regenerative brake option Section Magnetic contactor Cables Section Servo configuration softwareSETUP121E No-fuse breaker FA-BAL Options and auxiliary equipment Refer to Memo Installation Installation Control box Others Installation of two or more servo amplifiersKeep out foreign materials Cable stress Signals and Wiring Signals and Wiring Connection example of control signal system MR-J2HBUS M-A MR-HBUS M Signal arrangement I/O signals Connectors and signal arrangements Output signals Input signalPower supply OFF Regenerative alarmInstantaneous power failure Overcurrent, overload 1 or overload 24VDC MBR Interfaces 3.4.1 Common line Digital output interface DO-1 Give a signal with a relay or open collector transistorDetailed description of the interfaces Digital input interface DI-1 LAR LBR, LZR Lamp loadEncoder pulse output DO-2 Output pulse Analog output Output voltage 10V Max. output current 1mA Resolution 10bit RA1 RA2 For 3-phase 200 to 230VAC power supply Not provided for 1-phase 100 to 120VAC For 1-phase 100 to 120VAC or 1-phase 230VAC power supply Refer to Sections 12.1.2 and 12.1.3 for details 11, L Control circuit power supply Phase 200 to 230VAC50/60Hz Phase 100 to 120VAC Terminals Timing chart Power-on sequence Power-on procedureVDD COM EM1 Connection diagram HC-SFS121 B to 301 B HC-KFS053 B to 73 BHC-MFS053 B to 73 B HC-UFS13 B to 73 B Black 3 I/O terminals HC-KFS HC-MFS HC-UFS3000r/min seriesWhite Earth HC-SFS HC-RFS HC-UFS2000 r/min series COM 24VDC MBR Setting Coasting Servo motor speed Min 60ms Base circuit Both main and control circuit power supplies off Alarm occurrence Power supply Phase Approx mm Connection Instructions for the 3M connector Axis Control axis selection Memo Operation and Display Operation and DisplayBefore starting operation, check the following Parameter setting Power on Home position return Servo-onStop Display sequence Servo amplifier display Indication list Operation method Test operation mode100000 Motorless operation Operation procedure Parameter write inhibit ParametersParameters Instable Item list Point Details listColumn FR-RC FR-BU Basic CCW 130Hz 160Hz 200Hz High 240Hz Basic Response 300Hz Result of auto tuning15Hz Response 20Hz 25Hz 30Hz 35Hz 45Hz 55Hz Middle 70Hz 85Hz 105Hz 4dB Speed loop gain 177 Rad/sRefer to Section Function Column 40dB 14dB 8dB Max. speed Droop pulses 8V/max. current commandPulse unit parameter No Servo motor speed 8V/max. speed For manufacturer setting Must not be changed Pulse setting Function Column For manufacturer setting 0001 Must not be changedUsed to set the output range of the zero speed signal ZSP Used to set the output range of the error excessive alarm 0000 Refer to Encoder output pulses 4000Maximum output frequency is 1.3Mpps after multiplication by Parameters Set value Output pulse Change the following digits of parameter No.22 Setting description PWM Analog monitor block diagram Main modifications made to the parameters Replacement of MR-J2- B by MR-J2S- B Servo response parameter No Auto tuning parameter NoHigh 130Hz Response Analog monitor output parameter No Error excessive alarm level parameter NoMachine resonance suppression filter 1 parameter No In-position range parameter No Encoder output pulse parameter No Optional function 6 parameter No Memo General Gain Adjustment General Gain AdjustmentGain adjustment mode explanation END Adjustment sequence and mode usageStart OK? Gain search Executing gain search under to-and-fro Adjustment using servo configuration softwareYou can automatically set the optimum gains Time Position control gain Auto tuning Auto tuning modeConditions are not satisfied Ratio of load inertia moment to servo motor inertia moment PG2,VG2,VIC Auto tuning mode operationBlock diagram of real-time auto tuning is shown below PG1,VG1 Basic procedure Adjustment procedure by auto tuning 55Hz Middle 70Hz Response level setting in auto tuning mode15Hz 20Hz 25Hz 30Hz 35Hz 45Hz Adjustment procedure Manual mode 1 simple manual adjustmentOperation of manual mode Adjustment by manual mode Suppression of machine resonance For position controlRefer to .2 General Gain Adjustment Parameter Interpolation modeAdjustment procedure Adjustment description 15Hz Auto tuning selection100Hz 105Hz 130Hz 160Hz 200Hz 240Hz 300Hz Special Adjustment Functions Special Adjustment FunctionsMachine resonance suppression filter Function Deep 40dB 14dB 8dB Shallow 4dB Parameter No Notch frequency selection Adaptive vibration suppression control Function Set the operation of the low-pass filter parameter No.25 Low-pass filter Function Life InspectionInspection Inspection Memo Alarms TroubleshootingTroubleshooting Alarms and warning list B183V or B160V or Control power failure of 60ms or Less LongerChange the servo amplifier Reduce the frequency of positioning Alarm 17 or 19 occurs if powerError Occurred at Output wires are in contact at Super capacitor of the absolute Deceleration time constant Alarm 32 occurs if power is Switched on after U,V and WConstant Reexamine acceleration Parameter error Parameter setting is Overload Remedies for warnings Memo TE1 Outline Dimension DrawingsOutline Dimension Drawings TE1 TE2 MR-J2S-70B MR-J2S-100B MR-J2S-200B MR-J2S-350B MR-J2S-500B Mounting hole 1807.09 2007.87 1606.23 1385.43 60.24 Threaded type Connectors Servo amplifier side 3MInsulation displacement type Soldered type DE-C1-J6-S6 34.51.36 190.75 24.990.98 331.30 60.24 Bus cable connector Honda Tsushin IndustryPCR-LS20LA1 PCR-LS20LA1W Memo Electronic thermal relay protection characteristics CharacteristicsCharacteristics Overload protection characteristics MR-J2S-500B MR-J2S-700B MR-J2S-60B MR-J2S-10B1MR-J2S-20B1 MR-J2S-40B1 Heat dissipation area for enclosed servo amplifier Temperature distribution in enclosure Mm/minin/min Dynamic brake characteristicsThere is internal relay delay time of about 30ms Mmin HC-MFS series HC-KFS seriesHC-SFS1000r/min series HC-SFS3000r/min series MR-JCCBL M-H MR-JHSCBL M-H MR-ENCBL M-H Encoder cable flexing lifeMR-JCCBL M-L MR-JHSCBL M-L Memo Options and Auxiliary Equipment Options and Auxiliary EquipmentSelection of the regenerative brake option No regeneration JM No 1047104 No T2 t1 FR-RC FR-RB Set parameter No.2 according to the option to be used Connection of the regenerative brake option Mounting method For the MR-RB51 install the cooling fan as shown MR-RB50 Outline drawingMR-RB032 MR-RB12 MR-RB32 16.5 MR-J2S-500B FR-BU-30K Brake unitSelection FR-BU-15K Brake unit FR-BU Outside dimensionsUnit mmin Resistor unit FR-BR Power return converter Selection RA2 EM1 OFF NFB MC FR-BAL VDD COM ALMRDY FR-RC Mounting hole machining dimensions Outside dimensions of the power return converters Unit mmin HC-KFS HC-MFS Cables and connectors Cable make-upCN1A CN1B CN2 CN3 Not oil Long flexingEncoder cable Refer to 2 in this Life Section IP20 IP67 Manual Brake connector Connector MaintenanceManual Power supply Manual IP65 IP67 Power supply Standard flexing life Long flexing life Servo amplifier side Encoder side MR-JHSCBL M-L MR-JHSCBL10M-H MR-CPCATCBL3M Connection diagramCommunication cable Model MR-CPCATCBL3M ModelMR-J2HBUS M Bus cableCause misoperation or explosion ModelMR-J2HBUS M-A MR-J2HBUS CN3B CN3A CN3C Maintenance junction card MR-J2CN3TM UsageCN3A CN3B CN3C MO1 MO2 VDD COM EM1 MBR Emgo Battery MR-BAT, A6BAT Configuration diagram Servo configurations softwareSpecifications System configuration 5mm2 for use of the HC-RFS203 servo motor Recommended wires Wires for power supply wiringRecommended wires Auxiliary equipment Wires for option cables Wires for cablesRecommended crimping terminals No-fuse breakers, fuses, magnetic contactors Power factor improving reactors Noise reduction techniques RelaysFollowing relays should be used with the interfaces Surge absorbers Options and Auxiliary Equipment 10 to 100MHZ 100 to 500MHZ 150 Noise reduction products Ex A.2003 Outline drawing On the output side, the number of turns must be four or less Leakage current breaker Selection method Selection example MR-J2S-200B MR-J2S-350B SF1253 EMC filterCombination with the servo amplifier SF1252 HF3040-TM HF-3050A-TM Absolute Position Detection System Position setting again. Not doing so can cause runawayFeatures Absolute Position Detection System CN1 CN2 Specifications Specification list CON1 Confirmation of absolute position detection data SHNA030007-B RevisionsManual number is given on the bottom left of the back cover Sep SHNA030007-A

Bose MR-J2S- B instruction manual Maintenance, inspection and parts replacement

Models: MR-J2S- B

(6) Maintenance, inspection and parts replacement

Dispose of the product as general industrial waste.