Rosemount 5300 Series | Emerson Process Management guide

Rosemount 5300 Series

Reference Manual

00809-0100-4530, Rev BA July 2009

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Emerson Process Management manual Rosemount 5300 Series

Contents

Reference Manual 00809-0100-4530, Rev BA JulyPage North American Response Center Page Table of Contents Electrical Installation Configuration Service Troubleshooting Operation Safety Instrumented Systems 4-20 mA only Appendix aReference Data Appendix C Appendix F Appendix G Appendix HAppendix Explosions could result in death or serious injury Safety MessagesSection Introduction Electrical shock could cause death or serious injury Manual Overview Service Support Product RECYCLING/DISPOSAL Signal Amplitude Reference Pulse Level Interface Level Time Transmitter Overview Applications Tank 5303 Components of the Transmitter ½ NPTLead Dual Compartment Housing Bolt Bracket M50 nut Cable Remote Connection 20 mA/HART System Architecture4-20 mA Minimum load resistance 250 Ω within the loop is required Foundation Fieldbus system architecture Host/DCS system e.g. DeltaV Flexible Twin Probe Selection GuideRigid Single Flexible Single Coaxial Tank Environment Considerations Flexible Single Lead Coaxial Transition ZonesDielectric Constant Coating Process CharacteristicsSticky applications, periodic cleaning may be required Bridging Foam Vapor Boiling Hydrocarbons Measuring Range InterfaceMinimum Dielectric Constant at Maximum Measuring Range Flexible Single Lead Product Upper product dielectric constant Emulsion Layers Vessel CharacteristicsHeating Coils, Agitators Tank Shape Lower product Installation ProcedureFollow these steps for proper installation Rosemount 5300 Series Mechanical Installation Process leaks could result in death or serious injury Rosemount 5300 Series Process Connection MountingConsiderations Threaded Connection Nozzle Diameter D Single Rigid/Flexible CoaxialRecommended Diameter D1 Recommended Metal flange Ø2 Metal sheet Installation of Single Lead Probes Non-metallic VesselsLong Stud In./DN50 Installation in Concrete Silos Considerations for Solid ApplicationsMetal Polypropylene Mounting in Chamber/ Still PipeMaterial Pellets Cement Rigid Single Probe Type Recommended Diameter Minimum Diameter Rosemount 5300 Series Required Probe Length Depending on Chamber Manufacturers Considerations when changing to RosemountReplacing a Displacer An Existing Displacer Chamber Rosemount 5300 benefits Free Space Mounting Position Inlet pipe Agitator Heating coils Recommended Mounting for Solids Ambient Temperature F C Insulated TanksHthp version Tank insulation Qualified personnel perform the installation Flange ConnectionTransmitter head Nut Bolts Flange Probe Gasket Tank flange Flange nut Bolts Probe Gasket Tank flange Threaded ConnectionTransmitter head Nut Nut Tank connection Probe Sealant on threads or Tri-Clamp Connection Mount the bracket to the pole Fasten the housing support to the bracketBracket Mounting Connect the transmitter head on the probe Flexible Twin/Single Lead Shortening the ProbeHthp Coaxial and Ptfe probes must not be shortened Rigid Single Lead Rigid Twin Lead Be cut in field CoaxialHthp coaxial probe must not Centering piece is Weight with internal threads M8x14 Ring Magnet Flexible Twin/Single Lead probe with weight and ringFlexible Twin/Single Lead probe with weight and magnet Anchoring Flexible Single Lead probe Coaxial probeRigid Twin Lead probe Drain Solid Applications Alternative chuck for Flexible Single Lead probes≥ 1cm/m Mounting a Centering Disc for Pipe Installations Mounting a Centering Disc on Flexible Single Probes Mounting a Centering Disc on Rigid Single Probes Rigid Single Lead probe 13 mmSecure the split pin Rigid Single Lead probe 8 mm Bushing Rosemount 5300 Series Electrical Installation Avoid contact with leads and terminals CABLE/CONDUIT Entries Grounding Cable Selection Hazardous Areas Current Power Requirements Maximum Loop ResistanceHart 75 mA Connecting the Transmitter Non-Intrinsically Safe Output FieldCommunicator Radar Transmitter AMS Suite Hart modem Is parameters1 Ui=30 Ii=130 mA Pi=1 W Ci=7.26 nF Li=0Approved is Barrier Power Requirements Power suppliesApproval Type Power Supply Vdc Shield Wire Ground Grounding Foundation Fieldbus Connecting Fieldbus Devices Non-Intrinsically Safe Output Ui=30 Ii=300 mA Pi=1.5 W ATEX, 1.3 W FM Ci=7.26 nF Li=0 Fisco is parametersUi=17.5 Ii=380 mA Pi=5.32 W Ci=0 Li=0 DIN Rail Mounted Hart Tri-Loop Burst Input to Tri-Loop Optional DevicesTri-Loop Hart to analog converter Intrinsically Safe Barrier Field Signal Indicator Section Configuration Overview Rosemount 5300 Series Basic Configuration Parameters Measurement Units Tank and Probe Geometry Inner Diameter Tank HeightMounting Type Nozzle Height Hold Off/Upper Null Zone Measurement ModeTank Environment Rapid Level Changes Volume Configuration Tank TypeStrapping Table Horizontal Cylinder Standard Tank ShapesVertical Cylinder Vertical Bullet Output Source/Primary Variable Upper/Lower Range Value High 20.8 mA Alarm ModeLevel MA Saturation Values MA Alarm Value High 20.5 mA 22.5 mA Basic Configuration Using a 375 Field Communicator Setup Diagnostics/ToolsProcess Variables Hardware Basic Configuration Using Rosemount Radar MasterSystem Requirements Help In RRM Software Installing the RRM software for Hart communication Getting Started Click the OK button Specifying the COM PortTo set the COM port buffers Restart the computer Installing the RRM Software for Foundation Fieldbus Specifying Measurement Units Select the Measurement Units tab Using the Setup Functions Guided Setup Run Wizard Device Properties General Information Probe Geometry Hart command 2, 1 Foundation Fieldbus parameter Process Conditions Dielectric Constant/Dielectric Range Rosemount 5300 Series Tank Diameter VolumeVolume Offset Tank Length Finish Configuration Wizard Analog Output Hart Device Specific Configuration Backup Restart the TransmitterView Measured Values Rosemount 5300 Series Basic Configuration Using AMS Suite Hart Configure/Setup Basic Configuration Using Deltav Rosemount 5300 Series Rosemount 5300 Series Transducer 1100MEASMODE Diameter Foundation Fieldbus parameter Volume Offset Foundation Fieldbus parameterSee Volume Configuration on page 5-7for more information Tank Length Foundation Fieldbus parameter Foundation Fieldbus Overview Assigning Device Tag and Node Address Level Transducer Block Advanced Configuration Transducer BlockFoundation Fieldbus Block Operation Register Transducer Block Analog Input Block Function Block SummaryOutd Indirect Configure the AI BlockDirect AI Block Ltype is Direct Indirect Square RootXdscale and Outscale Ltype is Indirect Engineering Units TemperatureSignal Strength Level Rate Application Example SolutionParameter Configured Values Radar Level Transmitter, Level Value Radar Level Gauge, Level value in percent % 100% 46 ft 14 mLevel Measurement percent Function Block Interface Level Measurement 100% 10ft 3 m 33 ft 10 mLevel Measurement Function Block TRI-LOOP Hart to Analog Converter Variables AssignmentVariable Units To turn off the Burst Mode DIN Rail MountedControl Room Hart MULTI-DROP Configuration Rosemount 5300 Series Section Operation Viewing Measurement Data Using the Display PanelError messages are listed in section LCD Error Messages on Measurement value Device Config General Using a Handheld CommunicatorUsing Rosemount Radar Master RRM Specifying Display Panel Variables Using AMS LCD tab Using DeltaV LCD Parameters LCD parameters and presentation on displayParameter Presentation on display Description Viewing Measurement Data in RRM Presentation Analog Output value in RRM Viewing Measurement Data in AMS Suite Viewing Measurement Data in DeltaV Level values Interface Level values Rosemount 5300 Series Service and Troubleshooting Foundation Fieldbus Error Messages Explosions could result in death or serious injury Analyzing the Measurement Signal Distance, m Rosemount 5300 Series Surface Pulse not Found Amplitude, mV Probe End Projection Amplitude, mV Disturbing Echo Actual surfaceAs product Surface Distance, m Amplitude Threshold Curve Measurement signalDisturbance Echo Handling Disturbances at the Top of the Tank Interface Pulse not Found Signal Quality Metrics Amplitude, mV Distance, m Using the Echo Curve Analyzer Using the Rosemount Radar MasterDevice Config Tools Configuration Mode Tab Measurement OutputMeasure and Learn Set threshold Advanced Record tank spectra Play continuously updates the spectrumView/Record ModeTab Play Record Tank Spectra Threshold SettingsTo adjust the amplitude thresholds Viewing the Echo Curve Rosemount 5300 Series Interface Measurements with Fully Submerged Probes Interface DistanceProduct Level is ignored Interface Level is measured Analog Output Calibration Level and Distance Calibration Distance calibrationLevel calibration 12. Distance and Level calibration Reference Point Distance Reference Gauge Height Level Update rate Start Log Logging Measurement DataBrowse Backing UP Transmitter Configuration Backup File Reader Configuration Report Reset to Factory Settings Choose the Factory Settings optionFactory Settings Diagnostics Rosemount Radar Master Hart command DeltaVStatus Simulation Mode RRM choose menu option ToolsSimulation ModeChoose the Simulation Mode option Mode Choose the Unlock/Lock Device option Enter Service Mode in RRMWrite Protecting a Transmitter Unlock/Lock Viewing Input and Holding Registers Plug here Removing the Transmitter HeadNut Put the protection Put the protection Nut Changing a Probe Probe and Firmware CompatibilityFirmware Version Check Firmware and Probe Version Check the manufacturing date on the transmitter head labelCheck the R2, VC marking on the probe Changing the Probe Transmitter Head Nut Process Seal Probe Near Zone GWR Series Near ZoneFirmware Version Rigid Probes Flexible Probes Symptom Possible cause Action Diagnostic MessagesTroubleshooting Chart 3for information on possible causes Surface Pulse Not Found on Device Status Message Description Action Errors Normally result in Analog Output alarmErrors are indicated in RRM in the Diagnostics window Alarms RRM, warnings are indicated in the Diagnostics window Measurement Status Rosemount 5300 Series Volume Calculation Status Interface Status Analog Output Status 375 Handheld Communicator, or in RRM are shown in Table10. Analog Output Status Error Message LCD Error MessagesFor more information on errors, see Errors on Error Message Description Flashing LED Code ErrorExample Seconds 13lists conditions reported in the Blockerr parameter Block ErrorsResource Block 14. Resource Block Summarystatus messages 17. Transducer Block Xderr messages Power UpAnalog Input AI Function Block Condition Condition Name and Description 00809-0100-4530, Rev BA July 19. Troubleshooting AI block Symptom Possible Causes Recommended Actions Safety Instrumented Systems 4-20 mA only Section Rosemount 5300 Series Skill Level of Personnel Safety Device QS OptionApplicable Models Prior-Use Option Model Codes Minimum input voltage Ui at different currents Functional Specifications InstallationDamping Hazardous Current Write Protection Site Acceptance Alarm and Saturation LevelsOperation and Maintenance General Proof test References Specifications Failure Rate Data Useful Lifetime InspectionSpare Parts Terms and Definitions Rosemount 5300 Series General Display / ConfigurationAppendix a Reference Data Measuring Performance Electric Mechanical Environment Process Temperature and Pressure Rating Temperature F CPressure psig bar Temperature F C Flange Connection Rating Flange Rating Standards Ambient Temperature Fisher & MasoneilanJIS Remote Housing Measuring Range Remote Drawings DimensionalDimensions are in inches millimeters Probe Type 4A, 4B ½ 14 NPT Optional adapters M20x1.5, eurofast and minifast In. s60 NPT 1/1½/2 inch10.1 10.1 15.6 In. s52 ½ in. s60 Probe Type 5A, 5B Probe with Flange Connection Rosemount 5300 Series Figure A-11. Flexible Single Lead with threaded connection Option W2 140 4 and 6 mm Figure A-12. Coaxial probe with flange connection Probe Type 3A, 3B ≤ 20 feet 6 m 1½ inch 10.1 In. s52 15.6 ½ in. s60 NPT 1½ / 2 inch 10.2 ½ 14 NPT Probe Type 1A½ inch S60 ≤ 10 feet 3 m 24 6 Ø 0.31 ½ in. s52 In. s60 10.2 Flange Probe Type 2A ≤ 164 feet 50 m Flange 10.2 Figure A-16. Bracket mounting Pipe diameter max 2.5 in mm Figure A-17. Remote housing Ordering Information Model Code 5301 and 5302 Level and/or Interface in Liquids Code Total Probe Length 13 feet/m Code Probe Type Process Connection Probe LengthsCode Probe Length Units Code Total Probe Length 13 in./cm Connections14 Probe Type EN DIN Flanges15JIS Flanges15 Tri-Clamp Fittings14 Probe Type Code Options Special Configuration SoftwareCode Hazardous Locations Certifications Qx Special Certifications Centering Discs Outer Diameter PlantWeb Diagnostic FunctionalityRemote Housing Mounting Consolidate to Chamber Model Product Description Code Signal OutputModel Code 5303, Level for Solids Code Total Probe Length 5 feet/m JIS Flanges7 Flanges6EN DIN Flanges7 Connections6 Probe Type Special Certifications 3.2 ft. Remote Housing Mounting Cable and Bracket Spare parts list Transmitter head Model 5301/5302/5303 Spare Parts CSA Fisco Intrinsic Safety2 Spare parts list Probe Model 5301/5302/5303 Code Material of Construction4 Process Probe TypeFor other o-ring materials Flanges15 Code Total Probe Length 12 feet/mCode Total Probe Length 12 in./cm EN DIN Flanges13 Connections15 Probe Type EN DIN Flanges14JIS Flanges13 Tri-Clamp Fittings15 Probe Type In. Centering disc21 In. Centering disc PTFE22 Other spares Other accessoriesRemote Housing / Bracket Mounting Centering discs1 Rosemount 5300 Series Rosemount 5300 Series Appendix B Product Certifications EU Conformity Intrinsic Safety European Atex Directive InformationSpecial Conditions for Safe Use Rosemount 5300 Series Rosemount 5300 Series Flameproof Rosemount 5300 Series E3/HART I3/HART E3/FIELDBUS I3/FIELDBUS Rosemount 5300 Series Factory Mutual FM Approvals Rosemount 5300 Series Explosion Proof Dual seal maintenance This product meets the Dual Seal Requirements of ANSI/ISADual seal annunciation Rosemount 5300 Series Explosion Proof Iecex Approval Conditions of Certification Rosemount 5300 Series Rosemount 5300 Series Flameproof Rosemount 5300 Series Combination Approvals Approval Drawings Rosemount 5300 Series Rosemount 5300 Series Rosemount 5300 Series Rosemount 5300 Series Appendix C Advanced Configuration Rosemount 5300 Series Upper Reference Point Transmitter Distance Offset Tank Height Product Level Trim Near Zone Using the Trim Near Zone FunctionHandling of Disturbances from Nozzle Trim Near Zone Figure C-3. Trim Near Zone using RRM Click Trim Near Zone Rosemount 5300 Series Changing the Upper Null Zone Figure C-4. Upper Null Zone Automatic Surface Threshold Interface Threshold Reference Threshold Probe End ThresholdFull Tank Threshold Offset Probe END Projection Probe End pulseActual Probe End position Apparent Probe Optional configurations Echo Tracking Figure C-10. Echo Tracking Use Automatic Echo Tracking Settings Damping Lower Product Dielectric Constant SettingsStatic Vapor Compensation Vapor Dielectric Constant Lower Product Dielectric Temperature oF/oC Dielectric constant Pressure Pressure Bar Dynamic Vapor CompensationDielectric constant Vapor Compensation Figure C-14. Single Rigid Hthp with VC marking on the probe VC marking on tank seal Installation Setup Figure C-15. Minimum requirements To calibrate Dynamic Vapor Compensation Click the Calibrate Vapor Compensation button Surface Threshold= Signal Quality MetricsFollowing diagnostics measurements are available Curve ATC Diagnostics Suite Viewing Signal QualityOption and select the Signal Quality Metrics tab Metrics in RRM Signal Quality Surface / Noise Margin Remote HOUSING, NEW Units Appendix D Remote Mounting Mount the probe housing on the probe Connect the transmitter head on the housing support Remote CONNECTION, Field Retrofit Remote Housing Configuration Appendix E Performing Proof Test Performing Proof Test Field CommunicatorHart Sequence 2, 6 Enable write protection Hart Sequence 3, 2, 1, 2Range 4mA Rosemount Radar Master RRM RRM Select Setup, Output from the menuAlarm Mode AOut Loop test RRM Tools / Echo Curve Rosemount 5300 Series AMS Select Configure / Setup, Analog Output from the menu AMS Click Configure / Setup / Echo CurveAMS Select Device Diagnostics / Tools from the left menu AMS Suite Rosemount 5300 Series Transmitter Appendix F Level Transducer BlockDefinition Channel Linearization Channels for the Rosemount 5300 Series are the following Channel DefinitionsParameters Descriptions Table F-1. Channel Assignments Transducertype Geomtankheight Table F-3. Probe Type Maxupperproductthickness Table F-6. Presentation 00809-0100-4530, Rev BA July Table F-4. Device ModeTable F-5. Environment Table F-7. LCD Parameters Table F-9. Measurement Mode Table F-8. Product Dielectrical Range Supported Units Unit Codes Diagnostics Device Errors Bit Number Value Description Corrective action Rosemount 5300 Series Appendix G Register Transducer Block Register Access Transducer Block ParametersTable G-1. Register Access Transducer Block Parameters Parameter Index Description Parameter Index Description Number DBREG2FLOAT Rosemount 5300 Series Appendix H Advanced Configuration Transducer Block Advanced Configuration Transducer Block ParametersVolume measurements Amplitudethresholdcurve Volstraptablelength Rosemount 5300 Series Appendix I Resource Transducer Block Overview Parameters and DescriptionsDefinition Cycletype Maintpri Saveconfignow PlantWeb Alerts Maintenabled Advisory Alarms Alarm Priority Process Alarms Recommended Actions for PlantWeb AlertsPriority RB.RECOMMENDEDACTION Appendix J Analog-Input Block Figure J-1. Analog-Input Block Alarmhys Parameter Index Units Description Number Simulation Device Figure J-2. Analog Input Function Block Schematic Damping Signal Conversion Table J-2. Blockerr Conditions Block ErrorsModes Condition Condition Name and Description Number Alarm Detection Priority Number Advanced Features Status Handling Configure the AI Block Table J-5. Level Rate Table J-6. Temperature Table J-7. Signal StrengthTable J-8. Volume Rosemount 5300 Series Index Numerics Ioopts Varindex Index-4 Page Emerson Process Management