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Emerson Process Management 5300 manual E3/HART I3/HART

Models: 5300

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Rosemount 5300 Series

Reference Manual

00809-0100-4530, Rev BA July 2009

NATIONAL SUPERVISION AND INSPECTION CENTER FOR EXPLOSION PROTECTION

AND SAFETY OF INSTRUMENTATION (NEPSI) APPROVALS

Figure B-6. Approval Label

National Supervision and

Inspection Center for Explosion

Protection and Safety of

Instrumentation (NEPSI)

HART Model

E3/HART

I3/HART

E3 Flameproof:

Ex iad IIC T4 (- 40 °C < Ta < + 70 °C)

I3 Intrinsically Safe:

•Ex ia IIC T4 (- 50 °C < Ta < + 70 °C)

•4-20 mA / HART model: Ui = 30 V, Ii = 130 mA, Pi = 1.0 W, Ci = 7.25 nF, Li ∼ 0 μΗ

Special Conditions for Safe Use (X):

Refer to Certificates: GYJ081080X for Ex ia IIC T4 and GYJ081130X for

Ex iad IIC T4.

B-8

Image 230

Emerson Process Management 5300 manual E3/HART I3/HART

Contents

Reference Manual 00809-0100-4530, Rev BA JulyPage North American Response Center Page Table of Contents Electrical Installation ConfigurationService Troubleshooting OperationReference Data Safety Instrumented Systems 4-20 mA onlyAppendix a Appendix C Appendix FAppendix Appendix GAppendix H Explosions could result in death or serious injury Safety MessagesSection Introduction Electrical shock could cause death or serious injuryManual Overview Service Support Product RECYCLING/DISPOSAL Signal Amplitude Reference Pulse Level Interface Level Time Transmitter OverviewApplications Tank 5303 Lead Components of the Transmitter½ NPT Dual Compartment Housing Bolt Bracket M50 nut Cable Remote Connection20 mA/HART System Architecture4-20 mA Minimum load resistance 250 Ω within the loop is requiredFoundation Fieldbus system architecture Host/DCS system e.g. DeltaVFlexible Twin Probe Selection GuideRigid Single Flexible Single Coaxial Tank Environment ConsiderationsFlexible Single Lead Coaxial Transition ZonesDielectric ConstantCoating Process CharacteristicsSticky applications, periodic cleaning may be required Bridging Foam Vapor Boiling HydrocarbonsMinimum Dielectric Constant at Maximum Measuring Range Measuring RangeInterface Flexible Single Lead Product Upper product dielectric constantEmulsion Layers Vessel CharacteristicsHeating Coils, Agitators Tank Shape Lower productFollow these steps for proper installation InstallationProcedure Rosemount 5300 Series Mechanical Installation Process leaks could result in death or serious injuryRosemount 5300 Series Process Connection MountingConsiderations Threaded ConnectionNozzle Diameter D Single Rigid/Flexible CoaxialRecommended Diameter D1 RecommendedMetal flange Ø2 Metal sheet Installation of Single Lead Probes Non-metallic VesselsLong Stud In./DN50Metal Installation in Concrete SilosConsiderations for Solid Applications Polypropylene Mounting in Chamber/ Still PipeMaterial Pellets CementRigid Single Probe Type Recommended Diameter Minimum DiameterRosemount 5300 Series Required Probe Length Depending on Chamber Manufacturers Considerations when changing to RosemountReplacing a Displacer An Existing Displacer Chamber Rosemount 5300 benefitsFree Space Mounting Position Inlet pipe Agitator Heating coilsRecommended Mounting for Solids Hthp version Tank insulation Ambient Temperature F CInsulated Tanks Transmitter head Nut Bolts Flange Probe Gasket Tank flange Qualified personnel perform the installationFlange Connection Flange nut Bolts Probe Gasket Tank flange Threaded ConnectionTransmitter head Nut Nut Tank connection Probe Sealant on threads orTri-Clamp Connection Mount the bracket to the pole Fasten the housing support to the bracketBracket Mounting Connect the transmitter head on the probeFlexible Twin/Single Lead Shortening the ProbeHthp Coaxial and Ptfe probes must not be shortened Rigid Single LeadRigid Twin Lead Be cut in field CoaxialHthp coaxial probe must not Centering piece isWeight with internal threads M8x14 Ring Magnet Flexible Twin/Single Lead probe with weight and ringFlexible Twin/Single Lead probe with weight and magnet AnchoringFlexible Single Lead probe Coaxial probeRigid Twin Lead probe Drain≥ 1cm/m Solid ApplicationsAlternative chuck for Flexible Single Lead probes Mounting a Centering Disc for Pipe Installations Mounting a Centering Disc on Flexible Single ProbesSecure the split pin Mounting a Centering Disc on Rigid Single ProbesRigid Single Lead probe 13 mm Rigid Single Lead probe 8 mm BushingRosemount 5300 Series Electrical Installation Avoid contact with leads and terminals CABLE/CONDUIT Entries Grounding Cable Selection Hazardous AreasCurrent Power Requirements Maximum Loop ResistanceHart 75 mAConnecting the Transmitter Communicator Radar Transmitter AMS Suite Hart modem Non-Intrinsically Safe OutputField Approved is Barrier Is parameters1Ui=30 Ii=130 mA Pi=1 W Ci=7.26 nF Li=0 Approval Type Power Supply Vdc Power RequirementsPower supplies Shield Wire Ground Grounding Foundation FieldbusConnecting Fieldbus Devices Non-Intrinsically Safe Output Ui=17.5 Ii=380 mA Pi=5.32 W Ci=0 Li=0 Ui=30 Ii=300 mA Pi=1.5 W ATEX, 1.3 W FM Ci=7.26 nF Li=0Fisco is parameters DIN Rail Mounted Hart Tri-Loop Burst Input to Tri-Loop Optional DevicesTri-Loop Hart to analog converter Intrinsically Safe BarrierField Signal Indicator Section Configuration Overview Rosemount 5300 Series Basic Configuration Parameters Measurement Units Tank and Probe GeometryInner Diameter Tank HeightMounting Type Nozzle HeightHold Off/Upper Null Zone Measurement ModeTank Environment Rapid Level ChangesStrapping Table Volume ConfigurationTank Type Horizontal Cylinder Standard Tank ShapesVertical Cylinder Vertical BulletOutput Source/Primary Variable Upper/Lower Range ValueHigh 20.8 mA Alarm ModeLevel MA Saturation Values MA Alarm Value High 20.5 mA 22.5 mABasic Configuration Using a 375 Field Communicator Process Variables SetupDiagnostics/Tools Hardware Basic Configuration Using Rosemount Radar MasterSystem Requirements Help In RRM SoftwareInstalling the RRM software for Hart communication Getting StartedClick the OK button Specifying the COM PortTo set the COM port buffers Restart the computerInstalling the RRM Software for Foundation Fieldbus Specifying Measurement Units Select the Measurement Units tabUsing the Setup Functions Guided Setup Run WizardDevice Properties General InformationProbe Geometry Hart command 2, 1 Foundation Fieldbus parameter Process Conditions Dielectric Constant/Dielectric RangeRosemount 5300 Series Tank Diameter VolumeVolume Offset Tank LengthFinish Configuration Wizard Analog Output HartDevice Specific Configuration View Measured Values BackupRestart the Transmitter Rosemount 5300 Series Basic Configuration Using AMS Suite Hart Configure/SetupBasic Configuration Using Deltav Rosemount 5300 Series Rosemount 5300 Series Transducer 1100MEASMODE Diameter Foundation Fieldbus parameter Volume Offset Foundation Fieldbus parameterSee Volume Configuration on page 5-7for more information Tank Length Foundation Fieldbus parameterFoundation Fieldbus Overview Assigning Device Tag and Node AddressLevel Transducer Block Advanced Configuration Transducer BlockFoundation Fieldbus Block Operation Register Transducer BlockOutd Analog Input BlockFunction Block Summary Indirect Configure the AI BlockDirect AI BlockLtype is Direct Indirect Square RootXdscale and Outscale Ltype is IndirectEngineering Units TemperatureSignal Strength Level RateApplication Example SolutionParameter Configured Values Radar Level Transmitter, Level ValueLevel Measurement percent Radar Level Gauge, Level value in percent %100% 46 ft 14 m Function Block Interface Level Measurement 100% 10ft 3 m 33 ft 10 mLevel Measurement Function BlockVariable Units TRI-LOOP Hart to Analog ConverterVariables Assignment Control Room To turn off the Burst ModeDIN Rail Mounted Hart MULTI-DROP Configuration Rosemount 5300 Series Section Operation Viewing Measurement Data Using the Display PanelError messages are listed in section LCD Error Messages on Measurement valueDevice Config General Using a Handheld CommunicatorUsing Rosemount Radar Master RRM Specifying Display Panel VariablesUsing AMS LCD tabUsing DeltaV Parameter Presentation on display Description LCD ParametersLCD parameters and presentation on display Viewing Measurement Data in RRM Presentation Analog Output value in RRMViewing Measurement Data in AMS Suite Viewing Measurement Data in DeltaV Level values Interface Level valuesRosemount 5300 Series Service and Troubleshooting Foundation Fieldbus Error MessagesExplosions could result in death or serious injury Analyzing the Measurement Signal Distance, mRosemount 5300 Series Surface Pulse not Found Amplitude, mVAs product Surface Distance, m Probe End ProjectionAmplitude, mV Disturbing Echo Actual surface Amplitude Threshold Curve Measurement signalDisturbance Echo Handling Disturbances at the Top of the TankInterface Pulse not Found Signal Quality Metrics Amplitude, mV Distance, mDevice Config Tools Using the Echo Curve AnalyzerUsing the Rosemount Radar Master Measure and Learn Set threshold Configuration Mode TabMeasurement Output Advanced Record tank spectra Play continuously updates the spectrumView/Record ModeTab PlayRecord Tank Spectra Threshold SettingsTo adjust the amplitude thresholds Viewing the Echo CurveRosemount 5300 Series Product Level is ignored Interface Level is measured Interface Measurements with Fully Submerged ProbesInterface Distance Analog Output Calibration Level calibration Level and Distance CalibrationDistance calibration 12. Distance and Level calibration Reference Point Distance Reference Gauge Height LevelBrowse Update rate Start LogLogging Measurement Data Backing UP Transmitter Configuration Backup File ReaderConfiguration Report Factory Settings Reset to Factory SettingsChoose the Factory Settings option Diagnostics Rosemount Radar MasterStatus Hart commandDeltaV Simulation Mode RRM choose menu option ToolsSimulation ModeChoose the Simulation Mode option ModeChoose the Unlock/Lock Device option Enter Service Mode in RRMWrite Protecting a Transmitter Unlock/LockViewing Input and Holding Registers Plug here Removing the Transmitter HeadNut Put the protection Put the protection NutFirmware Version Changing a ProbeProbe and Firmware Compatibility Check the R2, VC marking on the probe Check Firmware and Probe VersionCheck the manufacturing date on the transmitter head label Changing the Probe Transmitter Head Nut Process Seal ProbeFirmware Version Rigid Probes Flexible Probes Near ZoneGWR Series Near Zone Symptom Possible cause Action Diagnostic MessagesTroubleshooting Chart 3for information on possible causesSurface Pulse Not Found on Device Status Message Description ActionErrors are indicated in RRM in the Diagnostics window ErrorsNormally result in Analog Output alarm Alarms RRM, warnings are indicated in the Diagnostics windowMeasurement Status Rosemount 5300 Series Volume Calculation Status Interface Status10. Analog Output Status Analog Output Status375 Handheld Communicator, or in RRM are shown in Table Error Message LCD Error MessagesFor more information on errors, see Errors on Error Message DescriptionFlashing LED Code ErrorExample Seconds13lists conditions reported in the Blockerr parameter Block ErrorsResource Block 14. Resource Block Summarystatus messages17. Transducer Block Xderr messages Power UpAnalog Input AI Function Block Condition Condition Name and Description00809-0100-4530, Rev BA July 19. Troubleshooting AI block Symptom Possible Causes Recommended ActionsSafety Instrumented Systems 4-20 mA only SectionRosemount 5300 Series Skill Level of Personnel Safety Device QS OptionApplicable Models Prior-Use Option Model CodesMinimum input voltage Ui at different currents Functional Specifications InstallationDamping Hazardous CurrentWrite Protection Site Acceptance Alarm and Saturation LevelsOperation and Maintenance GeneralProof test Spare Parts Terms and Definitions References Specifications Failure Rate Data Useful LifetimeInspection Rosemount 5300 Series General Display / ConfigurationAppendix a Reference Data Measuring PerformanceElectric MechanicalEnvironment Pressure psig bar Process Temperature and Pressure RatingTemperature F C Temperature F C Flange Connection Rating Flange Rating StandardsJIS Ambient TemperatureFisher & Masoneilan Remote Housing Measuring Range RemoteDrawings DimensionalDimensions are in inches millimeters Probe Type 4A, 4B½ 14 NPT Optional adapters M20x1.5, eurofast and minifast In. s60 NPT 1/1½/2 inch10.1 10.1 15.6 In. s52 ½ in. s60Probe Type 5A, 5B Probe with Flange ConnectionRosemount 5300 Series Figure A-11. Flexible Single Lead with threaded connection Option W2 140 4 and 6 mmFigure A-12. Coaxial probe with flange connection Probe Type 3A, 3B≤ 20 feet 6 m 1½ inch 10.1 In. s52 15.6 ½ in. s60NPT 1½ / 2 inch 10.2 ½ 14 NPT Probe Type 1A½ inch S60 ≤ 10 feet 3 m 24 6 Ø 0.31 ½ in. s52 In. s60 10.2 FlangeProbe Type 2A ≤ 164 feet 50 m Flange 10.2Figure A-16. Bracket mounting Pipe diameter max 2.5 in mmFigure A-17. Remote housing Ordering Information Model Code 5301 and 5302 Level and/or Interface in LiquidsCode Total Probe Length 13 feet/m Code Probe Type Process Connection Probe LengthsCode Probe Length Units Code Total Probe Length 13 in./cmConnections14 Probe Type EN DIN Flanges15JIS Flanges15 Tri-Clamp Fittings14 Probe TypeCode Options Special Configuration SoftwareCode Hazardous Locations Certifications Qx Special CertificationsCentering Discs Outer Diameter PlantWeb Diagnostic FunctionalityRemote Housing Mounting Consolidate to ChamberModel Product Description Code Signal OutputModel Code 5303, Level for Solids Code Total Probe Length 5 feet/mJIS Flanges7 Flanges6EN DIN Flanges7 Connections6 Probe TypeSpecial Certifications 3.2 ft. Remote Housing Mounting Cable and Bracket Spare parts list Transmitter head Model 5301/5302/5303 Spare PartsCSA Fisco Intrinsic Safety2 For other o-ring materials Spare parts list Probe Model 5301/5302/5303Code Material of Construction4 Process Probe Type Flanges15 Code Total Probe Length 12 feet/mCode Total Probe Length 12 in./cm EN DIN Flanges13Connections15 Probe Type EN DIN Flanges14JIS Flanges13 Tri-Clamp Fittings15 Probe TypeIn. Centering disc21 In. Centering disc PTFE22 Other spares Other accessoriesRemote Housing / Bracket Mounting Centering discs1Rosemount 5300 Series Rosemount 5300 Series Appendix B Product Certifications EU Conformity Special Conditions for Safe Use Intrinsic SafetyEuropean Atex Directive Information Rosemount 5300 Series Rosemount 5300 Series Flameproof Rosemount 5300 Series E3/HART I3/HART E3/FIELDBUS I3/FIELDBUS Rosemount 5300 Series Factory Mutual FM Approvals Rosemount 5300 Series Explosion Proof Dual seal annunciation Dual seal maintenanceThis product meets the Dual Seal Requirements of ANSI/ISA Rosemount 5300 Series Explosion Proof Iecex Approval Conditions of CertificationRosemount 5300 Series Rosemount 5300 Series Flameproof Rosemount 5300 Series Combination Approvals Approval Drawings Rosemount 5300 Series Rosemount 5300 Series Rosemount 5300 Series Rosemount 5300 Series Appendix C Advanced Configuration Rosemount 5300 Series Upper Reference Point Transmitter Distance Offset Tank Height Product LevelTrim Near Zone Using the Trim Near Zone FunctionHandling of Disturbances from Nozzle Trim Near ZoneFigure C-3. Trim Near Zone using RRM Click Trim Near ZoneRosemount 5300 Series Changing the Upper Null Zone Figure C-4. Upper Null ZoneAutomatic Surface Threshold Interface ThresholdFull Tank Threshold Offset Reference ThresholdProbe End Threshold Actual Probe End position Apparent Probe Probe END ProjectionProbe End pulse Optional configurations Echo Tracking Figure C-10. Echo TrackingUse Automatic Echo Tracking Settings DampingLower Product Dielectric Constant SettingsStatic Vapor Compensation Vapor Dielectric Constant Lower Product DielectricDielectric constant Temperature oF/oC Dielectric constant Pressure Pressure BarDynamic Vapor Compensation Vapor Compensation Figure C-14. Single Rigid Hthp with VC marking on the probe VC marking on tank sealInstallation Setup Figure C-15. Minimum requirementsTo calibrate Dynamic Vapor Compensation Click the Calibrate Vapor Compensation buttonSurface Threshold= Signal Quality MetricsFollowing diagnostics measurements are available Curve ATCDiagnostics Suite Viewing Signal QualityOption and select the Signal Quality Metrics tab Metrics in RRMSignal Quality Surface / Noise Margin Remote HOUSING, NEW Units Appendix D Remote MountingMount the probe housing on the probe Connect the transmitter head on the housing supportRemote CONNECTION, Field Retrofit Remote Housing Configuration Hart Sequence 2, 6 Appendix E Performing Proof TestPerforming Proof Test Field Communicator Range 4mA Enable write protectionHart Sequence 3, 2, 1, 2 Rosemount Radar Master RRM RRM Select Setup, Output from the menuAlarm Mode AOut Loop test RRM Tools / Echo CurveRosemount 5300 Series AMS Select Configure / Setup, Analog Output from the menu AMS Click Configure / Setup / Echo CurveAMS Select Device Diagnostics / Tools from the left menu AMS SuiteRosemount 5300 Series Transmitter Appendix F Level Transducer BlockDefinition Channel LinearizationChannels for the Rosemount 5300 Series are the following Channel DefinitionsParameters Descriptions Table F-1. Channel AssignmentsTransducertype Geomtankheight Table F-3. Probe Type MaxupperproductthicknessTable F-6. Presentation 00809-0100-4530, Rev BA July Table F-4. Device ModeTable F-5. Environment Table F-7. LCD ParametersTable F-9. Measurement Mode Table F-8. Product Dielectrical RangeSupported Units Unit CodesDiagnostics Device Errors Bit Number Value Description Corrective actionRosemount 5300 Series Appendix G Register Transducer Block Register Access Transducer Block ParametersTable G-1. Register Access Transducer Block Parameters Parameter Index DescriptionParameter Index Description Number DBREG2FLOAT Rosemount 5300 Series Volume measurements Appendix H Advanced Configuration Transducer BlockAdvanced Configuration Transducer Block Parameters Amplitudethresholdcurve Volstraptablelength Rosemount 5300 Series Definition Appendix I Resource Transducer BlockOverview Parameters and Descriptions Cycletype Maintpri Saveconfignow PlantWeb Alerts Maintenabled Advisory AlarmsPriority Alarm PriorityProcess Alarms Recommended Actions for PlantWeb Alerts RB.RECOMMENDEDACTION Appendix J Analog-Input Block Figure J-1. Analog-Input BlockAlarmhys Parameter Index Units Description NumberSimulation DeviceFigure J-2. Analog Input Function Block Schematic DampingSignal Conversion Table J-2. Blockerr Conditions Block ErrorsModes Condition Condition Name and Description NumberAlarm Detection Priority NumberAdvanced Features Status HandlingConfigure the AI Block Table J-5. Level Rate Table J-8. Volume Table J-6. TemperatureTable J-7. Signal Strength Rosemount 5300 Series Index NumericsIoopts Varindex Index-4 Page Emerson Process Management