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Emerson Process Management manual Rosemount 5300 Series

Models: 5300

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Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

7. Select the TRANSDUCER1100 block and choose the Geometry tab.

8.Tank Height is the distance from the Upper Reference Point to the tank bottom (see “Tank and Probe Geometry” on page 5-4). Make sure that this number is as accurate as possible.

9.Select the Mounting Type used.

10.Select Inner Diameter if using pipe, chamber, or nozzle.

11.Type Nozzle Height if using nozzle.

FOUNDATION Fieldbus parameter:

TRANSDUCER 1100>GEOM_TANK_HEIGHT

TRANSDUCER 1100>MOUNTING_TYPE

TRANSDUCER 1100>PIPE_DIAMETER

TRANSDUCER 1100>NOZZLE_HEIGHT

12. Select the Environment tab.

13.Normally, the Measurement Mode does not need to be changed. The transmitter is pre-configured according to the specified model.

5-33

Image 105

Emerson Process Management manual Rosemount 5300 Series

Contents

00809-0100-4530, Rev BA July Reference ManualPage North American Response Center Page Table of Contents Configuration Electrical InstallationOperation Service TroubleshootingSafety Instrumented Systems 4-20 mA only Appendix aReference Data Appendix F Appendix CAppendix G Appendix HAppendix Section Introduction Safety MessagesExplosions could result in death or serious injury Electrical shock could cause death or serious injuryManual Overview Service Support Product RECYCLING/DISPOSAL Transmitter Overview Signal Amplitude Reference Pulse Level Interface Level TimeApplications Tank 5303 Components of the Transmitter ½ NPTLead M50 nut Cable Remote Connection Dual Compartment Housing Bolt Bracket4-20 mA System Architecture20 mA/HART Minimum load resistance 250 Ω within the loop is requiredHost/DCS system e.g. DeltaV Foundation Fieldbus system architectureRigid Single Flexible Single Coaxial Probe Selection GuideFlexible Twin Tank Environment ConsiderationsDielectric Transition ZonesFlexible Single Lead Coaxial ConstantSticky applications, periodic cleaning may be required Process CharacteristicsCoating Bridging Foam Vapor Boiling HydrocarbonsMeasuring Range InterfaceMinimum Dielectric Constant at Maximum Measuring Range Upper product dielectric constant Flexible Single Lead ProductHeating Coils, Agitators Tank Shape Vessel CharacteristicsEmulsion Layers Lower productInstallation ProcedureFollow these steps for proper installation Rosemount 5300 Series Process leaks could result in death or serious injury Mechanical InstallationRosemount 5300 Series Considerations MountingProcess Connection Threaded ConnectionRecommended Single Rigid/Flexible CoaxialNozzle Diameter D Diameter D1 RecommendedLong Stud Installation of Single Lead Probes Non-metallic VesselsMetal flange Ø2 Metal sheet In./DN50Installation in Concrete Silos Considerations for Solid ApplicationsMetal Material Mounting in Chamber/ Still PipePolypropylene Pellets CementProbe Type Recommended Diameter Minimum Diameter Rigid SingleRosemount 5300 Series Replacing a Displacer An Existing Displacer Chamber Considerations when changing to RosemountRequired Probe Length Depending on Chamber Manufacturers Rosemount 5300 benefitsFree Space Inlet pipe Agitator Heating coils Mounting PositionRecommended Mounting for Solids Ambient Temperature F C Insulated TanksHthp version Tank insulation Qualified personnel perform the installation Flange ConnectionTransmitter head Nut Bolts Flange Probe Gasket Tank flange Transmitter head Nut Threaded ConnectionFlange nut Bolts Probe Gasket Tank flange Nut Tank connection Probe Sealant on threads orTri-Clamp Connection Bracket Mounting Fasten the housing support to the bracketMount the bracket to the pole Connect the transmitter head on the probeHthp Coaxial and Ptfe probes must not be shortened Shortening the ProbeFlexible Twin/Single Lead Rigid Single LeadRigid Twin Lead Hthp coaxial probe must not CoaxialBe cut in field Centering piece isFlexible Twin/Single Lead probe with weight and magnet Flexible Twin/Single Lead probe with weight and ringWeight with internal threads M8x14 Ring Magnet AnchoringRigid Twin Lead probe Coaxial probeFlexible Single Lead probe DrainSolid Applications Alternative chuck for Flexible Single Lead probes≥ 1cm/m Mounting a Centering Disc on Flexible Single Probes Mounting a Centering Disc for Pipe InstallationsMounting a Centering Disc on Rigid Single Probes Rigid Single Lead probe 13 mmSecure the split pin Bushing Rigid Single Lead probe 8 mmRosemount 5300 Series Electrical Installation Avoid contact with leads and terminals Hazardous Areas CABLE/CONDUIT Entries Grounding Cable SelectionHart Power Requirements Maximum Loop ResistanceCurrent 75 mAConnecting the Transmitter Non-Intrinsically Safe Output FieldCommunicator Radar Transmitter AMS Suite Hart modem Is parameters1 Ui=30 Ii=130 mA Pi=1 W Ci=7.26 nF Li=0Approved is Barrier Power Requirements Power suppliesApproval Type Power Supply Vdc Grounding Foundation Fieldbus Shield Wire GroundConnecting Fieldbus Devices Non-Intrinsically Safe Output Ui=30 Ii=300 mA Pi=1.5 W ATEX, 1.3 W FM Ci=7.26 nF Li=0 Fisco is parametersUi=17.5 Ii=380 mA Pi=5.32 W Ci=0 Li=0 Tri-Loop Hart to analog converter Optional DevicesDIN Rail Mounted Hart Tri-Loop Burst Input to Tri-Loop Intrinsically Safe BarrierField Signal Indicator Section Configuration Overview Rosemount 5300 Series Measurement Units Tank and Probe Geometry Basic Configuration ParametersMounting Type Tank HeightInner Diameter Nozzle HeightTank Environment Measurement ModeHold Off/Upper Null Zone Rapid Level ChangesVolume Configuration Tank TypeStrapping Table Vertical Cylinder Standard Tank ShapesHorizontal Cylinder Vertical BulletUpper/Lower Range Value Output Source/Primary VariableLevel MA Saturation Values MA Alarm Value Alarm ModeHigh 20.8 mA High 20.5 mA 22.5 mABasic Configuration Using a 375 Field Communicator Setup Diagnostics/ToolsProcess Variables System Requirements Help In RRM Basic Configuration Using Rosemount Radar MasterHardware SoftwareGetting Started Installing the RRM software for Hart communicationTo set the COM port buffers Specifying the COM PortClick the OK button Restart the computerInstalling the RRM Software for Foundation Fieldbus Select the Measurement Units tab Specifying Measurement UnitsUsing the Setup Functions Run Wizard Guided SetupGeneral Information Device PropertiesProbe Geometry Hart command 2, 1 Foundation Fieldbus parameter Dielectric Constant/Dielectric Range Process ConditionsRosemount 5300 Series Volume Offset VolumeTank Diameter Tank LengthAnalog Output Hart Finish Configuration WizardDevice Specific Configuration Backup Restart the TransmitterView Measured Values Rosemount 5300 Series Configure/Setup Basic Configuration Using AMS Suite HartBasic Configuration Using Deltav Rosemount 5300 Series Rosemount 5300 Series Transducer 1100MEASMODE See Volume Configuration on page 5-7for more information Volume Offset Foundation Fieldbus parameterDiameter Foundation Fieldbus parameter Tank Length Foundation Fieldbus parameterAssigning Device Tag and Node Address Foundation Fieldbus OverviewFoundation Fieldbus Block Operation Advanced Configuration Transducer BlockLevel Transducer Block Register Transducer BlockAnalog Input Block Function Block SummaryOutd Direct Configure the AI BlockIndirect AI BlockXdscale and Outscale Indirect Square RootLtype is Direct Ltype is IndirectSignal Strength TemperatureEngineering Units Level RateParameter Configured Values SolutionApplication Example Radar Level Transmitter, Level ValueRadar Level Gauge, Level value in percent % 100% 46 ft 14 mLevel Measurement percent Level Measurement 100% 10ft 3 m 33 ft 10 mFunction Block Interface Level Measurement Function BlockTRI-LOOP Hart to Analog Converter Variables AssignmentVariable Units To turn off the Burst Mode DIN Rail MountedControl Room Hart MULTI-DROP Configuration Rosemount 5300 Series Section Operation Error messages are listed in section LCD Error Messages on Using the Display PanelViewing Measurement Data Measurement valueUsing Rosemount Radar Master RRM Using a Handheld CommunicatorDevice Config General Specifying Display Panel VariablesLCD tab Using AMSUsing DeltaV LCD Parameters LCD parameters and presentation on displayParameter Presentation on display Description Presentation Analog Output value in RRM Viewing Measurement Data in RRMViewing Measurement Data in AMS Suite Level values Interface Level values Viewing Measurement Data in DeltaVRosemount 5300 Series Foundation Fieldbus Error Messages Service and TroubleshootingExplosions could result in death or serious injury Distance, m Analyzing the Measurement SignalRosemount 5300 Series Amplitude, mV Surface Pulse not FoundProbe End Projection Amplitude, mV Disturbing Echo Actual surfaceAs product Surface Distance, m Disturbance Echo Handling Measurement signalAmplitude Threshold Curve Disturbances at the Top of the TankInterface Pulse not Found Amplitude, mV Distance, m Signal Quality MetricsUsing the Echo Curve Analyzer Using the Rosemount Radar MasterDevice Config Tools Configuration Mode Tab Measurement OutputMeasure and Learn Set threshold View/Record ModeTab Record tank spectra Play continuously updates the spectrumAdvanced PlayTo adjust the amplitude thresholds Threshold SettingsRecord Tank Spectra Viewing the Echo CurveRosemount 5300 Series Interface Measurements with Fully Submerged Probes Interface DistanceProduct Level is ignored Interface Level is measured Analog Output Calibration Level and Distance Calibration Distance calibrationLevel calibration Reference Point Distance Reference Gauge Height Level 12. Distance and Level calibrationUpdate rate Start Log Logging Measurement DataBrowse Backup File Reader Backing UP Transmitter ConfigurationConfiguration Report Reset to Factory Settings Choose the Factory Settings optionFactory Settings Rosemount Radar Master DiagnosticsHart command DeltaVStatus Choose the Simulation Mode option RRM choose menu option ToolsSimulation ModeSimulation Mode ModeWrite Protecting a Transmitter Enter Service Mode in RRMChoose the Unlock/Lock Device option Unlock/LockViewing Input and Holding Registers Nut Put the protection Removing the Transmitter HeadPlug here Put the protection NutChanging a Probe Probe and Firmware CompatibilityFirmware Version Check Firmware and Probe Version Check the manufacturing date on the transmitter head labelCheck the R2, VC marking on the probe Transmitter Head Nut Process Seal Probe Changing the ProbeNear Zone GWR Series Near ZoneFirmware Version Rigid Probes Flexible Probes Troubleshooting Chart Diagnostic MessagesSymptom Possible cause Action 3for information on possible causesSurface Pulse Not Found on Message Description Action Device StatusErrors Normally result in Analog Output alarmErrors are indicated in RRM in the Diagnostics window RRM, warnings are indicated in the Diagnostics window AlarmsMeasurement Status Rosemount 5300 Series Interface Status Volume Calculation StatusAnalog Output Status 375 Handheld Communicator, or in RRM are shown in Table10. Analog Output Status For more information on errors, see Errors on LCD Error MessagesError Message Error Message DescriptionExample Code ErrorFlashing LED SecondsResource Block Block Errors13lists conditions reported in the Blockerr parameter 14. Resource Block Summarystatus messagesAnalog Input AI Function Block Power Up17. Transducer Block Xderr messages Condition Condition Name and DescriptionSymptom Possible Causes Recommended Actions 00809-0100-4530, Rev BA July 19. Troubleshooting AI blockSection Safety Instrumented Systems 4-20 mA onlyRosemount 5300 Series Applicable Models Safety Device QS OptionSkill Level of Personnel Prior-Use Option Model CodesDamping Functional Specifications InstallationMinimum input voltage Ui at different currents Hazardous CurrentOperation and Maintenance Alarm and Saturation LevelsWrite Protection Site Acceptance GeneralProof test References Specifications Failure Rate Data Useful Lifetime InspectionSpare Parts Terms and Definitions Rosemount 5300 Series Appendix a Reference Data Display / ConfigurationGeneral Measuring PerformanceMechanical ElectricEnvironment Process Temperature and Pressure Rating Temperature F CPressure psig bar Temperature F C Flange Rating Standards Flange Connection RatingAmbient Temperature Fisher & MasoneilanJIS Remote Remote Housing Measuring RangeDimensions are in inches millimeters DimensionalDrawings Probe Type 4A, 4B½ 14 NPT Optional adapters M20x1.5, eurofast and minifast 10.1 NPT 1/1½/2 inchIn. s60 10.1 15.6 In. s52 ½ in. s60Probe with Flange Connection Probe Type 5A, 5BRosemount 5300 Series Option W2 140 4 and 6 mm Figure A-11. Flexible Single Lead with threaded connectionProbe Type 3A, 3B Figure A-12. Coaxial probe with flange connection10.1 In. s52 15.6 ½ in. s60 ≤ 20 feet 6 m 1½ inch½ inch Probe Type 1ANPT 1½ / 2 inch 10.2 ½ 14 NPT S60 ≤ 10 feet 3 m 24 6 Ø 0.31 ½ in. s52 In. s60 10.2 Flange≤ 164 feet 50 m Flange 10.2 Probe Type 2APipe diameter max 2.5 in mm Figure A-16. Bracket mountingFigure A-17. Remote housing Model Code 5301 and 5302 Level and/or Interface in Liquids Ordering InformationCode Probe Length Units Code Probe Type Process Connection Probe LengthsCode Total Probe Length 13 feet/m Code Total Probe Length 13 in./cmJIS Flanges15 EN DIN Flanges15Connections14 Probe Type Tri-Clamp Fittings14 Probe TypeCode Hazardous Locations Certifications Special Configuration SoftwareCode Options Qx Special CertificationsRemote Housing Mounting PlantWeb Diagnostic FunctionalityCentering Discs Outer Diameter Consolidate to ChamberModel Code 5303, Level for Solids Code Signal OutputModel Product Description Code Total Probe Length 5 feet/mEN DIN Flanges7 Flanges6JIS Flanges7 Connections6 Probe TypeSpecial Certifications 3.2 ft. Remote Housing Mounting Cable and Bracket Spare Parts Spare parts list Transmitter head Model 5301/5302/5303CSA Fisco Intrinsic Safety2 Spare parts list Probe Model 5301/5302/5303 Code Material of Construction4 Process Probe TypeFor other o-ring materials Code Total Probe Length 12 in./cm Code Total Probe Length 12 feet/mFlanges15 EN DIN Flanges13JIS Flanges13 EN DIN Flanges14Connections15 Probe Type Tri-Clamp Fittings15 Probe TypeIn. Centering disc21 In. Centering disc PTFE22 Remote Housing / Bracket Mounting Other accessoriesOther spares Centering discs1Rosemount 5300 Series Rosemount 5300 Series Appendix B Product Certifications EU Conformity Intrinsic Safety European Atex Directive InformationSpecial Conditions for Safe Use Rosemount 5300 Series Rosemount 5300 Series Flameproof Rosemount 5300 Series E3/HART I3/HART E3/FIELDBUS I3/FIELDBUS Rosemount 5300 Series Factory Mutual FM Approvals Rosemount 5300 Series Explosion Proof Dual seal maintenance This product meets the Dual Seal Requirements of ANSI/ISADual seal annunciation Rosemount 5300 Series Explosion Proof Conditions of Certification Iecex ApprovalRosemount 5300 Series Rosemount 5300 Series Flameproof Rosemount 5300 Series Combination Approvals Approval Drawings Rosemount 5300 Series Rosemount 5300 Series Rosemount 5300 Series Rosemount 5300 Series Appendix C Advanced Configuration Rosemount 5300 Series Distance Offset Tank Height Product Level Upper Reference Point TransmitterHandling of Disturbances from Nozzle Using the Trim Near Zone FunctionTrim Near Zone Trim Near ZoneClick Trim Near Zone Figure C-3. Trim Near Zone using RRMRosemount 5300 Series Figure C-4. Upper Null Zone Changing the Upper Null ZoneInterface Threshold Automatic Surface ThresholdReference Threshold Probe End ThresholdFull Tank Threshold Offset Probe END Projection Probe End pulseActual Probe End position Apparent Probe Optional configurations Figure C-10. Echo Tracking Echo TrackingDamping Use Automatic Echo Tracking SettingsStatic Vapor Compensation Dielectric Constant SettingsLower Product Vapor Dielectric Constant Lower Product DielectricTemperature oF/oC Dielectric constant Pressure Pressure Bar Dynamic Vapor CompensationDielectric constant Vapor Compensation VC marking on tank seal Figure C-14. Single Rigid Hthp with VC marking on the probeFigure C-15. Minimum requirements Installation SetupClick the Calibrate Vapor Compensation button To calibrate Dynamic Vapor CompensationFollowing diagnostics measurements are available Signal Quality MetricsSurface Threshold= Curve ATCOption and select the Signal Quality Metrics tab Viewing Signal QualityDiagnostics Suite Metrics in RRMSignal Quality Surface / Noise Margin Appendix D Remote Mounting Remote HOUSING, NEW UnitsConnect the transmitter head on the housing support Mount the probe housing on the probeRemote CONNECTION, Field Retrofit Remote Housing Configuration Appendix E Performing Proof Test Performing Proof Test Field CommunicatorHart Sequence 2, 6 Enable write protection Hart Sequence 3, 2, 1, 2Range 4mA Alarm Mode AOut Loop test RRM Select Setup, Output from the menuRosemount Radar Master RRM RRM Tools / Echo CurveRosemount 5300 Series AMS Select Device Diagnostics / Tools from the left menu AMS Click Configure / Setup / Echo CurveAMS Select Configure / Setup, Analog Output from the menu AMS SuiteRosemount 5300 Series Definition Appendix F Level Transducer BlockTransmitter Channel LinearizationParameters Descriptions Channel DefinitionsChannels for the Rosemount 5300 Series are the following Table F-1. Channel AssignmentsTransducertype Geomtankheight Maxupperproductthickness Table F-3. Probe TypeTable F-5. Environment 00809-0100-4530, Rev BA July Table F-4. Device ModeTable F-6. Presentation Table F-7. LCD ParametersTable F-8. Product Dielectrical Range Table F-9. Measurement ModeUnit Codes Supported UnitsBit Number Value Description Corrective action Diagnostics Device ErrorsRosemount 5300 Series Table G-1. Register Access Transducer Block Parameters Register Access Transducer Block ParametersAppendix G Register Transducer Block Parameter Index DescriptionParameter Index Description Number DBREG2FLOAT Rosemount 5300 Series Appendix H Advanced Configuration Transducer Block Advanced Configuration Transducer Block ParametersVolume measurements Amplitudethresholdcurve Volstraptablelength Rosemount 5300 Series Appendix I Resource Transducer Block Overview Parameters and DescriptionsDefinition Cycletype Maintpri Saveconfignow PlantWeb Alerts Advisory Alarms MaintenabledAlarm Priority Process Alarms Recommended Actions for PlantWeb AlertsPriority RB.RECOMMENDEDACTION Figure J-1. Analog-Input Block Appendix J Analog-Input BlockParameter Index Units Description Number AlarmhysDevice SimulationDamping Figure J-2. Analog Input Function Block SchematicSignal Conversion Modes Block ErrorsTable J-2. Blockerr Conditions Condition Condition Name and Description NumberPriority Number Alarm DetectionStatus Handling Advanced FeaturesConfigure the AI Block Table J-5. Level Rate Table J-6. Temperature Table J-7. Signal StrengthTable J-8. Volume Rosemount 5300 Series Numerics IndexIoopts Varindex Index-4 Page Emerson Process Management