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Emerson Process Management manual Rosemount 5300 Series

Models: 5300

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Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Figure B-26. Installation Drawing for hazardous location installation of intrinsically safe ATEX and IECEx approved apparatus.

B-25

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Emerson Process Management manual Rosemount 5300 Series

Contents

00809-0100-4530, Rev BA July Reference ManualPage North American Response Center Page Table of Contents Configuration Electrical InstallationOperation Service TroubleshootingAppendix a Safety Instrumented Systems 4-20 mA onlyReference Data Appendix F Appendix CAppendix H Appendix GAppendix Electrical shock could cause death or serious injury Safety MessagesSection Introduction Explosions could result in death or serious injuryManual Overview Service Support Product RECYCLING/DISPOSAL Transmitter Overview Signal Amplitude Reference Pulse Level Interface Level TimeApplications Tank 5303 ½ NPT Components of the TransmitterLead M50 nut Cable Remote Connection Dual Compartment Housing Bolt BracketMinimum load resistance 250 Ω within the loop is required System Architecture4-20 mA 20 mA/HARTHost/DCS system e.g. DeltaV Foundation Fieldbus system architectureTank Environment Considerations Probe Selection GuideRigid Single Flexible Single Coaxial Flexible TwinConstant Transition ZonesDielectric Flexible Single Lead CoaxialBridging Foam Vapor Boiling Hydrocarbons Process CharacteristicsSticky applications, periodic cleaning may be required CoatingInterface Measuring RangeMinimum Dielectric Constant at Maximum Measuring Range Upper product dielectric constant Flexible Single Lead ProductLower product Vessel CharacteristicsHeating Coils, Agitators Tank Shape Emulsion LayersProcedure InstallationFollow these steps for proper installation Rosemount 5300 Series Process leaks could result in death or serious injury Mechanical InstallationRosemount 5300 Series Threaded Connection MountingConsiderations Process ConnectionDiameter D1 Recommended Single Rigid/Flexible CoaxialRecommended Nozzle Diameter DIn./DN50 Installation of Single Lead Probes Non-metallic VesselsLong Stud Metal flange Ø2 Metal sheetConsiderations for Solid Applications Installation in Concrete SilosMetal Pellets Cement Mounting in Chamber/ Still PipeMaterial PolypropyleneProbe Type Recommended Diameter Minimum Diameter Rigid SingleRosemount 5300 Series Rosemount 5300 benefits Considerations when changing to RosemountReplacing a Displacer An Existing Displacer Chamber Required Probe Length Depending on Chamber ManufacturersFree Space Inlet pipe Agitator Heating coils Mounting PositionRecommended Mounting for Solids Insulated Tanks Ambient Temperature F CHthp version Tank insulation Flange Connection Qualified personnel perform the installationTransmitter head Nut Bolts Flange Probe Gasket Tank flange Nut Tank connection Probe Sealant on threads or Threaded ConnectionTransmitter head Nut Flange nut Bolts Probe Gasket Tank flangeTri-Clamp Connection Connect the transmitter head on the probe Fasten the housing support to the bracketBracket Mounting Mount the bracket to the poleRigid Single Lead Shortening the ProbeHthp Coaxial and Ptfe probes must not be shortened Flexible Twin/Single LeadRigid Twin Lead Centering piece is CoaxialHthp coaxial probe must not Be cut in fieldAnchoring Flexible Twin/Single Lead probe with weight and ringFlexible Twin/Single Lead probe with weight and magnet Weight with internal threads M8x14 Ring MagnetDrain Coaxial probeRigid Twin Lead probe Flexible Single Lead probeAlternative chuck for Flexible Single Lead probes Solid Applications≥ 1cm/m Mounting a Centering Disc on Flexible Single Probes Mounting a Centering Disc for Pipe InstallationsRigid Single Lead probe 13 mm Mounting a Centering Disc on Rigid Single ProbesSecure the split pin Bushing Rigid Single Lead probe 8 mmRosemount 5300 Series Electrical Installation Avoid contact with leads and terminals Hazardous Areas CABLE/CONDUIT Entries Grounding Cable Selection75 mA Power Requirements Maximum Loop ResistanceHart CurrentConnecting the Transmitter Field Non-Intrinsically Safe OutputCommunicator Radar Transmitter AMS Suite Hart modem Ui=30 Ii=130 mA Pi=1 W Ci=7.26 nF Li=0 Is parameters1Approved is Barrier Power supplies Power RequirementsApproval Type Power Supply Vdc Grounding Foundation Fieldbus Shield Wire GroundConnecting Fieldbus Devices Non-Intrinsically Safe Output Fisco is parameters Ui=30 Ii=300 mA Pi=1.5 W ATEX, 1.3 W FM Ci=7.26 nF Li=0Ui=17.5 Ii=380 mA Pi=5.32 W Ci=0 Li=0 Intrinsically Safe Barrier Optional DevicesTri-Loop Hart to analog converter DIN Rail Mounted Hart Tri-Loop Burst Input to Tri-LoopField Signal Indicator Section Configuration Overview Rosemount 5300 Series Measurement Units Tank and Probe Geometry Basic Configuration ParametersNozzle Height Tank HeightMounting Type Inner DiameterRapid Level Changes Measurement ModeTank Environment Hold Off/Upper Null ZoneTank Type Volume ConfigurationStrapping Table Vertical Bullet Standard Tank ShapesVertical Cylinder Horizontal CylinderUpper/Lower Range Value Output Source/Primary VariableHigh 20.5 mA 22.5 mA Alarm ModeLevel MA Saturation Values MA Alarm Value High 20.8 mABasic Configuration Using a 375 Field Communicator Diagnostics/Tools SetupProcess Variables Software Basic Configuration Using Rosemount Radar MasterSystem Requirements Help In RRM HardwareGetting Started Installing the RRM software for Hart communicationRestart the computer Specifying the COM PortTo set the COM port buffers Click the OK buttonInstalling the RRM Software for Foundation Fieldbus Select the Measurement Units tab Specifying Measurement UnitsUsing the Setup Functions Run Wizard Guided SetupGeneral Information Device PropertiesProbe Geometry Hart command 2, 1 Foundation Fieldbus parameter Dielectric Constant/Dielectric Range Process ConditionsRosemount 5300 Series Tank Length VolumeVolume Offset Tank DiameterAnalog Output Hart Finish Configuration WizardDevice Specific Configuration Restart the Transmitter BackupView Measured Values Rosemount 5300 Series Configure/Setup Basic Configuration Using AMS Suite HartBasic Configuration Using Deltav Rosemount 5300 Series Rosemount 5300 Series Transducer 1100MEASMODE Tank Length Foundation Fieldbus parameter Volume Offset Foundation Fieldbus parameterSee Volume Configuration on page 5-7for more information Diameter Foundation Fieldbus parameterAssigning Device Tag and Node Address Foundation Fieldbus OverviewRegister Transducer Block Advanced Configuration Transducer BlockFoundation Fieldbus Block Operation Level Transducer BlockFunction Block Summary Analog Input BlockOutd AI Block Configure the AI BlockDirect IndirectLtype is Indirect Indirect Square RootXdscale and Outscale Ltype is DirectLevel Rate TemperatureSignal Strength Engineering UnitsRadar Level Transmitter, Level Value SolutionParameter Configured Values Application Example100% 46 ft 14 m Radar Level Gauge, Level value in percent %Level Measurement percent Function Block 100% 10ft 3 m 33 ft 10 mLevel Measurement Function Block Interface Level MeasurementVariables Assignment TRI-LOOP Hart to Analog ConverterVariable Units DIN Rail Mounted To turn off the Burst ModeControl Room Hart MULTI-DROP Configuration Rosemount 5300 Series Section Operation Measurement value Using the Display PanelError messages are listed in section LCD Error Messages on Viewing Measurement DataSpecifying Display Panel Variables Using a Handheld CommunicatorUsing Rosemount Radar Master RRM Device Config GeneralLCD tab Using AMSUsing DeltaV LCD parameters and presentation on display LCD ParametersParameter Presentation on display Description Presentation Analog Output value in RRM Viewing Measurement Data in RRMViewing Measurement Data in AMS Suite Level values Interface Level values Viewing Measurement Data in DeltaVRosemount 5300 Series Foundation Fieldbus Error Messages Service and TroubleshootingExplosions could result in death or serious injury Distance, m Analyzing the Measurement SignalRosemount 5300 Series Amplitude, mV Surface Pulse not FoundAmplitude, mV Disturbing Echo Actual surface Probe End ProjectionAs product Surface Distance, m Disturbances at the Top of the Tank Measurement signalDisturbance Echo Handling Amplitude Threshold CurveInterface Pulse not Found Amplitude, mV Distance, m Signal Quality MetricsUsing the Rosemount Radar Master Using the Echo Curve AnalyzerDevice Config Tools Measurement Output Configuration Mode TabMeasure and Learn Set threshold Play Record tank spectra Play continuously updates the spectrumView/Record ModeTab AdvancedViewing the Echo Curve Threshold SettingsTo adjust the amplitude thresholds Record Tank SpectraRosemount 5300 Series Interface Distance Interface Measurements with Fully Submerged ProbesProduct Level is ignored Interface Level is measured Analog Output Calibration Distance calibration Level and Distance CalibrationLevel calibration Reference Point Distance Reference Gauge Height Level 12. Distance and Level calibrationLogging Measurement Data Update rate Start LogBrowse Backup File Reader Backing UP Transmitter ConfigurationConfiguration Report Choose the Factory Settings option Reset to Factory SettingsFactory Settings Rosemount Radar Master DiagnosticsDeltaV Hart commandStatus Mode RRM choose menu option ToolsSimulation ModeChoose the Simulation Mode option Simulation ModeUnlock/Lock Enter Service Mode in RRMWrite Protecting a Transmitter Choose the Unlock/Lock Device optionViewing Input and Holding Registers Put the protection Nut Removing the Transmitter HeadNut Put the protection Plug hereProbe and Firmware Compatibility Changing a ProbeFirmware Version Check the manufacturing date on the transmitter head label Check Firmware and Probe VersionCheck the R2, VC marking on the probe Transmitter Head Nut Process Seal Probe Changing the ProbeGWR Series Near Zone Near ZoneFirmware Version Rigid Probes Flexible Probes 3for information on possible causes Diagnostic MessagesTroubleshooting Chart Symptom Possible cause ActionSurface Pulse Not Found on Message Description Action Device StatusNormally result in Analog Output alarm ErrorsErrors are indicated in RRM in the Diagnostics window RRM, warnings are indicated in the Diagnostics window AlarmsMeasurement Status Rosemount 5300 Series Interface Status Volume Calculation Status375 Handheld Communicator, or in RRM are shown in Table Analog Output Status10. Analog Output Status Error Message Description LCD Error MessagesFor more information on errors, see Errors on Error MessageSeconds Code ErrorExample Flashing LED14. Resource Block Summarystatus messages Block ErrorsResource Block 13lists conditions reported in the Blockerr parameterCondition Condition Name and Description Power UpAnalog Input AI Function Block 17. Transducer Block Xderr messagesSymptom Possible Causes Recommended Actions 00809-0100-4530, Rev BA July 19. Troubleshooting AI blockSection Safety Instrumented Systems 4-20 mA onlyRosemount 5300 Series Prior-Use Option Model Codes Safety Device QS OptionApplicable Models Skill Level of PersonnelHazardous Current Functional Specifications InstallationDamping Minimum input voltage Ui at different currentsGeneral Alarm and Saturation LevelsOperation and Maintenance Write Protection Site AcceptanceProof test Inspection References Specifications Failure Rate Data Useful LifetimeSpare Parts Terms and Definitions Rosemount 5300 Series Measuring Performance Display / ConfigurationAppendix a Reference Data GeneralMechanical ElectricEnvironment Temperature F C Process Temperature and Pressure RatingPressure psig bar Temperature F C Flange Rating Standards Flange Connection RatingFisher & Masoneilan Ambient TemperatureJIS Remote Remote Housing Measuring RangeProbe Type 4A, 4B DimensionalDimensions are in inches millimeters Drawings½ 14 NPT Optional adapters M20x1.5, eurofast and minifast 10.1 15.6 In. s52 ½ in. s60 NPT 1/1½/2 inch10.1 In. s60Probe with Flange Connection Probe Type 5A, 5BRosemount 5300 Series Option W2 140 4 and 6 mm Figure A-11. Flexible Single Lead with threaded connectionProbe Type 3A, 3B Figure A-12. Coaxial probe with flange connection10.1 In. s52 15.6 ½ in. s60 ≤ 20 feet 6 m 1½ inchS60 ≤ 10 feet 3 m 24 6 Ø 0.31 ½ in. s52 In. s60 10.2 Flange Probe Type 1A½ inch NPT 1½ / 2 inch 10.2 ½ 14 NPT≤ 164 feet 50 m Flange 10.2 Probe Type 2APipe diameter max 2.5 in mm Figure A-16. Bracket mountingFigure A-17. Remote housing Model Code 5301 and 5302 Level and/or Interface in Liquids Ordering InformationCode Total Probe Length 13 in./cm Code Probe Type Process Connection Probe LengthsCode Probe Length Units Code Total Probe Length 13 feet/mTri-Clamp Fittings14 Probe Type EN DIN Flanges15JIS Flanges15 Connections14 Probe TypeQx Special Certifications Special Configuration SoftwareCode Hazardous Locations Certifications Code OptionsConsolidate to Chamber PlantWeb Diagnostic FunctionalityRemote Housing Mounting Centering Discs Outer DiameterCode Total Probe Length 5 feet/m Code Signal OutputModel Code 5303, Level for Solids Model Product DescriptionConnections6 Probe Type Flanges6EN DIN Flanges7 JIS Flanges7Special Certifications 3.2 ft. Remote Housing Mounting Cable and Bracket Spare Parts Spare parts list Transmitter head Model 5301/5302/5303CSA Fisco Intrinsic Safety2 Code Material of Construction4 Process Probe Type Spare parts list Probe Model 5301/5302/5303For other o-ring materials EN DIN Flanges13 Code Total Probe Length 12 feet/mCode Total Probe Length 12 in./cm Flanges15Tri-Clamp Fittings15 Probe Type EN DIN Flanges14JIS Flanges13 Connections15 Probe TypeIn. Centering disc21 In. Centering disc PTFE22 Centering discs1 Other accessoriesRemote Housing / Bracket Mounting Other sparesRosemount 5300 Series Rosemount 5300 Series Appendix B Product Certifications EU Conformity European Atex Directive Information Intrinsic SafetySpecial Conditions for Safe Use Rosemount 5300 Series Rosemount 5300 Series Flameproof Rosemount 5300 Series E3/HART I3/HART E3/FIELDBUS I3/FIELDBUS Rosemount 5300 Series Factory Mutual FM Approvals Rosemount 5300 Series Explosion Proof This product meets the Dual Seal Requirements of ANSI/ISA Dual seal maintenanceDual seal annunciation Rosemount 5300 Series Explosion Proof Conditions of Certification Iecex ApprovalRosemount 5300 Series Rosemount 5300 Series Flameproof Rosemount 5300 Series Combination Approvals Approval Drawings Rosemount 5300 Series Rosemount 5300 Series Rosemount 5300 Series Rosemount 5300 Series Appendix C Advanced Configuration Rosemount 5300 Series Distance Offset Tank Height Product Level Upper Reference Point TransmitterTrim Near Zone Using the Trim Near Zone FunctionHandling of Disturbances from Nozzle Trim Near ZoneClick Trim Near Zone Figure C-3. Trim Near Zone using RRMRosemount 5300 Series Figure C-4. Upper Null Zone Changing the Upper Null ZoneInterface Threshold Automatic Surface ThresholdProbe End Threshold Reference ThresholdFull Tank Threshold Offset Probe End pulse Probe END ProjectionActual Probe End position Apparent Probe Optional configurations Figure C-10. Echo Tracking Echo TrackingDamping Use Automatic Echo Tracking SettingsVapor Dielectric Constant Lower Product Dielectric Dielectric Constant SettingsStatic Vapor Compensation Lower ProductDynamic Vapor Compensation Temperature oF/oC Dielectric constant Pressure Pressure BarDielectric constant Vapor Compensation VC marking on tank seal Figure C-14. Single Rigid Hthp with VC marking on the probeFigure C-15. Minimum requirements Installation SetupClick the Calibrate Vapor Compensation button To calibrate Dynamic Vapor CompensationCurve ATC Signal Quality MetricsFollowing diagnostics measurements are available Surface Threshold=Metrics in RRM Viewing Signal QualityOption and select the Signal Quality Metrics tab Diagnostics SuiteSignal Quality Surface / Noise Margin Appendix D Remote Mounting Remote HOUSING, NEW UnitsConnect the transmitter head on the housing support Mount the probe housing on the probeRemote CONNECTION, Field Retrofit Remote Housing Configuration Performing Proof Test Field Communicator Appendix E Performing Proof TestHart Sequence 2, 6 Hart Sequence 3, 2, 1, 2 Enable write protectionRange 4mA RRM Tools / Echo Curve RRM Select Setup, Output from the menuAlarm Mode AOut Loop test Rosemount Radar Master RRMRosemount 5300 Series AMS Suite AMS Click Configure / Setup / Echo CurveAMS Select Device Diagnostics / Tools from the left menu AMS Select Configure / Setup, Analog Output from the menuRosemount 5300 Series Channel Linearization Appendix F Level Transducer BlockDefinition TransmitterTable F-1. Channel Assignments Channel DefinitionsParameters Descriptions Channels for the Rosemount 5300 Series are the followingTransducertype Geomtankheight Maxupperproductthickness Table F-3. Probe TypeTable F-7. LCD Parameters 00809-0100-4530, Rev BA July Table F-4. Device ModeTable F-5. Environment Table F-6. PresentationTable F-8. Product Dielectrical Range Table F-9. Measurement ModeUnit Codes Supported UnitsBit Number Value Description Corrective action Diagnostics Device ErrorsRosemount 5300 Series Parameter Index Description Register Access Transducer Block ParametersTable G-1. Register Access Transducer Block Parameters Appendix G Register Transducer BlockParameter Index Description Number DBREG2FLOAT Rosemount 5300 Series Advanced Configuration Transducer Block Parameters Appendix H Advanced Configuration Transducer BlockVolume measurements Amplitudethresholdcurve Volstraptablelength Rosemount 5300 Series Overview Parameters and Descriptions Appendix I Resource Transducer BlockDefinition Cycletype Maintpri Saveconfignow PlantWeb Alerts Advisory Alarms MaintenabledProcess Alarms Recommended Actions for PlantWeb Alerts Alarm PriorityPriority RB.RECOMMENDEDACTION Figure J-1. Analog-Input Block Appendix J Analog-Input BlockParameter Index Units Description Number AlarmhysDevice SimulationDamping Figure J-2. Analog Input Function Block SchematicSignal Conversion Condition Condition Name and Description Number Block ErrorsModes Table J-2. Blockerr ConditionsPriority Number Alarm DetectionStatus Handling Advanced FeaturesConfigure the AI Block Table J-5. Level Rate Table J-7. Signal Strength Table J-6. TemperatureTable J-8. Volume Rosemount 5300 Series Numerics IndexIoopts Varindex Index-4 Page Emerson Process Management