Siemens D410 Replacing defective modules

Maintenance and service

5.1 Replacing modules

D410

Commissioning Manual, 08/2008 Edition 123

9. Click the "Change version" button and confirm the displayed message. The version of

SINAMICS Integrated is changed.

10. Shut down the power supply.

11. Replace the module as described in "Replacing defective modules".

12. Restart the power supply.

Replacing defective modules

How to remove the SIMOTION D410 module:

1. Shut down the power supply.

2. Remove the CompactFlash Card from the card slot.

3. Remove the connections for the power supply.

4. Disconnect the DRIVE-CLiQ connector from the device, and the PROFIBUS DP interface

(X21) or PROFINET interface (X200 and X201) connectors.

5. Disconnect the digital I/O connectors at interface X121.

6. Disconnect the plug of any encoder connected to the X23 encoder interface.

7. Remove the SIMOTION D410 module from the power module or from the mounting

panel, depending on the type of assembly (see the "Installation" chapter in the

SIMOTION D410

Manual).

How to install the new SIMOTION D410 module:

Note

Observe the information in the

SIMOTION D410

Manual, when installing, wiring and

connecting the SIMOTION D410 module.

1. Mount the new SIMOTION D410 onto the power module, or onto the mounting panel (see

the "Installation" chapter in the

SIMOTION D410

Manual).

2. Connect all previously removed connectors.

3. Terminate the load voltage supply cables at the terminal block.

4. Rewire the shielding of all cables.

5. Insert the original CompactFlash Card into the card slot of the new SIMOTION D410.

6. Restart the power supply. The new SIMOTION D410 is immediately ready for operation.

Contents

Main Page Preface Contents of the commissioning manual Information blocks in this manual SIMOTION Documentation Hotline and Internet addresses Technical support Questions about this documentation Siemens Internet address Additional support Disposal and recycling Further information / FAQs Table of contents Table of contents Table of contents Page Description 1 1.1 System overview Overview Application Product variants System integration Page 1.2 System components PROFIBUS DP SIMOTION D410 DP can communicate via PROFIBUS DP interface to the following components: Note Note that only one real axis can be used on a SIMOTION D410. Page PROFINET 18 DRIVE-CLiQ SIMOTION D410 can communicate via DRIVE-CLiQ interface to the following components: Note Note that SIMOTION D410 does not support the CX32 expansion! 1.3 SIMOTION D410 DP display View The following figure shows SIMOTION D410 DP with the interfaces and front elements. Figure 1-2 Location of interfaces and front elements in SIMOTION D410 DP Interfaces The SIMOTION D410 DP interfaces are described in the following tables. Nameplates ''3 1.4 SIMOTION D410 PN display View Figure 1-5 Location of interfaces and front elements in SIMOTION D410 PN The following figure shows SIMOTION D410 PN with the interfaces and front elements. Interfaces The SIMOTION D410 PN interfaces are described in the following tables. Nameplates '31 '31 Description 1.5 The CompactFlash card 1.5 The CompactFlash card CompactFlash card Pre-installed runtime licenses Available Z options / licenses for SIMOTION D CF cards 1.6 Licensing SIMOTION D410 licensing Additional references Description 1.7 Safety information 1.7 Safety information Page Commissioning (hardware) 2 2.1 Prerequisites for commissioning Prerequisites Connecting a programming device / PC to SIMOTION D410 System requirements 2.2 Inserting the Compact Flash card Properties of the CF card Procedure Commissioning (hardware) 2.3 Switching on the power supply 2.3 Switching on the power supply Checking the system Switching on the external power supply Startup of SIMOTION D410 2.4 RESET button 2.5 User memory concept 2.5.1 SIMOTION D410 memory model 2.5.2 Properties of the user memories Non-volatile data Commissioning (hardware) 2.5 User memory concept Volatile data SIMOTION Basic Functions CompactFlash Card 2.5.3 Operator actions and their impact on user memory Download SIMOTION SCOUT Copy RAM to ROM Startup of SIMOTION D410 Backup of non-volatile data 40 Startup and non-volatile data Diagnostics of non-volatile data Page Page Configuring SIMOTION D410 3 3.1 Software requirements SIMOTION SCOUT Engineering System 3.2 Inserting SIMOTION D410 into a project Creating a project and configuring the programming device / PC interface Communication with the programming device / PC via PROFIBUS (only for D410 DP) Interconnection with the programming device / PC on PROFINET (only for D410 DN) Representation in HW Config Configuring SIMOTION D410 3.3 Configuring the PROFIBUS DP interface (only D410 DP) 3.3 Configuring the PROFIBUS DP interface (only D410 DP) SIMOTION Communication 3.3.1 General information about PROFIBUS DP communication Definition of PROFIBUS DP 3.3.2 Assignment of the PROFIBUS addresses in HW Config Assigning PROFIBUS addresses Recommendation for PROFIBUS addresses 3.3.3 Operating SIMOTION D410 on PROFIBUS DP. PROFIBUS DP interface (X21) 3.3.4 Creating a new PROFIBUS DP subnet 3.3.5 Setting the DP cycle and system cycle clocks 3.3.6 Rules for SIMOTION D410 DP Rules for synchronizing the system clocks Rules for SIMOTION D410 DP 3.4 Configuring PROFINET (only for D410 PN) 3.4.1 General information about PROFINET communication 3.4.2 Operating SIMOTION D410 PN on PROFINET PROFINET interfaces (X200, X201) Properties of PROFINET on SIMOTION D410 PN Initializing SIMOTION D410 Reading the IP address Changing the IP address, device name, network gateway 3.4.3 Setting the send cycles and system clocks Prerequisite Setting the DP cycle in HW Config Setting the send cycle in HW Config 3.4.4 Rules for SIMOTION D410 PN Rules for using the PROFINET send cycle Rules for SIMOTION D410 PN Page Commissioning (software) 4 4.1 Overview of commissioning Prerequisites Commissioning steps 4.2 Configuring the system in offline mode 4.2.1 Overview Prerequisites for offline configuration Procedure 4.2.2 Accessing the drive wizard Integrated drive Procedure 4.2.3 Configuring the components Page Page Page Advantages of DSC (compared to a position controller in the control unit): Page 4.2.4 Aligning HW Config 4.2.5 Downloading the project to SIMOTION D410 Procedure for downloading a project into the target system Procedure for downloading a created project to the CF card 4.3 Configuring the system in online mode 4.3.1 Overview Introduction Prerequisites for online configuration 4.3.2 Establishing the online connection "Utilities & Applications" 4.3.3 Starting automatic configuration Result 4.3.4 Editing SINAMICS components 4.3.5 Aligning HW Config 4.3.6 Download the project to SIMOTION D410 Commissioning (software) 4.4 Creating an axis 4.4 Creating an axis Overview Creating an axis using the Axis Wizard Commissioning (software) 4.4 Creating an axis 4.5 Integrating additional encoders (optional) 4.5.1 General information Prerequisite Configuring two encoders Configuring tasks 4.5.2 Configure the encoder interface on the drive side 4.5.3 Configuring a second encoder for a TO axis in SIMOTION Requirements Procedure Commissioning (software) 4.5 Integrating additional encoders (optional) 4.5.4 Configuring external encoders in SIMOTION SIMOTION SCOUT TO Axis, Electric/Hydraulic, External Encoder 4.6 Using drive-related I/Os by SIMOTION 4.6.1 Onboard I/Os and terminal modules configuration overview Using SINAMICS I/Os by SIMOTION Commissioning (software) 4.6 Using drive-related I/Os by SIMOTION TM15 and TM17 High Feature 4.6.2 Use of message frame 39x Functionality of the 390, 391 and 392 message frames Message frame 39x configuration Page Use of the onboard I/O by SIMOTION Configuring DI/DO as input or output 4.6.3 Free message frame configuring with P915/P916 (only TM15/TM17 High Feature) 4.6.4 Configuring free message frames by means of BICO Overview Free message frame configuring using the TM31 as example Prerequisite Configuring user-specific message frames Page Interconnecting the message frame for TM31 Creating an I/O variable in SIMOTION 4.6.5 Expanding a message frame Page Page Commissioning (software) 4.6 Using drive-related I/Os by SIMOTION 4.6.6 Using high-speed outputs for output cams on D410 Using high-speed outputs for output cams / DOs with D410 SIMOTION Motion Control Output Cams and Measuring Outputs 4.6.7 Using probe inputs on D410 Configuration of probe inputs Local and global measuring inputs 102 A maximum of three probe inputs can be configured onboard on the D410. Commissioning (software) 4.6 Using drive-related I/Os by SIMOTION Configuring of local measuring inputs on the D410 SIMOTION Motion Control Output Cams and Measuring Outputs Configuring of global measuring inputs on the D410 Commissioning (software) 4.6 Using drive-related I/Os by SIMOTION SIMOTION Motion Control Output Cams and Measuring Outputs 4.6.8 Outputs of cam outputs and probe inputs on TM15/TM17 High Feature Quantity framework for TM15/TM17 High Feature Additional references Commissioning (software) 4.7 Creating and programming TM41 4.7 Creating and programming TM41 4.7.1 Overview 4.7.2 Configuring TM41 at SINAMICS Integrated Commissioning (software) 4.8 Creating a DMC20 4.8 Creating a DMC20 4.8.1 DMC20 hub properties DRIVE-CLiQ hub properties Application examples Additional references 4.8.2 Creating a DRIVE-CLiQ hub Commissioning (software) 4.9 Testing the configured drive using the drive control panel 4.9 Testing the configured drive using the drive control panel Prerequisites Testing the drive using the drive control panel Commissioning (software) 4.9 Testing the configured drive using the drive control panel Commissioning (software) 4.10 Testing the configured axis using the axis control panel 4.10 Testing the configured axis using the axis control panel Axis control panel Prerequisites Axis test Commissioning (software) 4.10 Testing the configured axis using the axis control panel Commissioning (software) 4.11 Downloading and saving user data 4.11 Downloading and saving user data Overview Downloading user data Additional references Saving user data 4.12 Deleting data 4.12.1 Overview of data deletion 4.12.2 Resetting the memory of SIMOTION D410 Introduction Data deleted by memory reset Data retained during memory reset Memory reset by means of SIMOTION SCOUT Memory reset using the mode selector switch 4.12.3 Deleting user data from the CompactFlash Card Deleting user data 4.12.4 Restoring the default settings of SINAMICS Integrated Prerequisite Restoring the default settings 4.12.5 Restoring the default settings of SIMOTION D410 Overview 4.13 System shutdown Page Maintenance and service 5 5.1 Replacing modules 5.1.1 Removing and replacing the SIMOTION D410 Overview Page Replacing defective modules Maintenance and service 5.1 Replacing modules 5.1.2 Replacing DRIVE-CLiQ components SINAMICS S120 Replacing components Automatic upgrading/downgrading Additional references 5.2 Replacing the fan Prerequisite Replacing the fan Maintenance and service 5.3 Performing a software and firmware update 5.3 Performing a software and firmware update Upgrading SIMOTION Devices Upgrading SIMOTION D410 Upgrade the supplied upgrade data using the CF card adapter Prerequisite Page Maintenance and service 5.3 Performing a software and firmware update Re-compiling and downloading project data in SIMOTION SCOUT Updating the firmware of the SINAMICS components SINAMICS S120 Upgrading a project Replace the module in HW Config Upgrading technology packages To adapt the technology package version of the new SIMOTION device: Upgrading the library Download the project to the target system 5.4 SIMOTION CompactFlash Card 5.4.1 Replacing the CompactFlash Card 5.4.2 Writing and deleting data on CompactFlash Cards Saving technology and user data to the CompactFlash Card 5.4.3 Formatting the CompactFlash Card 5.4.4 Bootloader on the CompactFlash card Writing a bootloader Page Diagnostics data 6 6.1 Diagnostics by means of LED displays Overview The status LEDs display the operating modes or fault states of SIMOTION D410. Legend of the LED states LED displays Diagnostics data 6.1 Diagnostics by means of LED displays Diagnostics data 6.2 Extended diagnostic capabilities 6.2 Extended diagnostic capabilities SIMOTION Task Trace SIMOTION Task Profiler application Diagnostic functions with the DIP switch Upgrading SIMOTION Devices Standards and approvals A A.1 General rules Standards and approvals A.2 Safety of electronic controllers A.2 Safety of electronic controllers Introduction Reliability Risk Standards and approvals A.2 Safety of electronic controllers Division into safety-critical and non-safety-critical areas Important note Standards and approvals A.3 Electromagnetic Compatibility A.3 Electromagnetic Compatibility Definition Relevant standards regarding electromagnetic compatibility ESD guidelines B B.1 ESD definition What does ESD mean? B.2 Electrostatic charging of individuals ESD guidelines B.3 Basic measures for protection against discharge of static electricity B.3 Basic measures for protection against discharge of static electricity Ensure sufficient grounding Avoid direct contact Appendix C C.1 List of abbreviations Appendix C.1 List of abbreviations Index A B C D E F G H I N O P R S U V