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HP 30 30 manual Megger test, Parts Replacements

Models: 30 30

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Chapter 8 - Troubleshooting & Maintenance

R		U
S		V
T		W

DC 500V Meggar

Ground

Figure 5 - Megger test

8.5.5Parts Replacements

The life expectancy of a part depends on the type of part, the environment, and operating conditions. Parts should be replaced as shown below. When the internal fuse is opened the IGBT should be checked thoroughly before replacing the fuse. Contact the factory for fuse replacement information.

Part name		Standard period for replacement	Comments
Cooling fan		2~3 years	Exchange for a new part
Smoothing		5 years	Exchange for a new part
capacitor		5 years	Exchange for a new part
capacitor
Other parts	-		Determine after checking

8-8

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HP 30 30 manual Megger test, Parts Replacements

Contents

30 HP 230/460V Safety Instructions Operating Precautions Page Page Page Contents Troubleshooting & Maintenance Options230V Class 1 ~ 30HP 460V Class 1 ~ 30HPCommon Features Specification 460V Class 40 ~ 100HPIii Page Mounting InspectionEnvironmental Conditions 075 10 HP 550 75 HPOther Precautions InstallationDimensions FrameBlank Frame # 3 15 ~ 20 HP Frame # 4 25 ~ 30 HP Blank DC Bus Choke Basic Wiring230/460 50/60 Hz DB ResistorPower Terminals Symbols FunctionsP N B1 B2 U Phase Power Input Installation Type a ConfigurationType B Configuration N B1 B2Installation Type C Configuration Dynamic Braking Unit Dynamic Braking Resistor DC Bus ChokeShorting terminals may cause internal damage to inverter Installation Wiring Power Terminals Wiring PrecautionsGrounding Power and Motor Connection B1 B2 U Phase Power Input Installation Wires and Terminal LugsMotor should be connected to the U, V, and W terminals 30A 30C 30B AXA AXC Type Symbol Name DescriptionControl Terminals JOG RSTControl Circuit Terminal Installation Wiring Control Terminals Wiring PrecautionsExternal Sequence Inverter Circuitry Installation Keypad Connection Keypad ConnectorInstallation Parameter Groups Parameter LCD Keypad Segment Keypad Description GroupLCD Keypad Operation00 Hz Operation LCD Keypad DisplayDisplays Description Operation Procedure for Setting Data LCD Keypad Operation Parameter Navigation LCD Keypad Drive Group FU1 Group FU2 GroupSegment display Encoder knob 7-Segment KeypadParameter Group Description First digit Operation 1 7-Segment Keypad DisplayDisplay Description Second digitFUN2 Group FUN1 GroupI/O Group Operation Parameter Navigation 7-Segment Keypad FU1 Group FU2 GroupKeypad and Control Operation Method Function Function SettingOperation Method TerminalsOperation Page QUICK-START Procedures LCD Display Segment Display Operation using KeypadQuick-Start Procedures LCD Press Prog key Seg PressPROG/ENT keyLCD Display Operation using Control Terminals2 W Frequency set by External Source and Run/Stop by Keypad Operation using Keypad and Control Terminals00 STP 00Hz DRV Drive mode 03 Fx/Rx-1 Keypad DRV Freq mode LCD Press ENT key Seg Press PROG/ENT keyLCD Press ENT key to save the data 00 STP 00HzDRV Cmd. freq 00 0.00Hz 00 60.00Hz SegPress PROG/ENT key to save the dataPage Common parameter setting Function SettingBasic function parameter setting Parameter Name Code DescriptionAuto-tuning of motor constant Function Settings F + PG controlSlip compensation For VectorSPD, VectorT Function Settings FU2-40 DescriptionFor V/F, Slip compen , SensorlessS, SensorlessT Sensorless vector controlAdvanced function 1 setting Function SettingsF control Parameter Name Code Description Vector control VectorSPD, VectorTRQ Function Settings Sensorless vector controlStatus Code Description Parameters to view motor and inverter statusProtection & fault detection level setting Starting / Accel/ Decel / Stopping pattern settingJog and Multi-speed operation Advanced function 2 setting 1 PID operationSpeed Signal Applied speed value Speed-H Speed-M Speed-LFunction Settings Auto sequence operation Energy-saving operationOperation Examples WiringOperation condition Set it to 0 KeyPad Operation Example 2nd motor operation DRV-5RST AXA Operation VectorSPD Control Example Operation Examples Drive Group DRV Parameter List LCD keypadFunction 1 Group FU1 Rev boost Limit HiFwd boost PatternFU1-99 Return Code Not available Code Description Keypad Display Setting Range Units Factory Function 2 Group FU2SS blk time Retry DelayAuto tuning Pole numberPID Ref SL P-gainSL I-gain PID Out DirVersion DB modeRPM factor Para. ReadInput/Output Group I/O Status P2 defineP3 define Out statusSegment Inv No Relay modeAuto mode Baud rateExternal Group EXT P6 define V2 modeP5 define V2 filterPulse num FeedBackPulse set PulseAM1 mode LM modeLM adjust AM1 adjustDefault Communication Group COMApp Mode Application Group APPTrv Off Hi Trv. AmpTrv. Scr Trv Off LoAutoCh-Mode AutoEx-intvSub-Board Selection Guide According To Function Parameter List Page Setting the DRV-04 Frequency or Torque Mode Digital frequency settingMonitoring function setting Cmd. Freq 00 HzParameter Description DRV DRV-01 Acceleration Time10.0 Acc. timeDRV-02 Deceleration Time DRV-03 Drive Mode Run/Stop Method20.0 Setting Range Description Freq modeKeypad-1 DRV-05 ~ DRV-07 Step Frequency 1 ~ 10.00DRV-09 Motor Speed DRV-12 Fault DisplayDRV-08 Output Current DRV-10 DC Link Voltage130 DRV-14 Command/Output Frequency Display LCD KeypadDRV-13 Motor Direction Set 7-Segment Keypad DRV-15 Reference/Feedback Frequency Display LCD KeypadParameter Description DRV FU1-03 Run Prevention FU1-00 Jump to Desired Code #FU1-05 Acceleration Pattern FU1-06 Deceleration Pattern Parameter description FU1 FU1-07 Stop ModeFU1 Stop mode Decel DecelFU1 DcBr value 50 % FU1 DcBr freq 00 HzFU1 DcBlk time 10 sec FU1FU1 DcSt time Sec FU1-14 Pre-excitation TimeFU1 DcSt value 50 % FU1 PreExTime SecFU1-16 Pre-excitation Current FU1-15 Hold Time1000 00.0FU1 F-limit Hi FU1 Freq limitFU1 F-limit Lo 60.00 HzFU1-29 Volts/Hz Pattern FU1 V/F pattern LinearFU1-30 ~ FU1-37 User V/F Frequency and Voltage 15.00FU1-39 Energy Save Level FU1-38 Output Voltage Adjustment100 150FU1 OL level FU1-54 Overload Warning Level FU1-55 Overload Warning TimeFU1 ETH FU1 Motor type Self-cool180 000990 FU1-99 Return Code 7-Segment KeypadSt bit Page Parameter description FU1 FU2-03 Previous Fault History FU2-01 Previous Fault HistoryFU2-02 Previous Fault History FU2-04 Previous Fault HistoryFU2-07 Dwell Frequency FU2-08 Dwell Time FU2-10 ~ FU2-16 Frequency JumpFU2-20 Power on Start Selection FU2-19 Input/Output Phase Loss Protection Bit SetFU2-19 Phase Loss Protection Select RST restart FU2-21 Restart After Fault Reset0000 FU2Speed SearchFU2-22 Speed Search Select FU2Motor select 75kW FU2-28 Speed search hold timeFU2 SS blk time Sec 75 kWFU2-38 Carrier Frequency FU2Control mode FU2-39 Control mode selectionControl Detail Tuning Method for Sensorless Vector Control 171 FU2-40 ~ 44 Auto tuning29.03 FU2 SL P-gain 327632767 FU2-47 PID Operation Selection 30.0 300.0100.0 Parameter Description FU2 Process PID Control FU2-70 Reference Frequency for Accel/Decel FU2-72 Power On DisplayFU2-69 Accel/Decel Change Frequency FU2-71 Accel/Decel Time ScaleFU2-74 Gain for Motor Speed Display FU2-75 DB Dynamic Braking Resistor Mode SelectionFU2-73 User display selection FU2-76 Duty of DB Dynamic Braking ResistorFU2-91 Parameter Read FU2-92 Parameter Write FU2-79 Software VersionFU2-81 ~ FU2-90 2nd Motor Related Functions Parameter Upload Parameter DownloadFU2-99 Return Code 7-Segment Keypad FU2-93 Parameter InitializeFU2-94 Parameter Write Protection Para. initParameter Description FU2 Input/Output Group I/O I/O-00 Jump to Desired Code # 01 ~ I/O-05 Analog Voltage Input V1 Signal Adjustment06 ~ I/O-10 Analog Current Input I Signal Adjustment Parameter description I/O11 Criteria for Analog Input Signal Loss 20.0014 Multi-function Input Terminal ‘P3’ Define 12 Multi-function Input Terminal ‘P1’ Define13 Multi-function Input Terminal ‘P2’ Define Speed-L, Speed-M, Speed-HCode XCEL-L, XCEL-M, XCEL-HParameter Speed-H Speed-M Speed-L Accel/Decel Parameter XCEL-H XCEL-MExchange Parameter Description I/O Dc-brakeUp, Down Main-drive Parameter Description I/O Wire ITerm ClearOpen-loop Analog holdSEQ-L, SEQ-M, SEQ-H Xcel stop Hold stepGain2 Manual15 Terminal Input Status LCD Keypad DisplaySegment Keypad Display 16 Terminal Output Status40.00 40 FM Frequency Meter Output 41 FM Adjustment21 ~ I/O-24 Step Frequency 4, 5, 6 30.0044 Multi-function Auxiliary Contact Output 42 FDT Frequency Detection Level43 FDT Bandwidth Define AXA-AXCFDT-3 FDT-1FDT-2 FDT-4IOL FDT-5Stall INV line, Comm line Lost CommandParameter Description I/O Stop Ssearch010 45 Fault Output Relay 30A, 30B, 30CMMC 46 Inverter Number 47 Baud Rate 9600Parameter Description I/O Auto-A Auto BParameter Description I/O Parameter Description I/O EXT-01 Sub-Board Display EXT-00 Jump to Desired Code #Parameter Description EXT Signal Adjustment Sub-A, Sub-C EXT-05 V2 Mode Selection Sub-A, Sub-CEXT-06 ~ EXT-10 Analog Voltage Input EXT-13 Real Motor Speed Direction EXT-12 Usage of Pulse Input Signal Sub-BEXT-15 Pulse Input Signal Selection Sub-B EXT-14 Encoder Feedback FrequencyEXT-16 Encoder Pulse Number Sub-B EXT-17 Filtering Time Constant for Pulse Input Signal Sub-BEXT-18 ~ EXT-21 Pulse Input Signal Adjustment Sub-B EXT-22 ~ EXT-23 Gains for ‘Sub-B’ BoardEXT-34 LM Load Meter Output Sub-A EXT-35 LM Adjustment EXT-24 Slip Frequency for ‘Sub-B’ BoardAM2 mode DC link Vtg AM1 mode FrequencyAM1 Adjust AM2 AdjustEXT-50~53 Speed limit for Torque mode operation Torque change Torque DirSpeed limit DirectionParameter EXT-56 Torque Detection LevelEXT-57 Torque Detection Bandwidth Display NameParameter Description APP APP-01 Application Mode SelectionApplication Group APP APP-00 Jump to desired code # APP Jump code 001APP-04 Traverse Accel Time APP-05 Traverse Decel Time APP-02 Traverse AmplitudeAPP-03 Traverse Scramble Amplitude ACtiAPP-08 Running Auxiliary Motor Number Display APP-06 Traverse Offset Hi SettingAPP-07 Traverse Offset Lo Setting APP-09 Starting Auxiliary Motor Selection60.0 49.99APP-21 The Number of Aux. Motors APP-25 Wake-Up Level 19.007200 APP-26 Auto Change Mode SelectionAPP-27 Auto Change Time APP-28 Auto Change Level ACtionAPP-29 Inter-Lock Selection APP-32 Draw Mode SelectionAPP-33 Draw Size Setting APP-30 Actual Value DisplayDraw & Override Page Option Name DescriptionOptions Option Name DescriptionSUB-A Board configuration Sub-A boardTerminal Description Options Terminal ConfigurationVR V2 5G NC Q1 Q2 Q3 Extg NC P4 P5 P6 LM CM Parameters of Sub-A BoardSub-B Board BOCAOC BOC A+ A- B+ B- FBA FBB GND GND +5V +5V VCC VCC Options Terminal Configuration total 14 pinsParameters of Sub-B Board Sub-B board with Line Drive type encoder Sub-B board with Open collector type encoder Sub-C Board Isolated + FQ1 Extg NC P4 P5 P6 CM NC GND V2 AM1 AM2 VR GND Parameters of Sub-C BoardSub-D Board AOC BOCInput/Output function Options Parameters of Sub-D boardEncoder Pulse function Code Description LCD displayGND Q1 Q2 Extg NC P4 P5 P6 CM NC V2 VR 5G NC NCAOC BOC Device-Net Field bus Options 3 RS485 Communication Remote cableOptions Mounting the option boards External options Optional KeypadsOptions DB Resistors 130 600 DB Resistor B1 B2 RST JOGMax distance 5m Short Wire should be Twisted DB ResistorDB UnitER-2 BR1000W085J 220 345 140 330 Type 1 Max Watt Type 2 Max Watt Type Options DB Dynamic Brake Unit Inverter Applicable motor rating DB Unit DimensionCM OH Dimension Power LED turns Red when input power is applied to DBU Rectifying the motor insulation Suppressing the surge voltage on the inverter output sidePage Keypad Display Protective Description Fault DisplaySegment Function Troubleshooting & Maintenance OPTFault Remedy Protective Cause RemedyCorrectly Troubleshooting Condition Check PointHow to Check Power Components Elements Test Polarity Measured ValueRoutine Inspection MaintenancePrecautions Periodical InspectionParts Replacements Megger testDaily and Periodic Inspection Items Inspection Method Criterion Measuring InstrumentPage Appendix a Functions Based on USE Use Related Parameter CodeFU1 Group Application Parameter Code DRV GroupFU2 Group Application Parameter Code Appendix C Peripheral Devices SMC-50P Page EN 50081-2 CD 73/23/EEC and CD 89/336/EECEN50178 EN 55011ENV 50140 EN 50178ENV 50204 EMC Installation Guide Essential Requirements for CE ComplianceViii RFI Filters Footprint Standard for ACtionMaster Series Footprint FiltersDimensions Revisions Cleveland Motion Controls