Chapter 8 - Troubleshooting & Maintenance

 

8.3 Troubleshooting

 

 

 

 

 

 

 

 

 

 

Condition

 

 

 

Check Point

 

 

 

 

1)

Main circuit inspection:

 

 

 

 

 

 

Is the input (line) voltage normal? (Is the LED in the inverter is lit?)

 

 

 

 

 

 

Is the motor connected correctly?

 

 

 

 

2)

Input signal inspection:

 

 

 

 

 

 

Check the operating signal input to the inverter.

 

 

 

 

 

 

Check the forward and the reverse signal input simultaneously to the inverter?

 

 

The Motor Does Not

 

 

 

Check the command frequency signal input to the inverter.

 

 

 

3)

Parameter setting inspection:

 

 

Rotate

 

 

 

 

 

 

Is the reverse prevention (FU1-03) function set?

 

 

 

 

 

 

 

 

 

 

 

 

Is the operation mode (FU1-01) set correctly?

 

 

 

 

 

 

Is the command frequency set to 0?

 

 

 

 

 

4) Load inspection:

 

 

 

 

 

 

Is the load too large or is the motor jammed? (Mechanical brake)

 

 

 

 

 

5) Other:

 

 

 

 

 

 

Is the alarm displayed on the keypad or is the alarm LED lit? (STOP LED blinks)

 

 

The Motor Rotates

 

 

Is the phase sequence of the output terminal U, V, W correct?

 

 

in Opposite

 

 

Is the starting signal (forward/reverse) connected correctly?

 

 

Directions

 

 

 

 

 

 

The Difference

 

 

Is the frequency reference signal correct? (Check the level of the input signal)

 

 

Between the

 

 

Is the following parameter setting is correct?

 

 

Rotating Speed and

 

 

 

Lower Limit Frequency (FU1-24), Upper Limit Frequency (FU1-25), Analog Frequency Gain (I/O-1~10)

 

 

the Reference is

 

 

Is the input signal line influenced by external noise? (Use a shielded wire)

 

 

Too Large

 

 

 

 

 

 

 

 

 

 

The Inverter Does

 

 

Is the acceleration/deceleration time is set too short a period of time?

 

 

Not Accelerate or

 

 

Is the load too large?

 

 

Decelerate

 

 

Is the Torque Boost (FU1-27, 28) value is too high that the current limit function and the stall prevention

 

 

Smoothly

 

 

 

function do not operate?

 

 

The Motor Current

 

 

Is the load too large?

 

 

is Too High

 

 

Is the Torque Boost Value (manual) too high?

 

 

The Rotating Speed

 

 

Is the Upper Limit Frequency (FU1-25) value correct?

 

 

 

 

Is the load too large?

 

 

Does Not Increase

 

 

Is the Torque Boost (FU1-27, 28) value too high that the stall prevention function (FU1-59, 60) does not

 

 

 

 

 

 

operate?

 

 

 

 

1)

Load inspection:

 

 

The Rotating Speed

 

 

 

Is the load oscillating?

 

 

Oscillates When the

 

2)

Input signal inspection:

 

 

Inverter is

 

 

 

Is the frequency reference signal oscillating?

 

 

Operating.

 

3)

Other:

 

 

 

 

 

 

Is the wiring too long when the inverter is using V/F control? (over 500m)

8-5

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Image 199
HP 30 30 manual Troubleshooting, Condition Check Point