Manual Overview | Emerson Process Management 5300 specification

Rosemount 5300 Series

Reference Manual

00809-0100-4530, Rev BA July 2009

MANUAL OVERVIEW

This manual provides installation, configuration and maintenance information for the Rosemount 5300 Series Radar Transmitter.

Section 2: Transmitter Overview

•Theory of operation

•Description of the transmitter

•Process and vessel characteristics

Section 3: Mechanical Installation

•Mounting considerations

•Mounting

Section 4: Electrical Installation

•Grounding

•Cable selection

•Power requirements

•Wiring

•Optional devices

Section 5: Configuration

•Basic configuration

•Configuration using the 375 Field Communicator

•Configuration using the RRM software

•Configuration using AMS Suite

•Configuration using DeltaV

•Foundation™ Fieldbus

Section 6: Operation

•Viewing measurement data

•Display functionality

Section 7: Service and Troubleshooting

•Service functions

•Diagnostic messages

•Error messages

Section 8: Safety Instrumented Systems (4-20 mA only)

•Functional specifications

•Installation

•Configuration

•Operation and maintenance

•Spare parts

Appendix A: Reference Data

•Specifications

•Dimensional drawings

•Ordering information

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Emerson Process Management 5300 manual Manual Overview

Contents

Reference Manual 00809-0100-4530, Rev BA JulyPage North American Response Center Page Table of Contents Electrical Installation Configuration Service Troubleshooting Operation Safety Instrumented Systems 4-20 mA only Appendix aReference Data Appendix C Appendix F Appendix G Appendix HAppendix Safety Messages Section IntroductionExplosions could result in death or serious injury Electrical shock could cause death or serious injury Manual Overview Service Support Product RECYCLING/DISPOSAL Signal Amplitude Reference Pulse Level Interface Level Time Transmitter Overview Applications Tank 5303 Components of the Transmitter ½ NPTLead Dual Compartment Housing Bolt Bracket M50 nut Cable Remote Connection System Architecture 4-20 mA20 mA/HART Minimum load resistance 250 Ω within the loop is required Foundation Fieldbus system architecture Host/DCS system e.g. DeltaV Probe Selection Guide Rigid Single Flexible Single CoaxialFlexible Twin Tank Environment Considerations Transition Zones DielectricFlexible Single Lead Coaxial Constant Process Characteristics Sticky applications, periodic cleaning may be requiredCoating Bridging Foam Vapor Boiling Hydrocarbons Measuring Range InterfaceMinimum Dielectric Constant at Maximum Measuring Range Flexible Single Lead Product Upper product dielectric constant Vessel Characteristics Heating Coils, Agitators Tank ShapeEmulsion Layers Lower product Installation ProcedureFollow these steps for proper installation Rosemount 5300 Series Mechanical Installation Process leaks could result in death or serious injury Rosemount 5300 Series Mounting ConsiderationsProcess Connection Threaded Connection Single Rigid/Flexible Coaxial RecommendedNozzle Diameter D Diameter D1 Recommended Installation of Single Lead Probes Non-metallic Vessels Long StudMetal flange Ø2 Metal sheet In./DN50 Installation in Concrete Silos Considerations for Solid ApplicationsMetal Mounting in Chamber/ Still Pipe MaterialPolypropylene Pellets Cement Rigid Single Probe Type Recommended Diameter Minimum Diameter Rosemount 5300 Series Considerations when changing to Rosemount Replacing a Displacer An Existing Displacer ChamberRequired Probe Length Depending on Chamber Manufacturers Rosemount 5300 benefits Free Space Mounting Position Inlet pipe Agitator Heating coils Recommended Mounting for Solids Ambient Temperature F C Insulated TanksHthp version Tank insulation Qualified personnel perform the installation Flange ConnectionTransmitter head Nut Bolts Flange Probe Gasket Tank flange Threaded Connection Transmitter head NutFlange nut Bolts Probe Gasket Tank flange Nut Tank connection Probe Sealant on threads or Tri-Clamp Connection Fasten the housing support to the bracket Bracket MountingMount the bracket to the pole Connect the transmitter head on the probe Shortening the Probe Hthp Coaxial and Ptfe probes must not be shortenedFlexible Twin/Single Lead Rigid Single Lead Rigid Twin Lead Coaxial Hthp coaxial probe must notBe cut in field Centering piece is Flexible Twin/Single Lead probe with weight and ring Flexible Twin/Single Lead probe with weight and magnetWeight with internal threads M8x14 Ring Magnet Anchoring Coaxial probe Rigid Twin Lead probeFlexible Single Lead probe Drain Solid Applications Alternative chuck for Flexible Single Lead probes≥ 1cm/m Mounting a Centering Disc for Pipe Installations Mounting a Centering Disc on Flexible Single Probes Mounting a Centering Disc on Rigid Single Probes Rigid Single Lead probe 13 mmSecure the split pin Rigid Single Lead probe 8 mm Bushing Rosemount 5300 Series Electrical Installation Avoid contact with leads and terminals CABLE/CONDUIT Entries Grounding Cable Selection Hazardous Areas Power Requirements Maximum Loop Resistance HartCurrent 75 mA Connecting the Transmitter Non-Intrinsically Safe Output FieldCommunicator Radar Transmitter AMS Suite Hart modem Is parameters1 Ui=30 Ii=130 mA Pi=1 W Ci=7.26 nF Li=0Approved is Barrier Power Requirements Power suppliesApproval Type Power Supply Vdc Shield Wire Ground Grounding Foundation Fieldbus Connecting Fieldbus Devices Non-Intrinsically Safe Output Ui=30 Ii=300 mA Pi=1.5 W ATEX, 1.3 W FM Ci=7.26 nF Li=0 Fisco is parametersUi=17.5 Ii=380 mA Pi=5.32 W Ci=0 Li=0 Optional Devices Tri-Loop Hart to analog converterDIN Rail Mounted Hart Tri-Loop Burst Input to Tri-Loop Intrinsically Safe Barrier Field Signal Indicator Section Configuration Overview Rosemount 5300 Series Basic Configuration Parameters Measurement Units Tank and Probe Geometry Tank Height Mounting TypeInner Diameter Nozzle Height Measurement Mode Tank EnvironmentHold Off/Upper Null Zone Rapid Level Changes Volume Configuration Tank TypeStrapping Table Standard Tank Shapes Vertical CylinderHorizontal Cylinder Vertical Bullet Output Source/Primary Variable Upper/Lower Range Value Alarm Mode Level MA Saturation Values MA Alarm ValueHigh 20.8 mA High 20.5 mA 22.5 mA Basic Configuration Using a 375 Field Communicator Setup Diagnostics/ToolsProcess Variables Basic Configuration Using Rosemount Radar Master System Requirements Help In RRMHardware Software Installing the RRM software for Hart communication Getting Started Specifying the COM Port To set the COM port buffersClick the OK button Restart the computer Installing the RRM Software for Foundation Fieldbus Specifying Measurement Units Select the Measurement Units tab Using the Setup Functions Guided Setup Run Wizard Device Properties General Information Probe Geometry Hart command 2, 1 Foundation Fieldbus parameter Process Conditions Dielectric Constant/Dielectric Range Rosemount 5300 Series Volume Volume OffsetTank Diameter Tank Length Finish Configuration Wizard Analog Output Hart Device Specific Configuration Backup Restart the TransmitterView Measured Values Rosemount 5300 Series Basic Configuration Using AMS Suite Hart Configure/Setup Basic Configuration Using Deltav Rosemount 5300 Series Rosemount 5300 Series Transducer 1100MEASMODE Volume Offset Foundation Fieldbus parameter See Volume Configuration on page 5-7for more informationDiameter Foundation Fieldbus parameter Tank Length Foundation Fieldbus parameter Foundation Fieldbus Overview Assigning Device Tag and Node Address Advanced Configuration Transducer Block Foundation Fieldbus Block OperationLevel Transducer Block Register Transducer Block Analog Input Block Function Block SummaryOutd Configure the AI Block DirectIndirect AI Block Indirect Square Root Xdscale and OutscaleLtype is Direct Ltype is Indirect Temperature Signal StrengthEngineering Units Level Rate Solution Parameter Configured ValuesApplication Example Radar Level Transmitter, Level Value Radar Level Gauge, Level value in percent % 100% 46 ft 14 mLevel Measurement percent 100% 10ft 3 m 33 ft 10 m Level MeasurementFunction Block Interface Level Measurement Function Block TRI-LOOP Hart to Analog Converter Variables AssignmentVariable Units To turn off the Burst Mode DIN Rail MountedControl Room Hart MULTI-DROP Configuration Rosemount 5300 Series Section Operation Using the Display Panel Error messages are listed in section LCD Error Messages onViewing Measurement Data Measurement value Using a Handheld Communicator Using Rosemount Radar Master RRMDevice Config General Specifying Display Panel Variables Using AMS LCD tab Using DeltaV LCD Parameters LCD parameters and presentation on displayParameter Presentation on display Description Viewing Measurement Data in RRM Presentation Analog Output value in RRM Viewing Measurement Data in AMS Suite Viewing Measurement Data in DeltaV Level values Interface Level values Rosemount 5300 Series Service and Troubleshooting Foundation Fieldbus Error Messages Explosions could result in death or serious injury Analyzing the Measurement Signal Distance, m Rosemount 5300 Series Surface Pulse not Found Amplitude, mV Probe End Projection Amplitude, mV Disturbing Echo Actual surfaceAs product Surface Distance, m Measurement signal Disturbance Echo HandlingAmplitude Threshold Curve Disturbances at the Top of the Tank Interface Pulse not Found Signal Quality Metrics Amplitude, mV Distance, m Using the Echo Curve Analyzer Using the Rosemount Radar MasterDevice Config Tools Configuration Mode Tab Measurement OutputMeasure and Learn Set threshold Record tank spectra Play continuously updates the spectrum View/Record ModeTabAdvanced Play Threshold Settings To adjust the amplitude thresholdsRecord Tank Spectra Viewing the Echo Curve Rosemount 5300 Series Interface Measurements with Fully Submerged Probes Interface DistanceProduct Level is ignored Interface Level is measured Analog Output Calibration Level and Distance Calibration Distance calibrationLevel calibration 12. Distance and Level calibration Reference Point Distance Reference Gauge Height Level Update rate Start Log Logging Measurement DataBrowse Backing UP Transmitter Configuration Backup File Reader Configuration Report Reset to Factory Settings Choose the Factory Settings optionFactory Settings Diagnostics Rosemount Radar Master Hart command DeltaVStatus RRM choose menu option ToolsSimulation Mode Choose the Simulation Mode optionSimulation Mode Mode Enter Service Mode in RRM Write Protecting a TransmitterChoose the Unlock/Lock Device option Unlock/Lock Viewing Input and Holding Registers Removing the Transmitter Head Nut Put the protectionPlug here Put the protection Nut Changing a Probe Probe and Firmware CompatibilityFirmware Version Check Firmware and Probe Version Check the manufacturing date on the transmitter head labelCheck the R2, VC marking on the probe Changing the Probe Transmitter Head Nut Process Seal Probe Near Zone GWR Series Near ZoneFirmware Version Rigid Probes Flexible Probes Diagnostic Messages Troubleshooting ChartSymptom Possible cause Action 3for information on possible causes Surface Pulse Not Found on Device Status Message Description Action Errors Normally result in Analog Output alarmErrors are indicated in RRM in the Diagnostics window Alarms RRM, warnings are indicated in the Diagnostics window Measurement Status Rosemount 5300 Series Volume Calculation Status Interface Status Analog Output Status 375 Handheld Communicator, or in RRM are shown in Table10. Analog Output Status LCD Error Messages For more information on errors, see Errors onError Message Error Message Description Code Error ExampleFlashing LED Seconds Block Errors Resource Block13lists conditions reported in the Blockerr parameter 14. Resource Block Summarystatus messages Power Up Analog Input AI Function Block17. Transducer Block Xderr messages Condition Condition Name and Description 00809-0100-4530, Rev BA July 19. Troubleshooting AI block Symptom Possible Causes Recommended Actions Safety Instrumented Systems 4-20 mA only Section Rosemount 5300 Series Safety Device QS Option Applicable ModelsSkill Level of Personnel Prior-Use Option Model Codes Functional Specifications Installation DampingMinimum input voltage Ui at different currents Hazardous Current Alarm and Saturation Levels Operation and MaintenanceWrite Protection Site Acceptance General Proof test References Specifications Failure Rate Data Useful Lifetime InspectionSpare Parts Terms and Definitions Rosemount 5300 Series Display / Configuration Appendix a Reference DataGeneral Measuring Performance Electric Mechanical Environment Process Temperature and Pressure Rating Temperature F CPressure psig bar Temperature F C Flange Connection Rating Flange Rating Standards Ambient Temperature Fisher & MasoneilanJIS Remote Housing Measuring Range Remote Dimensional Dimensions are in inches millimetersDrawings Probe Type 4A, 4B ½ 14 NPT Optional adapters M20x1.5, eurofast and minifast NPT 1/1½/2 inch 10.1In. s60 10.1 15.6 In. s52 ½ in. s60 Probe Type 5A, 5B Probe with Flange Connection Rosemount 5300 Series Figure A-11. Flexible Single Lead with threaded connection Option W2 140 4 and 6 mm Figure A-12. Coaxial probe with flange connection Probe Type 3A, 3B ≤ 20 feet 6 m 1½ inch 10.1 In. s52 15.6 ½ in. s60 Probe Type 1A ½ inchNPT 1½ / 2 inch 10.2 ½ 14 NPT S60 ≤ 10 feet 3 m 24 6 Ø 0.31 ½ in. s52 In. s60 10.2 Flange Probe Type 2A ≤ 164 feet 50 m Flange 10.2 Figure A-16. Bracket mounting Pipe diameter max 2.5 in mm Figure A-17. Remote housing Ordering Information Model Code 5301 and 5302 Level and/or Interface in Liquids Code Probe Type Process Connection Probe Lengths Code Probe Length UnitsCode Total Probe Length 13 feet/m Code Total Probe Length 13 in./cm EN DIN Flanges15 JIS Flanges15Connections14 Probe Type Tri-Clamp Fittings14 Probe Type Special Configuration Software Code Hazardous Locations CertificationsCode Options Qx Special Certifications PlantWeb Diagnostic Functionality Remote Housing MountingCentering Discs Outer Diameter Consolidate to Chamber Code Signal Output Model Code 5303, Level for SolidsModel Product Description Code Total Probe Length 5 feet/m Flanges6 EN DIN Flanges7JIS Flanges7 Connections6 Probe Type Special Certifications 3.2 ft. Remote Housing Mounting Cable and Bracket Spare parts list Transmitter head Model 5301/5302/5303 Spare Parts CSA Fisco Intrinsic Safety2 Spare parts list Probe Model 5301/5302/5303 Code Material of Construction4 Process Probe TypeFor other o-ring materials Code Total Probe Length 12 feet/m Code Total Probe Length 12 in./cmFlanges15 EN DIN Flanges13 EN DIN Flanges14 JIS Flanges13Connections15 Probe Type Tri-Clamp Fittings15 Probe Type In. Centering disc21 In. Centering disc PTFE22 Other accessories Remote Housing / Bracket MountingOther spares Centering discs1 Rosemount 5300 Series Rosemount 5300 Series Appendix B Product Certifications EU Conformity Intrinsic Safety European Atex Directive InformationSpecial Conditions for Safe Use Rosemount 5300 Series Rosemount 5300 Series Flameproof Rosemount 5300 Series E3/HART I3/HART E3/FIELDBUS I3/FIELDBUS Rosemount 5300 Series Factory Mutual FM Approvals Rosemount 5300 Series Explosion Proof Dual seal maintenance This product meets the Dual Seal Requirements of ANSI/ISADual seal annunciation Rosemount 5300 Series Explosion Proof Iecex Approval Conditions of Certification Rosemount 5300 Series Rosemount 5300 Series Flameproof Rosemount 5300 Series Combination Approvals Approval Drawings Rosemount 5300 Series Rosemount 5300 Series Rosemount 5300 Series Rosemount 5300 Series Appendix C Advanced Configuration Rosemount 5300 Series Upper Reference Point Transmitter Distance Offset Tank Height Product Level Using the Trim Near Zone Function Handling of Disturbances from NozzleTrim Near Zone Trim Near Zone Figure C-3. Trim Near Zone using RRM Click Trim Near Zone Rosemount 5300 Series Changing the Upper Null Zone Figure C-4. Upper Null Zone Automatic Surface Threshold Interface Threshold Reference Threshold Probe End ThresholdFull Tank Threshold Offset Probe END Projection Probe End pulseActual Probe End position Apparent Probe Optional configurations Echo Tracking Figure C-10. Echo Tracking Use Automatic Echo Tracking Settings Damping Dielectric Constant Settings Static Vapor CompensationLower Product Vapor Dielectric Constant Lower Product Dielectric Temperature oF/oC Dielectric constant Pressure Pressure Bar Dynamic Vapor CompensationDielectric constant Vapor Compensation Figure C-14. Single Rigid Hthp with VC marking on the probe VC marking on tank seal Installation Setup Figure C-15. Minimum requirements To calibrate Dynamic Vapor Compensation Click the Calibrate Vapor Compensation button Signal Quality Metrics Following diagnostics measurements are availableSurface Threshold= Curve ATC Viewing Signal Quality Option and select the Signal Quality Metrics tabDiagnostics Suite Metrics in RRM Signal Quality Surface / Noise Margin Remote HOUSING, NEW Units Appendix D Remote Mounting Mount the probe housing on the probe Connect the transmitter head on the housing support Remote CONNECTION, Field Retrofit Remote Housing Configuration Appendix E Performing Proof Test Performing Proof Test Field CommunicatorHart Sequence 2, 6 Enable write protection Hart Sequence 3, 2, 1, 2Range 4mA RRM Select Setup, Output from the menu Alarm Mode AOut Loop testRosemount Radar Master RRM RRM Tools / Echo Curve Rosemount 5300 Series AMS Click Configure / Setup / Echo Curve AMS Select Device Diagnostics / Tools from the left menuAMS Select Configure / Setup, Analog Output from the menu AMS Suite Rosemount 5300 Series Appendix F Level Transducer Block DefinitionTransmitter Channel Linearization Channel Definitions Parameters DescriptionsChannels for the Rosemount 5300 Series are the following Table F-1. Channel Assignments Transducertype Geomtankheight Table F-3. Probe Type Maxupperproductthickness 00809-0100-4530, Rev BA July Table F-4. Device Mode Table F-5. EnvironmentTable F-6. Presentation Table F-7. LCD Parameters Table F-9. Measurement Mode Table F-8. Product Dielectrical Range Supported Units Unit Codes Diagnostics Device Errors Bit Number Value Description Corrective action Rosemount 5300 Series Register Access Transducer Block Parameters Table G-1. Register Access Transducer Block ParametersAppendix G Register Transducer Block Parameter Index Description Parameter Index Description Number DBREG2FLOAT Rosemount 5300 Series Appendix H Advanced Configuration Transducer Block Advanced Configuration Transducer Block ParametersVolume measurements Amplitudethresholdcurve Volstraptablelength Rosemount 5300 Series Appendix I Resource Transducer Block Overview Parameters and DescriptionsDefinition Cycletype Maintpri Saveconfignow PlantWeb Alerts Maintenabled Advisory Alarms Alarm Priority Process Alarms Recommended Actions for PlantWeb AlertsPriority RB.RECOMMENDEDACTION Appendix J Analog-Input Block Figure J-1. Analog-Input Block Alarmhys Parameter Index Units Description Number Simulation Device Figure J-2. Analog Input Function Block Schematic Damping Signal Conversion Block Errors ModesTable J-2. Blockerr Conditions Condition Condition Name and Description Number Alarm Detection Priority Number Advanced Features Status Handling Configure the AI Block Table J-5. Level Rate Table J-6. Temperature Table J-7. Signal StrengthTable J-8. Volume Rosemount 5300 Series Index Numerics Ioopts Varindex Index-4 Page Emerson Process Management