Emerson Process Management 5300 manual

www.rosemount.com

Reference Manual

00809-0100-4530, Rev BA

July 2009

Rosemount 5300 Series

Superior Performance Guided Wave Radar

Contents

Main Page 00809-0100-4530, Rev BA July 2009 Rosemount 5300 Series Rosemount 5300 Series Guided Wave Radar Level and Interface Transmitters NOTICE Page Reference Manual Table of Contents SECTION 1 Introduction SECTION 2 Transmitter Overview SECTION 3 Mechanical Installation SECTION 4 Electrical Installation SECTION 5 Configuration Reference Manual SECTION 6 Operation SECTION 7 Service and Troubleshooting SECTION 8 Safety Instrumented Systems (4-20 mA only) APPENDIX A Reference Data Reference Manual APPENDIX B Product Certifications APPENDIX C Advanced Configuration APPENDIX D Remote Mounting APPENDIX E Performing Proof Test Page Reference Manual Section 1 Introduction SAFETY MESSAGES MANUAL OVERVIEW Reference Manual SERVICE SUPPORT Page Reference Manual Section 2 Transmitter Overview THEORY OF OPERATION APPLICATIONS Page Page Reference Manual COMPONENTS OF THE TRANS MITT ER Page Reference Manual SYSTEM ARCHITECTURE Figure 2-6. FOUNDATION Fieldbus system architecture Reference Manual PROBE SELECTION GUIDE the Rosemount 5300 transmitter: Table 2-1. Probe selection guide. Transition Zones Reference Manual PROCESS CHARACTERISTICS Coating Bridging Foam Measuring Range Interface Page VESSEL CHARACTERISTICS Heating Coils, Agitators Tank Sha pe Reference Manual INSTALLATION PROCEDURE Page Section 3 Mechanical Installation Page Page Page Reference Manual Installation of Single Lead Probes in Non-metallic Vessels Installation in Concrete Silos Considerations for Solid Applications Reference Manual Mounting in Chamber/ Still Pipe Page Page Replacing a Displacer in an Existing Displacer Chamber Reference Manual Free Space Recommended Mounting Position for Liquids Reference Manual Recommended Mounting for Solids Insulated Tanks Reference Manual MOUNTING Flange Connection Threaded Connection Reference Manual Tri-Clamp Connection Bracket Mounting Reference Manual Shortening the Probe Page Page Anchoring Rosemount 5300 Series Page Reference Manual Mounting a Centering Disc for Pipe Installations Page Page Page Section 4 Electrical Installation Page Reference Manual CABLE/CONDUIT ENTRIES GROUNDING CABLE SELECTION HAZARDOUS AREAS HART Power Requirements Maximum Loop Resistance Reference Manual Connecting the Transmitter Non-Intrinsically Safe Output Reference Manual Intrinsically Safe Output Power Requirements Connecting the Transmitter Page Connecting Fieldbus Devices Figure 4-8. Rosemount 5300 Radar Transmitter field wiring. Reference Manual Non-Intrinsically Safe Output Intrinsically Safe Output Reference Manual OPTIONAL DEVICES Tri-Loop HART to analog converter Page Section 5 Configuration OVERVIEW Basic Configuration Echo Tuning LCD Configuration Advanced Configuration Page BASIC CONFIGURATION PARAMETERS Measurement Units Tank and Probe Geometry Page Tank Environment Reference Manual Volume Configuration Page Reference Manual Analog Output (HART) Page Reference Manual BASIC CONFIGURATION USING A 375 FIELD COMMUNICATOR 5-12 Figure 5-7. HART Communicator Menu Tree corresponding to Device Revision 3. Diagnostics/Tools Process Variables Setup Page Installing the RRM software for HART communication Reference Manual Specifying the COM Port To set the COM port buffers Installing the RRM Software for FOUNDATION Fieldbus Reference Manual Specifying Measurement Units Using the Setup Functions Reference Manual Guided Setup Page Reference Manual Probe Geometry Reference Manual Tank Environment Page Reference Manual Volu me Analog Output (HART) Finish Configuration Wizard Page Page Page Page Reference Manual BASIC CONFIGURATION USING DELTAV Page Page Page Page FOUNDATION FIELDBUS OVERVIEW Assigning Device Tag and Node Address Reference Manual FOUNDATION Fieldbus Block Operation AI Reference Manual CONFIGURE THE AI BLOCK Page Page Application Example 1 Reference Manual Application Example 2 Application Example 3 Reference Manual TRI-LOOP HART TO ANALOG CONVERTER Page Reference Manual HART MULTI-DROP CONFIGURATION Page Reference Manual Section 6 Operation SAFETY MESSAGES VIEWING MEASUREMENT DATA Using the Display Panel Reference Manual Specifying Display Panel Varia bles Page Page Page Page Page Page Page Section 7 Service and Troubleshooting Page Reference Manual ANALYZING THE MEASUREMENT SIGNAL Page Reference Manual SURFACE PULSE NOT FOUND Probe End Projection Page INTERFACE PULSE NOT FOUND Reference Manual Signal Quality Metrics Page Reference Manual The Configuration Mode Tab The View/Record ModeTab Reference Manual The File ModeTab Using the Echo Curve Analyzer with a 375 Field Communicator Page Reference Manual INTERFACE MEASUREMENTS WITH FULLY SUBMERGED PROBES ANALOG OUTPUT CALIBRATION Reference Manual LEVEL AND DISTANCE CALIBRATION Page Reference Manual LOGGING MEASUREMENT DATA BACKING UP THE TRANS MITT ER CONFIGURATION Page RESET TO FACTORY SETTINGS Reference Manual DIAGNOSTICS Page Page Page Reference Manual VIEWING INPUT AND HOLDING REGISTERS REMOVING THE TRANSMITTER HEAD Reference Manual CHANGING A PROBE Probe and Firmware Compatibility Page Reference Manual Changing the Probe Page Reference Manual DIAGNOSTIC MESSAGES Troubleshooting Table7-3 for information on possible causes. Table 7-3. Troubleshooting chart Page Reference Manual Device Status Field Communicator, or in RMM are shown in Table7-4: Table 7-4. Device status. Errors Reference Manual Warnings Measurement Status Page Interface Status Volume Calculation Status on the 375 Handheld Communicator, or in RRM are shown in Table7-9: Table 7-9. Volume status. Reference Manual Analog Output Status LCD ERROR MESSAGES Reference Manual LED ERROR MESSAGES FOUNDATION FIELDBUS ERROR MESSAGES Resource Block Reference Manual Transducer Block Analog Input (AI) Function Block Table 7-19. Troubleshooting the AI block Section 8 Page Reference Manual OVERVIEW Applicable Models Skill Level of Personnel FUNCTIONAL SPECIFICATIONS INSTALLATION CONFIGURATION Damping Reference Manual Alarm and Saturation Levels Write Protection Site Acceptance OPERATION AND MAINTENANCE General Page Page Page Reference Manual July 2009 Rosemount 5300 Series Appendix A Reference Data SPECIFICATIONS Page Page Process Temperature and Pressure Rating Page Flange Connection Rating Flange Rating Standards Reference Manual Ambient Temperature Remote Housing Measuring Range Reference Manual DIMENSIONAL DRAWINGS Figure A-6. Rigid Single Lead Probe with Flange Connection Page Figure A-8. Rigid Single Lead with threaded connection Figure A-9. Flexible Single Lead Probe with Flange Connection Probe Type 5A, 5B Figure A-10. Flexible Single Lead Probe with Tri-Clamp Connection Figure A-11. Flexible Single Lead with threaded connection Figure A-12. Coaxial probe with flange connection Probe Type 3A, 3B July 2009 Figure A-13. Coaxial probe with threaded connection Figure A-14. Rigid Twin Lead Probe Type 1A Figure A-15. Flexible Twin Lead Probe Type 2A Page Page Reference Manual ORDERING INFORMATION Model Code 5301 and 5302 Level and/or Interface in Liquids Page Page Page Page Model Code 5303, Level for Solids Page Page Page SPARE PARTS Spare parts list Transmitter head Model 5301/5302/5303 Page Spare parts list Probe Model 5301/5302/5303 Page Page Page Spare parts list Other Spares and Accessories Rosemount 5300 Series Page Page Appendix B Product Certifications EU CONFORMITY Reference Manual EUROPEAN ATEX DIRECTIVE INFORMATION Intrinsic Safety Page Page Flameproof Page Page Page Page Reference Manual FACTORY MUTUAL (FM) APPROVALS Intrinsic Safety Page Reference Manual Explosion Proof Page Page Explosion Proof Reference Manual IECEX APPROVAL Intrinsic Safety Page Page Flameproof Page COMBINATION APPROVALS APPROVAL DRAWINGS Page Page Page Page Appendix C Advanced Configuration Page Reference Manual USER DEFINED UPPER REFERENCE POINT HANDLING OF DISTURBANCES FROM NOZZLE Trim Near Zone Page Page Reference Manual Changing the Upper Null Zone THRESHOLD SETTINGS Page PROBE END PROJECTION Page ECHO TRACKING Page DIELECTRIC CONSTANT SETTINGS Static Vapor Compensation Lower Product Reference Manual DYNAMIC VAPOR COMPENSATION Page V C Installation Setup Page SIGNAL QUALITY METRICS Reference Manual Viewing Signal Quality Metrics in RRM Page Reference Manual Appendix D Remote Mounting REMOTE HOUSING, NEW UNITS Page Reference Manual REMOTE CONNECTION, FIELD RETROFIT Page Reference Manual Appendix E Performing Proof Test PERFORMING PROOF TEST 375 FIELD COMMUNICATOR Page Reference Manual ROSEMOUNT RADAR MASTER (RRM) Page Reference Manual AMS SUITE Page Reference Manual Appendix F Level Transducer Block OVERVIEW TB Definition Channel Definitions channels for the Rosemount 5300 Series are the following: Table F-1. Channel Assignments PARAMETERS AND DESCRIPTIONS Table F-2. Level Transducer Block Parameters and Descriptions. Page Page Table F-3. Probe Type Table F-4. Device Mode Table F-5. Environment Table F-7. LCD Parameters Table F-6. Presentation Page SUPPORTED UNITS Unit Codes Reference Manual DIAGNOSTICS DEVICE ERRORS Page Reference Manual Appendix G Register Transducer Block OVERVIEW Register Access Transducer Block Parameters Table G-1. Register Access Transducer Block Parameters Page Page Page Reference Manual Appendix H Advanced Configuration Transducer Block OVERVIEW Advanced Configuration Transducer Block Parameters Page Page Page Reference Manual Appendix I Resource Transducer Block OVERVIEW PARAMETERS AND DESCRIPTIONS Rosemount 5300 Series Page Page Reference Manual PlantWeb Alerts The Resource Block will act as a coordinator for PlantWeb alerts. There will Page Reference Manual Alarm Priority Process Alarms Recommended Actions for PlantWeb Alerts Table I-1. RB.RECOMMENDED_ACTION Appendix J Analog-Input Block AI Table J-1. Definitions of Analog Input Function Block System Parameters Reference Manual SIMULATION DAMPING Reference Manual SIGNAL CONVERSION BLOCK ERRORS MODES Reference Manual ALARM DETECTION Status Handling ADVANCED FEATURES Reference Manual CONFIGURE THE AI BLOCK Page Page Page Index Page Page Page Page 00809-0100-4530, Rev BA July 2009 Rosemount 5300 Series