Reference Manual | Emerson Process Management 5300 instruction

Reference Manual

00809-0100-4530, Rev BA

July 2009

Rosemount 5300 Series

Superior Performance Guided Wave Radar

www.rosemount.com

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Emerson Process Management 5300 manual Reference Manual, 00809-0100-4530, Rev BA July

Contents

00809-0100-4530, Rev BA July Reference ManualPage North American Response Center Page Table of Contents Configuration Electrical Installation Operation Service Troubleshooting Appendix a Safety Instrumented Systems 4-20 mA onlyReference Data Appendix F Appendix C Appendix H Appendix GAppendix Section Introduction Safety MessagesExplosions could result in death or serious injury Electrical shock could cause death or serious injury Manual Overview Service Support Product RECYCLING/DISPOSAL Transmitter Overview Signal Amplitude Reference Pulse Level Interface Level Time Applications Tank 5303 ½ NPT Components of the TransmitterLead M50 nut Cable Remote Connection Dual Compartment Housing Bolt Bracket 4-20 mA System Architecture20 mA/HART Minimum load resistance 250 Ω within the loop is required Host/DCS system e.g. DeltaV Foundation Fieldbus system architecture Rigid Single Flexible Single Coaxial Probe Selection GuideFlexible Twin Tank Environment Considerations Dielectric Transition ZonesFlexible Single Lead Coaxial Constant Sticky applications, periodic cleaning may be required Process CharacteristicsCoating Bridging Foam Vapor Boiling Hydrocarbons Interface Measuring RangeMinimum Dielectric Constant at Maximum Measuring Range Upper product dielectric constant Flexible Single Lead Product Heating Coils, Agitators Tank Shape Vessel CharacteristicsEmulsion Layers Lower product Procedure InstallationFollow these steps for proper installation Rosemount 5300 Series Process leaks could result in death or serious injury Mechanical Installation Rosemount 5300 Series Considerations MountingProcess Connection Threaded Connection Recommended Single Rigid/Flexible CoaxialNozzle Diameter D Diameter D1 Recommended Long Stud Installation of Single Lead Probes Non-metallic VesselsMetal flange Ø2 Metal sheet In./DN50 Considerations for Solid Applications Installation in Concrete SilosMetal Material Mounting in Chamber/ Still PipePolypropylene Pellets Cement Probe Type Recommended Diameter Minimum Diameter Rigid Single Rosemount 5300 Series Replacing a Displacer An Existing Displacer Chamber Considerations when changing to RosemountRequired Probe Length Depending on Chamber Manufacturers Rosemount 5300 benefits Free Space Inlet pipe Agitator Heating coils Mounting Position Recommended Mounting for Solids Insulated Tanks Ambient Temperature F CHthp version Tank insulation Flange Connection Qualified personnel perform the installationTransmitter head Nut Bolts Flange Probe Gasket Tank flange Transmitter head Nut Threaded ConnectionFlange nut Bolts Probe Gasket Tank flange Nut Tank connection Probe Sealant on threads or Tri-Clamp Connection Bracket Mounting Fasten the housing support to the bracketMount the bracket to the pole Connect the transmitter head on the probe Hthp Coaxial and Ptfe probes must not be shortened Shortening the ProbeFlexible Twin/Single Lead Rigid Single Lead Rigid Twin Lead Hthp coaxial probe must not CoaxialBe cut in field Centering piece is Flexible Twin/Single Lead probe with weight and magnet Flexible Twin/Single Lead probe with weight and ringWeight with internal threads M8x14 Ring Magnet Anchoring Rigid Twin Lead probe Coaxial probeFlexible Single Lead probe Drain Alternative chuck for Flexible Single Lead probes Solid Applications≥ 1cm/m Mounting a Centering Disc on Flexible Single Probes Mounting a Centering Disc for Pipe Installations Rigid Single Lead probe 13 mm Mounting a Centering Disc on Rigid Single ProbesSecure the split pin Bushing Rigid Single Lead probe 8 mm Rosemount 5300 Series Electrical Installation Avoid contact with leads and terminals Hazardous Areas CABLE/CONDUIT Entries Grounding Cable Selection Hart Power Requirements Maximum Loop ResistanceCurrent 75 mA Connecting the Transmitter Field Non-Intrinsically Safe OutputCommunicator Radar Transmitter AMS Suite Hart modem Ui=30 Ii=130 mA Pi=1 W Ci=7.26 nF Li=0 Is parameters1Approved is Barrier Power supplies Power RequirementsApproval Type Power Supply Vdc Grounding Foundation Fieldbus Shield Wire Ground Connecting Fieldbus Devices Non-Intrinsically Safe Output Fisco is parameters Ui=30 Ii=300 mA Pi=1.5 W ATEX, 1.3 W FM Ci=7.26 nF Li=0Ui=17.5 Ii=380 mA Pi=5.32 W Ci=0 Li=0 Tri-Loop Hart to analog converter Optional DevicesDIN Rail Mounted Hart Tri-Loop Burst Input to Tri-Loop Intrinsically Safe Barrier Field Signal Indicator Section Configuration Overview Rosemount 5300 Series Measurement Units Tank and Probe Geometry Basic Configuration Parameters Mounting Type Tank HeightInner Diameter Nozzle Height Tank Environment Measurement ModeHold Off/Upper Null Zone Rapid Level Changes Tank Type Volume ConfigurationStrapping Table Vertical Cylinder Standard Tank ShapesHorizontal Cylinder Vertical Bullet Upper/Lower Range Value Output Source/Primary Variable Level MA Saturation Values MA Alarm Value Alarm ModeHigh 20.8 mA High 20.5 mA 22.5 mA Basic Configuration Using a 375 Field Communicator Diagnostics/Tools SetupProcess Variables System Requirements Help In RRM Basic Configuration Using Rosemount Radar MasterHardware Software Getting Started Installing the RRM software for Hart communication To set the COM port buffers Specifying the COM PortClick the OK button Restart the computer Installing the RRM Software for Foundation Fieldbus Select the Measurement Units tab Specifying Measurement Units Using the Setup Functions Run Wizard Guided Setup General Information Device Properties Probe Geometry Hart command 2, 1 Foundation Fieldbus parameter Dielectric Constant/Dielectric Range Process Conditions Rosemount 5300 Series Volume Offset VolumeTank Diameter Tank Length Analog Output Hart Finish Configuration Wizard Device Specific Configuration Restart the Transmitter BackupView Measured Values Rosemount 5300 Series Configure/Setup Basic Configuration Using AMS Suite Hart Basic Configuration Using Deltav Rosemount 5300 Series Rosemount 5300 Series Transducer 1100MEASMODE See Volume Configuration on page 5-7for more information Volume Offset Foundation Fieldbus parameterDiameter Foundation Fieldbus parameter Tank Length Foundation Fieldbus parameter Assigning Device Tag and Node Address Foundation Fieldbus Overview Foundation Fieldbus Block Operation Advanced Configuration Transducer BlockLevel Transducer Block Register Transducer Block Function Block Summary Analog Input BlockOutd Direct Configure the AI BlockIndirect AI Block Xdscale and Outscale Indirect Square RootLtype is Direct Ltype is Indirect Signal Strength TemperatureEngineering Units Level Rate Parameter Configured Values SolutionApplication Example Radar Level Transmitter, Level Value 100% 46 ft 14 m Radar Level Gauge, Level value in percent %Level Measurement percent Level Measurement 100% 10ft 3 m 33 ft 10 mFunction Block Interface Level Measurement Function Block Variables Assignment TRI-LOOP Hart to Analog ConverterVariable Units DIN Rail Mounted To turn off the Burst ModeControl Room Hart MULTI-DROP Configuration Rosemount 5300 Series Section Operation Error messages are listed in section LCD Error Messages on Using the Display PanelViewing Measurement Data Measurement value Using Rosemount Radar Master RRM Using a Handheld CommunicatorDevice Config General Specifying Display Panel Variables LCD tab Using AMS Using DeltaV LCD parameters and presentation on display LCD ParametersParameter Presentation on display Description Presentation Analog Output value in RRM Viewing Measurement Data in RRM Viewing Measurement Data in AMS Suite Level values Interface Level values Viewing Measurement Data in DeltaV Rosemount 5300 Series Foundation Fieldbus Error Messages Service and Troubleshooting Explosions could result in death or serious injury Distance, m Analyzing the Measurement Signal Rosemount 5300 Series Amplitude, mV Surface Pulse not Found Amplitude, mV Disturbing Echo Actual surface Probe End ProjectionAs product Surface Distance, m Disturbance Echo Handling Measurement signalAmplitude Threshold Curve Disturbances at the Top of the Tank Interface Pulse not Found Amplitude, mV Distance, m Signal Quality Metrics Using the Rosemount Radar Master Using the Echo Curve AnalyzerDevice Config Tools Measurement Output Configuration Mode TabMeasure and Learn Set threshold View/Record ModeTab Record tank spectra Play continuously updates the spectrumAdvanced Play To adjust the amplitude thresholds Threshold SettingsRecord Tank Spectra Viewing the Echo Curve Rosemount 5300 Series Interface Distance Interface Measurements with Fully Submerged ProbesProduct Level is ignored Interface Level is measured Analog Output Calibration Distance calibration Level and Distance CalibrationLevel calibration Reference Point Distance Reference Gauge Height Level 12. Distance and Level calibration Logging Measurement Data Update rate Start LogBrowse Backup File Reader Backing UP Transmitter Configuration Configuration Report Choose the Factory Settings option Reset to Factory SettingsFactory Settings Rosemount Radar Master Diagnostics DeltaV Hart commandStatus Choose the Simulation Mode option RRM choose menu option ToolsSimulation ModeSimulation Mode Mode Write Protecting a Transmitter Enter Service Mode in RRMChoose the Unlock/Lock Device option Unlock/Lock Viewing Input and Holding Registers Nut Put the protection Removing the Transmitter HeadPlug here Put the protection Nut Probe and Firmware Compatibility Changing a ProbeFirmware Version Check the manufacturing date on the transmitter head label Check Firmware and Probe VersionCheck the R2, VC marking on the probe Transmitter Head Nut Process Seal Probe Changing the Probe GWR Series Near Zone Near ZoneFirmware Version Rigid Probes Flexible Probes Troubleshooting Chart Diagnostic MessagesSymptom Possible cause Action 3for information on possible causes Surface Pulse Not Found on Message Description Action Device Status Normally result in Analog Output alarm ErrorsErrors are indicated in RRM in the Diagnostics window RRM, warnings are indicated in the Diagnostics window Alarms Measurement Status Rosemount 5300 Series Interface Status Volume Calculation Status 375 Handheld Communicator, or in RRM are shown in Table Analog Output Status10. Analog Output Status For more information on errors, see Errors on LCD Error MessagesError Message Error Message Description Example Code ErrorFlashing LED Seconds Resource Block Block Errors13lists conditions reported in the Blockerr parameter 14. Resource Block Summarystatus messages Analog Input AI Function Block Power Up17. Transducer Block Xderr messages Condition Condition Name and Description Symptom Possible Causes Recommended Actions 00809-0100-4530, Rev BA July 19. Troubleshooting AI block Section Safety Instrumented Systems 4-20 mA only Rosemount 5300 Series Applicable Models Safety Device QS OptionSkill Level of Personnel Prior-Use Option Model Codes Damping Functional Specifications InstallationMinimum input voltage Ui at different currents Hazardous Current Operation and Maintenance Alarm and Saturation LevelsWrite Protection Site Acceptance General Proof test Inspection References Specifications Failure Rate Data Useful LifetimeSpare Parts Terms and Definitions Rosemount 5300 Series Appendix a Reference Data Display / ConfigurationGeneral Measuring Performance Mechanical Electric Environment Temperature F C Process Temperature and Pressure RatingPressure psig bar Temperature F C Flange Rating Standards Flange Connection Rating Fisher & Masoneilan Ambient TemperatureJIS Remote Remote Housing Measuring Range Dimensions are in inches millimeters DimensionalDrawings Probe Type 4A, 4B ½ 14 NPT Optional adapters M20x1.5, eurofast and minifast 10.1 NPT 1/1½/2 inchIn. s60 10.1 15.6 In. s52 ½ in. s60 Probe with Flange Connection Probe Type 5A, 5B Rosemount 5300 Series Option W2 140 4 and 6 mm Figure A-11. Flexible Single Lead with threaded connection Probe Type 3A, 3B Figure A-12. Coaxial probe with flange connection 10.1 In. s52 15.6 ½ in. s60 ≤ 20 feet 6 m 1½ inch ½ inch Probe Type 1ANPT 1½ / 2 inch 10.2 ½ 14 NPT S60 ≤ 10 feet 3 m 24 6 Ø 0.31 ½ in. s52 In. s60 10.2 Flange ≤ 164 feet 50 m Flange 10.2 Probe Type 2A Pipe diameter max 2.5 in mm Figure A-16. Bracket mounting Figure A-17. Remote housing Model Code 5301 and 5302 Level and/or Interface in Liquids Ordering Information Code Probe Length Units Code Probe Type Process Connection Probe LengthsCode Total Probe Length 13 feet/m Code Total Probe Length 13 in./cm JIS Flanges15 EN DIN Flanges15Connections14 Probe Type Tri-Clamp Fittings14 Probe Type Code Hazardous Locations Certifications Special Configuration SoftwareCode Options Qx Special Certifications Remote Housing Mounting PlantWeb Diagnostic FunctionalityCentering Discs Outer Diameter Consolidate to Chamber Model Code 5303, Level for Solids Code Signal OutputModel Product Description Code Total Probe Length 5 feet/m EN DIN Flanges7 Flanges6JIS Flanges7 Connections6 Probe Type Special Certifications 3.2 ft. Remote Housing Mounting Cable and Bracket Spare Parts Spare parts list Transmitter head Model 5301/5302/5303 CSA Fisco Intrinsic Safety2 Code Material of Construction4 Process Probe Type Spare parts list Probe Model 5301/5302/5303For other o-ring materials Code Total Probe Length 12 in./cm Code Total Probe Length 12 feet/mFlanges15 EN DIN Flanges13 JIS Flanges13 EN DIN Flanges14Connections15 Probe Type Tri-Clamp Fittings15 Probe Type In. Centering disc21 In. Centering disc PTFE22 Remote Housing / Bracket Mounting Other accessoriesOther spares Centering discs1 Rosemount 5300 Series Rosemount 5300 Series Appendix B Product Certifications EU Conformity European Atex Directive Information Intrinsic SafetySpecial Conditions for Safe Use Rosemount 5300 Series Rosemount 5300 Series Flameproof Rosemount 5300 Series E3/HART I3/HART E3/FIELDBUS I3/FIELDBUS Rosemount 5300 Series Factory Mutual FM Approvals Rosemount 5300 Series Explosion Proof This product meets the Dual Seal Requirements of ANSI/ISA Dual seal maintenanceDual seal annunciation Rosemount 5300 Series Explosion Proof Conditions of Certification Iecex Approval Rosemount 5300 Series Rosemount 5300 Series Flameproof Rosemount 5300 Series Combination Approvals Approval Drawings Rosemount 5300 Series Rosemount 5300 Series Rosemount 5300 Series Rosemount 5300 Series Appendix C Advanced Configuration Rosemount 5300 Series Distance Offset Tank Height Product Level Upper Reference Point Transmitter Handling of Disturbances from Nozzle Using the Trim Near Zone FunctionTrim Near Zone Trim Near Zone Click Trim Near Zone Figure C-3. Trim Near Zone using RRM Rosemount 5300 Series Figure C-4. Upper Null Zone Changing the Upper Null Zone Interface Threshold Automatic Surface Threshold Probe End Threshold Reference ThresholdFull Tank Threshold Offset Probe End pulse Probe END ProjectionActual Probe End position Apparent Probe Optional configurations Figure C-10. Echo Tracking Echo Tracking Damping Use Automatic Echo Tracking Settings Static Vapor Compensation Dielectric Constant SettingsLower Product Vapor Dielectric Constant Lower Product Dielectric Dynamic Vapor Compensation Temperature oF/oC Dielectric constant Pressure Pressure BarDielectric constant Vapor Compensation VC marking on tank seal Figure C-14. Single Rigid Hthp with VC marking on the probe Figure C-15. Minimum requirements Installation Setup Click the Calibrate Vapor Compensation button To calibrate Dynamic Vapor Compensation Following diagnostics measurements are available Signal Quality MetricsSurface Threshold= Curve ATC Option and select the Signal Quality Metrics tab Viewing Signal QualityDiagnostics Suite Metrics in RRM Signal Quality Surface / Noise Margin Appendix D Remote Mounting Remote HOUSING, NEW Units Connect the transmitter head on the housing support Mount the probe housing on the probe Remote CONNECTION, Field Retrofit Remote Housing Configuration Performing Proof Test Field Communicator Appendix E Performing Proof TestHart Sequence 2, 6 Hart Sequence 3, 2, 1, 2 Enable write protectionRange 4mA Alarm Mode AOut Loop test RRM Select Setup, Output from the menuRosemount Radar Master RRM RRM Tools / Echo Curve Rosemount 5300 Series AMS Select Device Diagnostics / Tools from the left menu AMS Click Configure / Setup / Echo CurveAMS Select Configure / Setup, Analog Output from the menu AMS Suite Rosemount 5300 Series Definition Appendix F Level Transducer BlockTransmitter Channel Linearization Parameters Descriptions Channel DefinitionsChannels for the Rosemount 5300 Series are the following Table F-1. Channel Assignments Transducertype Geomtankheight Maxupperproductthickness Table F-3. Probe Type Table F-5. Environment 00809-0100-4530, Rev BA July Table F-4. Device ModeTable F-6. Presentation Table F-7. LCD Parameters Table F-8. Product Dielectrical Range Table F-9. Measurement Mode Unit Codes Supported Units Bit Number Value Description Corrective action Diagnostics Device Errors Rosemount 5300 Series Table G-1. Register Access Transducer Block Parameters Register Access Transducer Block ParametersAppendix G Register Transducer Block Parameter Index Description Parameter Index Description Number DBREG2FLOAT Rosemount 5300 Series Advanced Configuration Transducer Block Parameters Appendix H Advanced Configuration Transducer BlockVolume measurements Amplitudethresholdcurve Volstraptablelength Rosemount 5300 Series Overview Parameters and Descriptions Appendix I Resource Transducer BlockDefinition Cycletype Maintpri Saveconfignow PlantWeb Alerts Advisory Alarms Maintenabled Process Alarms Recommended Actions for PlantWeb Alerts Alarm PriorityPriority RB.RECOMMENDEDACTION Figure J-1. Analog-Input Block Appendix J Analog-Input Block Parameter Index Units Description Number Alarmhys Device Simulation Damping Figure J-2. Analog Input Function Block Schematic Signal Conversion Modes Block ErrorsTable J-2. Blockerr Conditions Condition Condition Name and Description Number Priority Number Alarm Detection Status Handling Advanced Features Configure the AI Block Table J-5. Level Rate Table J-7. Signal Strength Table J-6. TemperatureTable J-8. Volume Rosemount 5300 Series Numerics Index Ioopts Varindex Index-4 Page Emerson Process Management