30 HP 230/460V
Safety Instructions
Operating Precautions
Page
Page
Page
Contents
Troubleshooting & Maintenance
Options
230V Class 1 ~ 30HP
460V Class 1 ~ 30HP
Common Features Specification
460V Class 40 ~ 100HP
Iii
Page
Inspection
Environmental Conditions
Mounting
075 10 HP 550 75 HP
Other Precautions
Installation
Dimensions
Frame
Blank
Frame # 3 15 ~ 20 HP Frame # 4 25 ~ 30 HP
Blank
Basic Wiring
230/460 50/60 Hz
DC Bus Choke
DB Resistor
Power Terminals
Symbols Functions
Installation Type a Configuration
Type B Configuration
P N B1 B2 U Phase Power Input
N B1 B2
Installation Type C Configuration
Dynamic Braking Unit Dynamic Braking Resistor DC Bus Choke
Installation Wiring Power Terminals Wiring Precautions
Shorting terminals may cause internal damage to inverter
Grounding
Installation Wires and Terminal Lugs
Power and Motor Connection B1 B2 U Phase Power Input
Motor should be connected to the U, V, and W terminals
Type Symbol Name Description
Control Terminals
30A 30C 30B AXA AXC
JOG RST
Installation Wiring Control Terminals Wiring Precautions
Control Circuit Terminal
External Sequence Inverter Circuitry
Installation Keypad Connection
Keypad Connector
Installation
Parameter Groups
Parameter LCD Keypad Segment Keypad Description Group
LCD Keypad
Operation
Operation LCD Keypad Display
00 Hz
Displays Description
Operation Procedure for Setting Data LCD Keypad
Operation Parameter Navigation LCD Keypad
Drive Group FU1 Group FU2 Group
7-Segment Keypad
Segment display Encoder knob
Parameter Group Description
Operation 1 7-Segment Keypad Display
Display Description
First digit
Second digit
FUN1 Group
FUN2 Group
I/O Group
Operation Parameter Navigation 7-Segment Keypad
FU1 Group FU2 Group
Operation Method Function Function Setting
Operation Method
Keypad and Control
Terminals
Operation
Page
QUICK-START Procedures
Operation using Keypad
Quick-Start Procedures
LCD Display Segment Display
LCD Press Prog key Seg PressPROG/ENT key
Operation using Control Terminals
LCD Display
2 W
Operation using Keypad and Control Terminals
00 STP 00Hz DRV Drive mode 03 Fx/Rx-1 Keypad DRV Freq mode
Frequency set by External Source and Run/Stop by Keypad
LCD Press ENT key Seg Press PROG/ENT key
00 STP 00Hz
DRV Cmd. freq 00 0.00Hz 00 60.00Hz
LCD Press ENT key to save the data
SegPress PROG/ENT key to save the data
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Function Setting
Basic function parameter setting
Common parameter setting
Parameter Name Code Description
Function Settings F + PG control
Auto-tuning of motor constant
Slip compensation
Function Settings FU2-40 Description
For V/F, Slip compen , SensorlessS, SensorlessT
For VectorSPD, VectorT
Sensorless vector control
Function Settings
Advanced function 1 setting
F control Parameter Name Code Description
Function Settings Sensorless vector control
Status Code Description
Vector control VectorSPD, VectorTRQ
Parameters to view motor and inverter status
Protection & fault detection level setting
Starting / Accel/ Decel / Stopping pattern setting
Advanced function 2 setting 1 PID operation
Speed Signal Applied speed value
Jog and Multi-speed operation
Speed-H Speed-M Speed-L
Function Settings Auto sequence operation
Energy-saving operation
Wiring
Operation Examples
Operation condition
Set it to 0 KeyPad
Operation Example 2nd motor operation
DRV-5
RST AXA
Operation VectorSPD Control Example
Operation Examples
Drive Group DRV
Parameter List
LCD keypad
Function 1 Group FU1
Limit Hi
Fwd boost
Rev boost
Pattern
FU1-99 Return Code Not available
Code Description Keypad Display Setting Range Units Factory
Function 2 Group FU2
Retry Delay
Auto tuning
SS blk time
Pole number
SL P-gain
SL I-gain
PID Ref
PID Out Dir
DB mode
RPM factor
Version
Para. Read
Input/Output Group I/O
P2 define
P3 define
Status
Out status
Segment
Relay mode
Auto mode
Inv No
Baud rate
External Group EXT
V2 mode
P5 define
P6 define
V2 filter
FeedBack
Pulse set
Pulse num
Pulse
LM mode
LM adjust
AM1 mode
AM1 adjust
Default
Communication Group COM
App Mode
Application Group APP
Trv. Amp
Trv. Scr
Trv Off Hi
Trv Off Lo
AutoCh-Mode
AutoEx-intv
Sub-Board Selection Guide According To Function
Parameter List
Page
Digital frequency setting
Monitoring function setting
Setting the DRV-04 Frequency or Torque Mode
Cmd. Freq 00 Hz
DRV-01 Acceleration Time
10.0
Parameter Description DRV
Acc. time
DRV-03 Drive Mode Run/Stop Method
DRV-02 Deceleration Time
20.0
Freq mode
Setting Range Description
Keypad-1
DRV-05 ~ DRV-07 Step Frequency 1 ~
10.00
DRV-12 Fault Display
DRV-08 Output Current
DRV-09 Motor Speed
DRV-10 DC Link Voltage
DRV-14 Command/Output Frequency Display LCD Keypad
DRV-13 Motor Direction Set 7-Segment Keypad
130
DRV-15 Reference/Feedback Frequency Display LCD Keypad
Parameter Description DRV
FU1-00 Jump to Desired Code #
FU1-03 Run Prevention
FU1-05 Acceleration Pattern FU1-06 Deceleration Pattern
FU1-07 Stop Mode
FU1 Stop mode Decel
Parameter description FU1
Decel
FU1 DcBr freq 00 Hz
FU1 DcBlk time 10 sec
FU1 DcBr value 50 %
FU1
FU1-14 Pre-excitation Time
FU1 DcSt value 50 %
FU1 DcSt time Sec
FU1 PreExTime Sec
FU1-15 Hold Time
1000
FU1-16 Pre-excitation Current
00.0
FU1 Freq limit
FU1 F-limit Lo
FU1 F-limit Hi
60.00 Hz
FU1-29 Volts/Hz Pattern
FU1 V/F pattern Linear
FU1-30 ~ FU1-37 User V/F Frequency and Voltage
15.00
FU1-38 Output Voltage Adjustment
100
FU1-39 Energy Save Level
150
FU1-54 Overload Warning Level FU1-55 Overload Warning Time
FU1 ETH
FU1 OL level
FU1 Motor type Self-cool
180
000
FU1-99 Return Code 7-Segment Keypad
990
St bit
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Parameter description FU1
FU2-01 Previous Fault History
FU2-02 Previous Fault History
FU2-03 Previous Fault History
FU2-04 Previous Fault History
FU2-07 Dwell Frequency FU2-08 Dwell Time
FU2-10 ~ FU2-16 Frequency Jump
FU2-19 Input/Output Phase Loss Protection Bit Set
FU2-20 Power on Start Selection
FU2-19 Phase Loss Protection Select
FU2-21 Restart After Fault Reset
0000
RST restart
FU2Speed Search
FU2-22 Speed Search Select
FU2-28 Speed search hold time
FU2 SS blk time Sec
FU2Motor select 75kW
75 kW
FU2-38 Carrier Frequency
FU2-39 Control mode selection
FU2Control mode
Control
Detail Tuning Method for Sensorless Vector Control
FU2-40 ~ 44 Auto tuning
171
29.03
3276
FU2 SL P-gain
32767
FU2-47 PID Operation Selection
300.0
30.0
100.0
Parameter Description FU2
Process PID Control
FU2-72 Power On Display
FU2-69 Accel/Decel Change Frequency
FU2-70 Reference Frequency for Accel/Decel
FU2-71 Accel/Decel Time Scale
FU2-75 DB Dynamic Braking Resistor Mode Selection
FU2-73 User display selection
FU2-74 Gain for Motor Speed Display
FU2-76 Duty of DB Dynamic Braking Resistor
FU2-79 Software Version
FU2-81 ~ FU2-90 2nd Motor Related Functions
FU2-91 Parameter Read FU2-92 Parameter Write
Parameter Upload Parameter Download
FU2-93 Parameter Initialize
FU2-94 Parameter Write Protection
FU2-99 Return Code 7-Segment Keypad
Para. init
Parameter Description FU2
01 ~ I/O-05 Analog Voltage Input V1 Signal Adjustment
06 ~ I/O-10 Analog Current Input I Signal Adjustment
Input/Output Group I/O I/O-00 Jump to Desired Code #
Parameter description I/O
11 Criteria for Analog Input Signal Loss
20.00
12 Multi-function Input Terminal ‘P1’ Define
13 Multi-function Input Terminal ‘P2’ Define
14 Multi-function Input Terminal ‘P3’ Define
Speed-L, Speed-M, Speed-H
XCEL-L, XCEL-M, XCEL-H
Parameter Speed-H Speed-M Speed-L
Code
Accel/Decel Parameter XCEL-H XCEL-M
Parameter Description I/O Dc-brake
Exchange
Up, Down
Parameter Description I/O Wire ITerm Clear
Open-loop
Main-drive
Analog hold
Xcel stop Hold step
Gain2
SEQ-L, SEQ-M, SEQ-H
Manual
LCD Keypad Display
Segment Keypad Display
15 Terminal Input Status
16 Terminal Output Status
40 FM Frequency Meter Output 41 FM Adjustment
21 ~ I/O-24 Step Frequency 4, 5, 6
40.00
30.00
42 FDT Frequency Detection Level
43 FDT Bandwidth
44 Multi-function Auxiliary Contact Output
Define AXA-AXC
FDT-1
FDT-2
FDT-3
FDT-4
FDT-5
IOL
Stall
Lost Command
Parameter Description I/O Stop
INV line, Comm line
Ssearch
45 Fault Output Relay 30A, 30B, 30C
010
MMC
46 Inverter Number 47 Baud Rate
9600
Parameter Description I/O Auto-A
Auto B
Parameter Description I/O
Parameter Description I/O
EXT-00 Jump to Desired Code #
EXT-01 Sub-Board Display
Parameter Description EXT
EXT-05 V2 Mode Selection Sub-A, Sub-C
Signal Adjustment Sub-A, Sub-C
EXT-06 ~ EXT-10 Analog Voltage Input
EXT-12 Usage of Pulse Input Signal Sub-B
EXT-15 Pulse Input Signal Selection Sub-B
EXT-13 Real Motor Speed Direction
EXT-14 Encoder Feedback Frequency
EXT-17 Filtering Time Constant for Pulse Input Signal Sub-B
EXT-18 ~ EXT-21 Pulse Input Signal Adjustment Sub-B
EXT-16 Encoder Pulse Number Sub-B
EXT-22 ~ EXT-23 Gains for ‘Sub-B’ Board
EXT-34 LM Load Meter Output Sub-A EXT-35 LM Adjustment
EXT-24 Slip Frequency for ‘Sub-B’ Board
AM1 mode Frequency
AM1 Adjust
AM2 mode DC link Vtg
AM2 Adjust
EXT-50~53 Speed limit for Torque mode operation
Torque Dir
Speed limit
Torque change
Direction
EXT-56 Torque Detection Level
EXT-57 Torque Detection Bandwidth
Parameter
Display Name
APP-01 Application Mode Selection
Application Group APP APP-00 Jump to desired code #
Parameter Description APP
APP Jump code 001
APP-02 Traverse Amplitude
APP-03 Traverse Scramble Amplitude
APP-04 Traverse Accel Time APP-05 Traverse Decel Time
ACti
APP-06 Traverse Offset Hi Setting
APP-07 Traverse Offset Lo Setting
APP-08 Running Auxiliary Motor Number Display
APP-09 Starting Auxiliary Motor Selection
49.99
60.0
APP-21 The Number of Aux. Motors
APP-25 Wake-Up Level
19.00
APP-26 Auto Change Mode Selection
APP-27 Auto Change Time APP-28 Auto Change Level
7200
ACtion
APP-32 Draw Mode Selection
APP-33 Draw Size Setting
APP-29 Inter-Lock Selection
APP-30 Actual Value Display
Draw & Override
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Option
Name Description
Options
Option Name Description
SUB-A
Board configuration
Sub-A board
Options Terminal Configuration
VR V2 5G NC Q1 Q2 Q3 Extg NC P4 P5 P6 LM CM
Terminal Description
Parameters of Sub-A Board
Sub-B Board
BOC
Options Terminal Configuration total 14 pins
AOC BOC A+ A- B+ B- FBA FBB GND GND +5V +5V VCC VCC
Parameters of Sub-B Board
Sub-B board with Line Drive type encoder
Sub-B board with Open collector type encoder
Sub-C Board Isolated
+ F
Q1 Extg NC P4 P5 P6 CM NC GND V2 AM1 AM2 VR GND
Parameters of Sub-C Board
Sub-D Board
AOC BOC
Options Parameters of Sub-D board
Encoder Pulse function
Input/Output function
Code Description LCD display
Q1 Q2 Extg NC P4 P5 P6 CM NC V2 VR 5G NC NC
GND
AOC BOC
Device-Net Field bus
Options 3 RS485 Communication
Remote cable
Options Mounting the option boards
External options
Optional Keypads
Options DB Resistors
130 600
DB Resistor
B1 B2
RST JOG
Max distance 5m Short Wire should be Twisted
DB ResistorDB Unit
ER-2
BR1000W085J 220 345 140 330
Type 1 Max Watt Type 2 Max Watt
Type
Inverter Applicable motor rating DB Unit Dimension
Options DB Dynamic Brake Unit
CM OH
Dimension
Power LED turns Red when input power is applied to DBU
Rectifying the motor insulation
Suppressing the surge voltage on the inverter output side
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Fault Display
Keypad Display Protective Description
Segment Function
Troubleshooting & Maintenance
OPT
Fault Remedy
Protective Cause Remedy
Correctly
Troubleshooting
Condition Check Point
How to Check Power Components
Elements Test Polarity Measured Value
Maintenance
Precautions
Routine Inspection
Periodical Inspection
Parts Replacements
Megger test
Daily and Periodic Inspection Items
Inspection Method Criterion Measuring Instrument
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Appendix a Functions Based on USE
Use Related Parameter Code
Application Parameter Code DRV Group
FU1 Group
FU2 Group
Application Parameter Code
Appendix C Peripheral Devices
SMC-50P
Page
CD 73/23/EEC and CD 89/336/EEC
EN50178
EN 50081-2
EN 55011
EN 50178
ENV 50140
ENV 50204
EMC Installation Guide
Essential Requirements for CE Compliance
Viii
RFI Filters Footprint Standard for ACtionMaster Series
Footprint Filters
Dimensions
Revisions
Cleveland Motion Controls